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ZF Marine ZF 335 Family, Manual

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ZF Marine ZF 335 Family Manual Download Page 23

23

GB

ARIEXPO Engineering S. A.

68, Alimou Avenue
GR-17455 Alimos (Athen)
GREECE
Tel. +30 (0)10 9843863
Fax +30 (0)10 9811237
E-mail: [email protected]

MARITES LIMITED

17, Solomou Str
GR-166 74 Glyfada
GREECE 
Tel. +30 (0)210 8948132
Fax +30 (0)210 8982934
E-mail: [email protected]

INDIA

LOURENCO MARINE

G-20, LIma Residency Fatorda, 
Margao, GOA- 403 602
INDIA
Tel. +91 832 2743468
Fax +91 832 2743450
E-mail: [email protected]

IRAN

ZF Iran S.S.K.

ZF Iran S.S.K.
P.O. Box 15875-4166
Km14 Karaj special Rd.
Iran Khodro Blvd
20 Metri Zamyad ST.
Tehran 13861
IRAN
Tel. +98 (0) 2657 62790
Fax +98 (0) 2657 62791
E-mail: [email protected]

ISRAEL

NIMDA 

Lev Pesach Street - North Ind. Zone
71293 Lod 
ISRAEL
Tel. + 972 (0)8 978 1111
Fax + 972 (0)8 978 1137

ITALY

ZF PADOVA S.p.A. *

ZF MARINE
Via Penghe, 48
I-35030 Caselle di Selvazzano (PD)
ITALY
Tel. +39 049 8299 311
Fax +39 049 8299 550

ZF HURTH MARINE S.p.A. **

Via S. Andrea, 16
I-38062 Arco (TN) 
ITALY
Tel. +39 0464 580555
Fax +39 0464 580544

ZF ITALIA S.r.l.

Via Donizetti, 11
I-20090 Assago (MI)
ITALY
Tel. +39 02 4884 2778
Fax +39 02 4884 3260

ZF TRIMAX S.r.l.

Via Provinciale, 73
I-23841 Annone Brianza (LC)
ITALY
Tel. +39  0341 575306
Fax +39 0341 260105

JAPAN

ZF MARINE JAPAN Co. Ltd.

Fujikoshi Building. 1 - 10 - 11 
Iriya Taito-ku
Tokyo 110-0013 
JAPAN 
Tel. +81 (0)3 5808 4521 
Fax +81 (0)3 5808 4531
E-mail: [email protected]

KOREA

ZF KOREA  CO. Ltd. 

422-2 Chongchon-dong 
Bupyong-Gu, Inchon, Seoul 403-032 
Rep. of  KOREA  
Tel. +82 (0)32 505 1530 
Fax +82 (0)32 505 1514 
E-mail: [email protected]

MALAYSIA

AJENSI TULEN SDN. Bhd. 

35 A Jalan Anggerek 36 
Taman Johor Jaya
81100 Johor Bahru
Johor, MALAYSIA 
Tel. +60 (0)7 354 7755 
Fax +60 (0)7 354 7757 
E-mail: [email protected]

MALTA

OCEANS

9, Main Street 
ZRQ 03 Zurrieq 
MALTA 
Tel. +356 (0)21 682244 
Fax +356 (0)21 641223
E-mail: [email protected]

MEXICO

ZF DELEGACION MEXICO

Real del Castillo, 48. Fraccion Chapultepec
22870 Ensenada, Baja California
MEXICO
Tel. +52-61-07 37 38
Fax +52-61-78 12 28
E-mail: [email protected]

NETHERLANDS

ADS van STIGT 

Avelingen - West 30 
NL - 4202 MS Gorinchem 
THE NETHERLANDS 
Tel. +31 (0)183 650000 
Fax +31 (0)183 650001
E-mail: [email protected]

NORWAY

ZF NORGE AS

Casper Storms Vei 19
N-0664 Oslo
NORWAY
Tel. +47 (0)22 720 575
Fax +47 (0)22 720 902
E-mail: [email protected]

PERU

ZF DELEGACION PERU

Las Lilas, 120. La Molina
12 Lima
PERU
Tel. +51 1 3495050
E-mail: [email protected]

POLAND

MARCO MOTORS

ul. Lady 2
PL-71-605 Szczecin, Warsaw
POLAND
Tel. +48 (0)91 4500552
Fax +48 (0)91 223942

RUSSIA

ZF MARINE RUSSIA

Suite 313, 71 ulitsa Marata 
St. Petersburg 191119
RUSSIA
Tel. +7 (0)812 324 54 72
Fax +7 (0)812 140 18 15
E-mail: [email protected]

SINGAPORE

ZF SOUTH EAST ASIA Pte. 

