Zeversolar Evershine TLC10000 Installation And Operating Instructions Manual Download Page 11

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6 Installation and Operating Instructions V01

2.5 Basic safety protection

We provide the following safety protection:
1.

Overvoltage, undervoltage protection.

Overfrequency, underfrequency protection.

Overtemperature monitoring.

Residual current monitoring.

Isolation fault detection.

Anti islanding protection.

DC Injection monitoring.

Summary of Contents for Evershine TLC10000

Page 1: ......

Page 2: ...s on the type label 5 2 5 Basic safety protection 6 3 Unpacking 7 3 1 Scope of delivery 7 3 2 Check for transport damage 7 4 Mounting 8 4 1 Ambient conditions 8 4 2 Selecting the mounting location 10...

Page 3: ...mbling the DC connectors 25 5 5 4 Connecting the PV Array 26 6 Communication 28 6 1 System monitoring via RS485 28 6 2 System monitoring via Ethernet 32 6 3 System monitoring via WiFi 33 6 4 Communica...

Page 4: ...9 4 11 Contrast setting 46 9 4 12 Safety regulations setting 47 9 4 13 Overload setting 48 9 4 14 Active power control 48 9 4 15 Reactive power control 49 9 4 16 PV Mode setting 50 9 4 17 EEG setting...

Page 5: ...IV Installation and Operating Instructions V01 12 1 Cleaning the contacts of the DC switch 66 12 2 Cleaning the heat sink 66 13 Recycling and disposal 67 14 Warranty 67 15 Contact 68...

Page 6: ...t place and available at all times 1 2 Target group This document is intended for qualified persons and end users Only qualified persons are allowed to perform the activities marked in this document w...

Page 7: ...result in death or serious injury WARNING indicates a hazardous situation which if not be avoided can result in death or serious injury CAUTION indicates a hazardous situation which if not be avoided...

Page 8: ...ng capacity does not exceed 1 0 F 5 When the PV modules are exposed to light a DC voltage is supplied to this device 6 When designing the PV power plants ensure that the values comply with the permitt...

Page 9: ...maintain a distance of at least 20cm from the inverter when it is in operation Risk of injury due to hot heat sink The heat sink may get hot during operation Do not touch Risk of injury due to electr...

Page 10: ...before carrying out any work WEEE designation Do not dispose of the product together with the household waste but in accordance with the disposal regulations for electronic waste applicable at the in...

Page 11: ...tion We provide the following safety protection 1 Overvoltage undervoltage protection 2 Overfrequency underfrequency protection 3 Overtemperature monitoring 4 Residual current monitoring 5 Isolation f...

Page 12: ...iFi antenna optional 1 I Documentation 1 1 2 pairs for TLC4000 TLC6000 and 3 pairs for TLC8000 TLC10000 2 1 pcs for the inverter with WIFI module A B C D E F G H I Please carefully check all of the co...

Page 13: ...possible service 4 The ambient temperature should be below 40 C to ensure optimal operation 5 Observe the minimum clearances to walls other inverters or objects as follows to ensure sufficient heat di...

Page 14: ...now 8 The mounting method location and surface must be suitable for the inverter s weight and dimensions 9 If mounted in a residential area we recommend mounting the inverter on a solid surface Plaste...

Page 15: ...mable materials or gases Do not mount the inverter in a potentially explosive atmosphere 1 Mount the inverter vertically or tilted backward by max 15 2 Never mount the inverter tilted forward or sidew...

Page 16: ...hen attach the wall bracket to the wall using the hexagon head screw delivered with the inverter Risk of injury due to damaged cables There may be power cables or other supply lines e g gas or water r...

Page 17: ...of the outer fin of the inverter to ensure that it is securely in place 5 Attach the outer fins of heat sink to both sides of the wall bracket using M5 screws screw driver type T25 torque 2 5Nm If a s...

Page 18: ...ional Wiring Rules Standards and Local Code Danger to life due to high voltages of the PV array When exposed to sunlight the PV array generates dangerous DC voltage which is present in the DC conducto...

Page 19: ...es may require that PV systems are fitted with an external DC switch on the DC side The DC switch must be able to safely disconnect the open circuit voltage of the PV array plus a safety reserve of 20...

Page 20: ...n connectors to connect the strings D If you choose the inverter integrated with RS485 modle C is communication interfaces for connecting the monitoring device If you chose the inverter integrated wit...

Page 21: ...sheath Approx 72 mm The PE insulated conductor must be 2 mm longer than the L and N conductors Larger cross sections should be used for longer leads Cable Design The conductor cross section should be...

Page 22: ...C connection plug AC Connection Plug B Socket element C Adapter D Seal ring Thicker seal ring is suitable for cable diameter 12 18mm Thinner seal ring is suitable for cable diameter 16 21mm E Fastenin...

Page 23: ...ey AF 2 5 6 Assemble the socket element adapter and swivel nut together Match the plastic fixture with the socket element and grip them then screw the adapter and swivel nut as shown below with a torq...

