ZF ZF 45 IV Operating Instructions Manual Download | Manualshive

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EN 3201.758.001a 2016-02

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Summary of Contents for ZF 45 IV

Page 1: ...OPERATING INSTRUCTIONS ZF 45 IV MARINE PROPULSION SYSTEMS...

Page 2: ......

Page 3: ...ritten permission of ZF Padova S r L Legal Information The information in this manual is believed to be accurate at the time of publication but no responsibility direct or con sequential can be accept...

Page 4: ...4 EN 3201 758 001a 2016 02...

Page 5: ...ANDARD INSTALLATION AND ASSEMBLY 13 2 2 PROPELLER SHAFT CONNECTION 13 2 3 CONTROL VALVE SHIFT CONTROL LINKAGE 14 2 4 TOWING 15 2 5 GEARBOX FASTENING 16 3 TECHNICAL DATA 17 3 1 TECHNICAL DATA 17 3 2 OI...

Page 6: ...INDEX 6 EN 3201 758 001a 2016 02...

Page 7: ...eps the right to modify procedures shapes equipment optionals material etc men tioned or shown in the attached figures Also some mentioned equipment might be optional The actual scope of supply will b...

Page 8: ...2642 U S gal 1 772 g 1 oz 0 4536 kg 1 lb 0 00070308 kg mm2 1 lb sq in 1 bar 14 51 psi 1 kg m 7 246 lb ft 30 48 cm 1 feet Describes a dangerous situation that can lead to serious injuries or death whe...

Page 9: ...PD Tel 39 049 8299485 Fax 39 049 8299560 1 3 2 GEARBOX DATA IDENTIFICATION PLATE The data of the gearbox will be found on the identification data plate the plate is located on top of the casing as sho...

Page 10: ...ionally in C E R in reverse The reverse function is performed through a planetary gear The E R clutch is applied by the level of selector valve when it is placed in the 1 position see fig below The en...

Page 11: ...g of the Main Unit also acts as a sump separated from the V drive Unit A magnet placed under the sepa ration plate removes steel particles from the oil preventing damage to the hydraulic circuits Oil...

Page 12: ...ump outlet to external cooler 6 Spline SAE Input Shaft 7 1 8 27 NPT pressure connector C E R 8 Identification plate 9 1 8 27 NPT pressure connector E R 10 Oil dipstick for Main Unit filling 11 Output...

Page 13: ...ted to the engine must be provided for absorb the vibrations If necessary in addition to the normal flexible coupling fitted to the engine fit an extra damper Check the flywheel if is correctly center...

Page 14: ...inside the gearbox If the gearbox is removed there is nothing to guarantee that the engine will return to the original location Control of his alignment condition before removal and take note Check t...

Page 15: ...ccurs in the electrical system or the solenoids of electric valve the clutches can be engaged manually with the mechanical system Came home You need to remove cover 1 to operate this system Find the s...

Page 16: ...INSTALLATION AND OPTIONS 16 EN 3201 758 001a 2016 02 2 5 GEARBOX FASTENING a Gearbox fastening holes A...

Page 17: ...0 RPM 0 5 bar MAX TRANSVERSE INCLINATION DURING OPERATION 15 deg MAX LONGITUDINAL INCLINATION DURING OPERATION 25 deg 3 2 OIL TYPE OIL RECOMMENDED IS SAE 30 TYPE MASS WITHOUT OIL OIL TEMPERATURE C OIL...

Page 18: ...PERATION MAINTENANCE OPERATIONS v v v Check for oil leaks v v v Check oil levels v v v Check external threaded fasteners v v v Check and adjust shift control linkage v v Clean gearbox externally v v L...

Page 19: ...l level For Main Unit completely screw the dipstick Remove dipstick and check that fluid level is between minimum and maximum marks Do not work on the transmission when being towed or anchoring in a r...

Page 20: ...e and check fluid level within a short time If necessary top fluid level off to the dipstick mark The fluid level on the dipstick should be between the min and max marks The fluid level must be checke...

Page 21: ...ection and if any irregularities are found adjust the linkage accordingly Now check that the neutral position of the lever at the console coincides with the neutral position of the controlvalve lever...

Page 22: ...s If this plate is tampered with in any way or removed the warranty will lose its validity The data on the plate must be quoted each time a service centre is contacted NOTE THE GUARANTEE FORM IS ON PA...

Page 23: ...on filter partially clogged Remove and clean the filter inside Type of oil not prescribed Replace the oil with one prescribed Incorrect position pin Come home solenoid Put the pin in the neutral posit...

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Page 26: ...ZF Padova S r l Via Penghe 48 I 35030 Caselle di Selvazzano PD ITALY Phone 39 049 8299 311 Fax 39 049 8299 550 www zf com EN 3201 758 001a 2016 02...

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