11 Tuas Drive 1 
Singapore 638678 
Rep. of  SINGAPORE 
Tel. +65 (0)8 610177 
Fax +65 (0)8 619173
E-mail: [email protected]

SOUTH AFRICA

ZF of SOUTH AFRICA Pty. Ltd.

P.O. BOX 2098, 
Kempton Park 1620 
Rep. of  SOUTH AFRICA 
Tel. +27 (0)11 457 0000
Fax +27 (0)11 453 7506
E-mail: [email protected]

SPAIN

ZF ESPAÑA, S.A.

Avenida Fuentemar, 11 
E-28820 Coslada, Madrid 
SPAIN 
Tel. +34 (0)91 485 2698 
Fax +34 (0)91 485 0036
E-mail: [email protected] 

Plus d'informations sur : www.dbmoteurs.fr

Summary of Contents for ZF 335 Family

Page 1: ...of their material compositions are subject to continuos fatigue or premature wear except when assembling application or origin faults are unequivocal The units or their parts must absolutely be insta...

Page 2: ...efective units or elements provided all shipment costs have been prepaid by the owner of the boat or of the vehicle All expenses concerning the operations carried out by technicians authorised by ZF P...

Page 3: ...ositifs d urgence sezione section 3 Dispositivos de emergencia Notschaltungen secci n abschnitt 3 Installazione Installation sezione section 4 Instalaci n Installation secci n abschnitt 4 Manutenzione...

Page 4: ...Plus d informations sur www dbmoteurs fr...

Page 5: ...nt ZF PADOVA S p A is not responsible for any torsional vibration caused by the incorrect interaction between engine shaft and propeller This torsional vibration may damage the engine and or marine ge...

Page 6: ...sult in damage to the marine gearbox engine or connected equipment Pay particular attention to these notes as they contain important information OPERATION A marine gearbox has three main functions to...

Page 7: ...nnected to the propeller shaft rotates in the opposite direction to the input shaft 1 E R direction of rotation same as direction of rotation of engine C E R direction of rotation opposite to directio...

Page 8: ...7 8 9 PTO cover Oil pump Output shaft Strainer Screen filter Drain plugs Rear half housing Front half housing Oil dipstick Breather POS DESCRIPTION 10 11 12 13 14 15 16 17 18 Oil cooler Filler plug S...

Page 9: ...hen the rotation speed of the PTO must be greater than the propeller rotation speed The M T V can be used in both drive directions and the maximum running speeds are Maximum rotation speed max engine...

Page 10: ...ight to the travel limit when operated from the bridge console If it doesn t this could result in the burning of the clutches because the oil flow rate will be too low Fig 6 TECHNICAL DATA 2 Notes gea...

Page 11: ...KHOLM S STRUB CO AG REIDEN CH TOTAL LUBRIFIANTS S A PARIS F TOTAL LUBRIFIANTS S A PARIS F TOTAL LUBRIFIANTS S A PARIS F TOTAL LUBRIFIANTS S A PARIS F TOTAL LUBRIFIANTS S A PARIS F TOTAL LUBRIFIANTS S...

Page 12: ...I PAKELO MOTOR OIL S R L SAN BONIFACIO VR I PETRONAS LUBRICANTS BELGIUM NV AARTSELAAR B SHELL INTERNATIONAL PETROLEUM COMP LTD LONDON GB SHELL INTERNATIONAL PETROLEUM COMP LTD LONDON GB TOTAL LUBRIFI...

Page 13: ...urn anti clockwise A valve closed normal position B valve open emergency position To reset the electrical control valve torque the cap 2 to 7 Nm Torque the solenoid valves to 27 Nm if they have been r...

Page 14: ...X mm 0 05 max Y mm 0 1 max L mm min 500 for d 60 mm min 1000 for d 60 90 mm min 2000 for d 90 mm V DRIVE gearbox is not flanged directly on to the engine Make sure that the connecting cardan shaft doe...

Page 15: ...RMITTED INSTALLATION ANGLES FOR SAILING O Referred to perpendicular and longitudinal axes of input shaft in relation to horizontal plane Longitudinal static Pitch Roll 5 10 10 25 15 15 Table 2 Check f...

Page 16: ...recheck the oil level two minutes after turning the engine off OIL CHANGE Remove the filler cap 3 and extract the oil level dipstick 1 as shown in the figure Drain off the lubricant oil by removing t...

Page 17: ...g period fill it fully with oil through the dipstick Change the oil when the transmission is going to be used again ADJUSTING SHIFT CONTROL LINKAGE With the engine off unplug the shift control linkage...

Page 18: ...age periodically as indicated by the manufacturer The marine gearbox has an identification plate stating its characteristics If this plate is tampered with in any way or removed the warranty will lose...

Page 19: ...op up to level indicated Adjust control linkage Remove and clean filter Drain gearbox and fill with correct grade Deselect trolling mode You are advised to contact authorised ZF service centres to rec...