Page 24: ...r into the terminal lug and crimp the contact 2 Align the terminal lug with protective conductor and the ground washer on the screw The teeth of the ground washer must be facing the heat sink 3 Insert...

Page 25: ...e sensitive residual current monitoring unit RCMU has been tested according to IEC 62109 2 5 4 5 Overvoltage category The inverter can be deployed in grids of installation category III or lower as def...

Page 26: ...ng etc Derating of the AC circuit breaker rating may be necessary due to self heating or if exposed to heat The maximum output current of the inverters and recommended AC circuit breaker can be found...

Page 27: ...ion cables of the PV modules must be provided with the connectors The positive connection cables of the PV modules must be fitted with the positive DC connectors The negative connection cables of the...

Page 28: ...ction 2 5 6mm Qty single wires minimum 7 Nominal voltage minimum 1000V Proceed as follows to assemble each DC connector 1 Strip 12 mm of the cable insulation 2 Route the stripped cable all the way int...

Page 29: ...the chamber of the clamping bracket the cable is correctly positioned Proceed to step 5 If the stranded wires are not visible in the chamber the cable is not correctly positioned Release the clamping...

Page 30: ...ver open 4 Carefully pull the DC connector apart 5 Release the clamping bracket To do so insert a flat blade screwdriver blade width 3 5 mm into the clamping bracket and lever it open 6 Remove the cab...

Page 31: ...nector must be reassembled again The DC cable must always have the same polarity as the DC connector 5 Ensure that the open circuit voltage of the PV strings does not exceed the maximum DC input volta...

Page 32: ...nut up to the thread Insert the sealing plug into the DC connector Tighten the DC connector torque 2 Nm Insert the DC connectors with sealing plugs into the corresponding DC inputs on the inverter Dam...

Page 33: ...verters in series on a RS485 bus and eventually to ZeverManager The overall length of the network cable should not exceed 1000m The monitoring system layout for inverters is as follows ZeverManager co...

Page 34: ...5 with shield or higher level cable is required as the RS485 communication cable between inverter and ZeverManager Pinout detail on both ends of the cable should comply with TIA EIA568A or 568B stand...

Page 35: ...out the RJ45 plug which accompanies the inverter and disassemble it Object Description A Swivel nut B Seal C Threaded sleeve with gasket 3 Guide the network cable through the components of RJ45 plug...

Page 36: ...eal into the threaded sleeves screw the swivel nut to the threaded sleeve tight by hand Disassemble the RJ45 plug 1 Unscrew the swivel nut 2 Unscrew the threaded sleeve 3 Remove the network cable and...

Page 37: ...t module please refer to the relative instruction at section 6 1 The inverter obtains an IP address from the router via DHCP automatically and shows it on the display It takes time to connect to the n...

Page 38: ...ug on the WIFI connection port 3 Tighten the antenna to the WIFI connection port by hand Make sure the antenna is securely connected 6 4 Communication with a third party monitoring device This inverte...

Page 39: ...o ground with a multimeter make sure that insulation resistance to ground is greater than 1MOhm Danger to life due to the presence of AC Voltage Only touch the insulation of the AC cables Wear persona...

Page 40: ...lly Usually there are three states during operation Waiting Only when the initial voltage of the strings is greater than the start up DC voltage the inverter will start Once the input voltage is out o...

Page 41: ...econnection 3 Use a current probe to ensure that no current is present in the DC cables 4 Release and disconnect all DC connectors To do so insert a flat blade screwdriver or an angled screwdriver bla...

Page 42: ...rol panel which includes a LCD three LED indicators and four control buttons You can view the data and set the parameters of the inverter using the control buttons Object Description A Normal Green LE...

Page 43: ...d LED is lit when the inverter has stopped feeding power into the grid due to a fault The corresponding error code will be shown on the display at the same time Bicolor LED The bicolor LED can blink g...

Page 44: ...erter is operating normally Fault 1 SPI Fault Communication between the master and slave CPU has failed 2 EEPROM R W Fault Reading or writing of EEPROM fails 3 Rly Check Fault Output relay has failed...

Page 45: ...Fac differs for M S A different value of grid frequency has been detected by the master and slave MCU 43 Ground I differs for M S A different value of residual current has been detected by the master...

Page 46: ...r data 53 50 Hz 47 50 Hz 45 50 Hz 2013 E03 3 10 08 2013 15 23 E43 4 07 07 2013 13 23 E45 5 02 06 2013 12 23 E01 17 KW Device Info TYPE TLC20K S N 1234567890123456 MCU V1 00 STD DE VDE AR N 4105 HMI 20...

Page 47: ...Unlock page When the backlight of the LCD has turned off press any key to active You need to touch the arrow and Esc buttons in sequence to unlock and enter the home page for operation unlock Slipe f...

Page 48: ...operating temperature of the inverter can t be lower than 25 C The inverter goes into fault mode and stops power generation when the temperature is lower than 25 C The LCD will show the error message...

Page 49: ...to enter the main menu from the home page Press the or button to select the menu item Press the button to confirm Press the ESC button to return to the home page Menu Statistics Event Log Settings De...

