ZF-DUOPLAN 2K120, Operating Instructions Manual, Page: 3 / 31

Operating Instructions
2K120/2K121 Contents
3
1 Preface ................................................................................................................................... 5
1.1 Safety instructions .....................................................................................................................5
1.2 ZF instructions ...........................................................................................................................5
1.3 Service products ........................................................................................................................6
2 Application and Design ............................................................................................................ 7
2.1 Application ................................................................................................................................7
2.2 Features ....................................................................................................................................7
2.3 Design .......................................................................................................................................8
2.4 Technical data ...........................................................................................................................9
2.5 Installation positions ................................................................................................................ 10
3 Initial Installation ................................................................................................................... 11
3.1 Axial runout, radial runout and length tolerances – drive motor ................................................. 11
3.2 Balancing ................................................................................................................................ 12
3.2.1 Semi-key balancing .................................................................................................................. 12
3.2.2 Full-key balancing .................................................................................................................... 12
3.3 Adaptation, motor/gearbox ...................................................................................................... 13
3.3.1 Open design ............................................................................................................................ 13
3.3.2 Enclosed design with hub bearing and oil seal.......................................................................... 14
3.3.3 Closed design (with shaft seal) ................................................................................................. 15
3.3.4 Open design with adapter ring ................................................................................................ 16
3.3.5 Keyless hub ............................................................................................................................. 17
3.4 Gearbox – fit ............................................................................................................................ 18
3.5 Output ..................................................................................................................................... 19
3.5.1 Version with belt output ........................................................................................................... 19
3.5.2 Version with coaxial output ...................................................................................................... 19
3.5.3 Version with TSC ..................................................................................................................... 19
3.6 Electrical connection, gearchange ............................................................................................ 19
3.6.1 Shift unit .................................................................................................................................. 19
3.6.2 Shift logic ................................................................................................................................ 22
3.7 Lubrication .............................................................................................................................. 23
3.7.1 Splash lubrication .................................................................................................................... 23
3.7.2 Recirculating lubrication ........................................................................................................... 23
3.7.3 Ports and connections for lubrication ........................................................................................ 25