Page 20: ...our Hours Date stamp signature Labour Hours Date stamp signature Labour Hours Date stamp signature Labour Hours Date stamp signature SERVICE HISTORY ZF PADOVA 20 Plus d informations sur www dbmoteurs...

Page 21: ...21 GB Labour Hours Date stamp signature Labour Hours Date stamp signature Labour Hours Date stamp signature Labour Hours Date stamp signature SERVICE HISTORY Plus d informations sur www dbmoteurs fr...

Page 22: ...01 E mail bm bm ee FINLAND ATOY OY Maleva 1 PO Box 137 Lauttasaarentie 54 FIN 00200 Helsinki FINLAND Tel 358 0 9 6827 1 Fax 358 0 9 6827 305 E mail zf atoy fi FINNPARTS OY Lehtisaarentie 1 FIN 00340 H...

Page 23: ...5 1514 E mail chun bs zf group co kr MALAYSIA AJENSI TULEN SDN Bhd 35 A Jalan Anggerek 36 Taman Johor Jaya 81100 Johor Bahru Johor MALAYSIA Tel 60 0 7 354 7755 Fax 60 0 7 354 7757 E mail atulen po jar...

Page 24: ...9th Street Suite 300 Miramar FL 33027 U S A Tel 1 954 441 4040 Fax 1 954 447 4141 E mail info ZFMarineLACA zf com ZF MARINE LLC ZF MARINE U S HEADQUARTERS 3131 Southwest 42nd Street Fort Lauderdale FL...

Page 25: ...inverseur RESPONSABILIDAD El cliente operador es responsable de realizar las inspecciones de mantenimiento que este manual describe como necesarias para que el inversor fun cione con la m xima seguri...

Page 26: ...entificaci n Recomendamos leer el manual de instrucciones antes de comenzar a instalar el inversor Para dar mayor resalto a los datos de fiabilidad t cni ca y seguridad se han adoptado las siguientes...

Page 27: ...nterrompre le mouvement de l axe de l h lice point mort Le sch ma ci dessous repr sente une simplification du circuit hydraulique Las notas imparten informaci n importante que es obligatorio leer con...

Page 28: ...de fonctionnement sont command s par le distributeur 3 m canique ou lectrique El inversor permite obtener tres tipos de funciona miento Punto muerto El rbol de salida 2 que est acoplado al eje de la...

Page 29: ...taci n igual al del motor Antrieb und Abtrieb drehen in der gleichen Richtung C E R Senso di rotazione contraria al senso di rota zione del motore Dens de rotation inverse au sens de rotation du moteu...

Page 30: ...ur l inverseur que lorsque le moteur et l h lice sont arr t s El inversor se puede entregar con o sin accesorios intercambiador de calor acople el stico soportes grapas v lvula trolling El inversor se...

Page 31: ...Event Purgador Entl ftung POS POS REP POS DESCRIZIONE DESCRIPTION DESCRIPCI N BEZEICHNUNG 10 11 12 13 14 15 16 17 18 Scambiatore di calore Echangeur de chaleur Intercambiador de calor lk hler Tappo ca...

Page 32: ...ienne la vitesse de man uvre d sir e Il est possible de modifier le nombre de tours pendant la marche en Trolling dans les limites indiqu es ci dessus V LVULA TROLLING MEC NICA T V M La v lvula trolli...

Page 33: ...vitesse utile Il est recommande de l emploi 60 80 C V LVULA TROLLING EL CTRICA T V E La v lvula trolling el ctrica tiene las mismas funcio nes que la v lvula trolling mec nica y se utiliza del mismo m...

Page 34: ...ngen verursacht werden Fig 12 NAVIGAZIONE A RIMORCHIO La navigazione a rimorchio pu essere effettuatacon tinuamente per 8 ore Controllare che la temperatura dell olio non superi gli 80 C Quando il mot...

Page 35: ...voir section contr le du niveau d huile r p m de r f rence 1500 Les valeurs doivent tre mesur es en utilisant les trous 5 et 15 indiqu s page 31 Il est conseill d installer un indicateur de pres sion...

Page 36: ...commerce base d huile min rale conformes aux sp cifications susmen tionn es peuvent tre utilis s Aucune liste de produits disponible 2 En ce qui concerne toutes bo tes de vitesses certifi es par DNV l...

Page 37: ...GINIA USA EXXON MOBIL CORPORATION FAIRFAX VIRGINIA USA EXXON MOBIL CORPORATION FAIRFAX VIRGINIA USA FUCHS PETROLUB AG MANNHEIM D GINOUVES GEORGES SA LA FARLEDE F GINOUVES GEORGES SA LA FARLEDE F GULF...