Page 50: ...u Object Description A Date and time of the fault B Error code 9 4 9 Data Time Setting Press the or button to select the Setting item Press button to enter The select the Basic Setting and press the b...

Page 51: ...to enter Use the or to choose the language Press the button to confirm Press the ESC button to return to the Basic Setting page Language Deutsch English 9 4 11 Contrast setting Enter the sub menu Bas...

Page 52: ...ing At the safety page use the or button to adjust the selected parameter and confirm with the button then adjust the next parameters in turn Parameter adjustment will be finished after the button has...

Page 53: ...selection Press the ESC button to return to the Advanced Setting page Overload Overload Setting Enable Disable 9 4 14 Active power control Enter the sub menu Advanced Setting and press the or button...

Page 54: ...unction Press the button to enter the reactive power control menu PF Enabling PF Enabling Enable Disable Choose the PF Setting item and press the button to enter Use the or to choose control mode the...

Page 55: ...utton to activate the selection Press the ESC button to return to the Advanced Setting page PV Mode PV Mode Setting Parallel Mode Independent Mode 9 4 17 EEG setting Enter the sub menu Advanced Settin...

Page 56: ...n Device Address 3 IP Address 0 0 0 0 Use the or to set the Modbus address Press the button to activate the adjustment Press the ESC button to return to the previous menu If you monitor the inverter v...

Page 57: ...d press the button to enter the Clear Data page The password for entering the Clear Data page could be got from the service engineer Press the button to clear the historical data Clear Data Wait a Sec...

Page 58: ...voltage 180V Max DC input current input A input B 11A 11A Isc PV absolute max input A input B 16 5A 16 5A Number of MPP trackers 2 Strings per MPP tracker 1 1 Type TLC8000 TLC10000 Rated input power c...

Page 59: ...50 Hz 60 Hz Operating range at AC power frequency 50 Hz 45 Hz to 55Hz Operating range at AC power frequency 60 Hz 55 Hz to 65Hz Rated output current at 220 V 3 6 0A 3 7 5 A 3 9 1A Rated output curren...

Page 60: ...15 2 A Rated output current at 230 V 3 11 6 A 3 14 5 A Rated output current at 240 V 3 11 1 A 3 13 9 A Max continuous output current 3 12 1 A 3 15 2 A Power factor VDE AR N 4105 0 85ind 0 85cap Other...

Page 61: ...ermissible value for relative humidity non condensing 100 Max operating altitude above mean sea level 2000m Ingress protection IP65 according to IEC60529 Climatic category 4K4H Protection class I in a...

Page 62: ...regulations Type TLC4000 TLC10000 Internal overvoltage protection Integrated DC insulation monitoring Integrated DC feed in monitoring Integrated Grid monitoring Integrated DC isolator Optional DC re...

Page 63: ...he efficiency refers to the standardized power output Pac Pac r According to EN 50524 VDE 0126 13 2008 10 cl 4 5 3 Notes Values are based on rated grid voltage cos phi 1 and an ambient temperature of...

Page 64: ...cy max 98 04 European weighted efficiency EU 97 12 Efficiency curve TLC6000 Max efficiency max 97 99 European weighted efficiency EU 97 34 0 88 0 9 0 92 0 94 0 96 0 98 1 5 10 15 20 30 35 50 70 100 800...

Page 65: ...y curve TLC8000 Max efficiency max 98 1 European weighted efficiency EU 97 5 Efficiency curve TLC10000 Max efficiency max 98 1 European weighted efficiency EU 97 6 0 82 0 84 0 86 0 88 0 90 0 92 0 94 0...

Page 66: ...s including ambient temperature input voltage grid voltage grid frequency and power available from the PV modules This device can decrease power output during certain periods of the day according to t...

Page 67: ...increased ambient temperature TLC5000 Power reduction with increased ambient temperature TLC6000 0 1000 2000 3000 4000 5000 6000 25 30 35 40 45 50 55 60 65 70 75 80 290V 800V 640 0 1000 2000 3000 400...

Page 68: ...increased ambient temperature TLC8000 Power reduction with increased ambient temperature TLC10000 0 2000 4000 6000 8000 10000 25 30 35 40 45 50 55 60 65 70 75 80 460V 780V 640V 0 2000 4000 6000 8000...

Page 69: ...of the inverter If the grid voltage is outside the permitted range due to local grid conditions try to modify the values of the monitored operating limits after informing the electric utility company...

Page 70: ...emperature around the inverter is too high 41 42 43 44 Disconnect the inverter from the grid and the PV generator reconnect them after 3 minutes If this fault is still being shown contact the service...

Page 71: ...lean the contacts of the DC switch once per year Perform cleaning by cycling the switch to I and 0 positions 5 times The DC switch is located at the lower left of the housing 12 2 Cleaning the heat si...

Page 72: ...ns for electronic waste applicable at the installation site 14 Warranty The factory warranty card is enclosed with the package please keep well the factory warranty card Warranty terms and conditions...

Page 73: ...serial number Type and number of connected PV modules Error code Mounting location Warranty card Zeversolar Service Contact Our regional service contact information can be found at https www zeversol...

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