Page 38: ...OGRADO SUPER S 3 SAE 40 Q8 MOZART DP SAE 30 Q8 MOZART DP SAE 40 LIQUI MOLY TOURING HIGH TECH HD 40 TOURING HIGH TECH MOTOROIL SAE 30 TEBOIL POWER D SAE 30 TEBOIL POWER D SAE 40 OMEGA 643 SAE 40 MONO D...

Page 39: ...EL CTRICO Cuando hay una aver a en el sistema el ctrico o en los solenoides de las electrov lvulas el inversor dispone de un sistema mec nico que permite acoplar los embragues a mano Para accionarlo...

Page 40: ...cardanico pu essere fissato al basamento sia elasticamente che rigidamente V DRIVE Se necessario montare oltre al normale giunto elasti co applicato al motore un ulteriore elemento in grado di assorb...

Page 41: ...alignement effectu sur le berceau ACOPLE DEL EJE DE LA H LICE Se aconseja utilizar un soporte axial para atenuar los esfuerzos axiales que se ejercen inevitablemente sobre el inversor Las caracter sti...

Page 42: ...alignement peut provoquer des dommages irr versibles la transmission du bruit des vibrations des dommages des syst mes d tanch it de la coque En cas de rupture ZFPadova S p A est d gag de tout service...

Page 43: ...mandos a distancia Fernsteuerungen einstellen Controllo filtro aspirazione Contr le du filtre d aspiration Revisar el filtro de aspiraci n Saugfilter kontrollieren Pulizia esterna della trasmissione N...

Page 44: ...las dos marcas de referencia v ase la Fig 1 Despu s del primer llenado una reparaci n o la lim pieza del filtro de aceite hay que hacer funcionar el inversor por lo menos dos minutos El nivel se debe...

Page 45: ...asta livel lo olio 1 come mostrato in figura Provvedere al drenaggio dell olio lubrificante rimuo vendo i tappi di scarico 2 e recuperare le rispettive guarnizioni Recuperare l olio esausto attenendos...

Page 46: ...re la vidange d huile lorsque l on met la transmission en marche FILTRO DE ACEITE Girar el cartucho 7 Fig 6 con la herramienta en sentido contrario a las agujas del reloj hasta extraer lo completament...

Page 47: ...me il se doit Lubrifier r gu li rement les m canismes de commande externes selon les recommandations du fabricant AJUSTE DE LOS TELEMANDOS Apagar el motor y desenchufar el cable del mando a distancia...

Page 48: ...con todas sus caracter sticas Si esta placa se da a o se quita puede caducar la garant a Cada vez que contacta con un centro de asistencia el usuario debe citar los datos del inversor que figuran en...

Page 49: ...sto marcia 3 Filtro in aspirazione parzialmente intasato 4 Olio di tipo non prescritto 5 Posizione leva trolling nel campo di trolling se presente 1 Niveau d huile insuffisant 2 Position erron e du le...

Page 50: ...pression de service Sustituir las v lvulas y los tubos por otros con mayor secci n interior Limpiar el intercambiador Llevar el aceite a un nivel aceptable Sustituir el aceite por uno de los recomenda...

Page 51: ...res de marche Horas de trabajo Arbeitsstunden Ore lavoro Heures de marche Horas de trabajo Arbeitsstunden Ore lavoro Heures de marche Horas de trabajo Arbeitsstunden Data timbro firma Date timbre sign...

Page 52: ...ures de marche Horas de trabajo Arbeitsstunden Ore lavoro Heures de marche Horas de trabajo Arbeitsstunden Ore lavoro Heures de marche Horas de trabajo Arbeitsstunden Data timbro firma Date timbre sig...

Page 53: ...res de marche Horas de trabajo Arbeitsstunden Ore lavoro Heures de marche Horas de trabajo Arbeitsstunden Ore lavoro Heures de marche Horas de trabajo Arbeitsstunden Data timbro firma Date timbre sign...

Page 54: ...ESTONIA Tel 372 0 68 33300 Fax 372 0 68 33301 E mail bm bm ee FINLAND ATOY OY Maleva 1 PO Box 137 Lauttasaarentie 54 FIN 00200 Helsinki FINLAND Tel 358 0 9 6827 1 Fax 358 0 9 6827 305 E mail zf atoy f...

Page 55: ...505 1514 E mail chun bs zf group co kr MALAYSIA AJENSI TULEN SDN Bhd 35 A Jalan Anggerek 36 Taman Johor Jaya 81100 Johor Bahru Johor MALAYSIA Tel 60 0 7 354 7755 Fax 60 0 7 354 7757 E mail atulen po j...

Page 56: ...9th Street Suite 300 Miramar FL 33027 U S A Tel 1 954 441 4040 Fax 1 954 447 4141 E mail info ZFMarineLACA zf com ZF MARINE LLC ZF MARINE U S HEADQUARTERS 3131 Southwest 42nd Street Fort Lauderdale FL...

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