Zetor PROXIMA PLUS 8541 Operator'S Manual Download

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145

TRACTOR MAINTENANCE

Page

Inspection and maintenance operations.................................................................. 146

Tractor lubrication chart .......................................................................................... 152

Oils for turbocharged tractor engines ...................................................................... 155

Oils for tractor transmissions................................................................................... 156

Oils for front driving axle ......................................................................................... 157

Oil for tractor hydrostatic steering ........................................................................... 157

Plastic lubricant for tractor....................................................................................... 157

Fluids for tractor hydraulic brakes ........................................................................... 158

Fuel ......................................................................................................................... 158

Coolant for tractor cooling system........................................................................... 159

Operation liquids and fillings used........................................................................... 160

Check of turbocharger for leaks and bearing clearances .............................................. 161

Lubrication of hydraulic brakes components ........................................................... 161

General overhaul..................................................................................................... 161

Technical maintenance of tractors after general overhaul of main assembly units . 161

Summary of Contents for PROXIMA PLUS 8541

Page 1: ......

Page 2: ......

Page 3: ...operating instructions and the other information in this Operator s Manual You will find a lot of new information and receive a perfect overview how to use the tractor with the highest efficiency at...

Page 4: ...Information about technical specifications design equipment material and external appearance is valid at the time of printing this Operator s Manual The manufacturer reserves the right to make change...

Page 5: ...art of the Operator s Manual This is a separate booklet that is passed to you when you purchase a new tractor Page Location of serial numbers 7 Safety precautions for users 9 Preventive daily maintena...

Page 6: ...6 TRACTORS Z 8541 Z 10541 TRACTORS WITH FRONT DRIVING AXLE 4 X 4 Tractor type Engine output kW Z 8541 60 Z 9541 66 Z 10541 74 E1...

Page 7: ...7 LOCATION OF SERIAL NUMBERS E2 Tractor type plate Engine serial No Tractor serial No Cab serial No...

Page 8: ...ractor which you can put down into the frames below Tractor model Zetor 8541 Zetor 9541 Zetor 10541 The left right front and rear side of the tractor hold so in the driving direction The manufacturer...

Page 9: ...ARTING THE ENGINE 5 It is not allowed to start the engine when driving downhill 6 Starting the tractor by means of towing using another tractor or vehicle is allowed only when the pull bar is used 7 S...

Page 10: ...ront tractor frame serves for pulling of the tractor alone only i e without trailer or another implement 28 Never use free wooden blocks or bars being put between tractor and pushed subject when pushi...

Page 11: ...cloth the residual oil which remains in the coupling socket or possibly on the plug WASTE DISPOSAL 45 When disposing of the tractor or some of its parts including the service liquids as soon as their...

Page 12: ...re Nominal voltage 12 V Earthed pole pole Using of starting trucks or starting aid devices with different voltage or polarity may cause serious failures to tractor 52 It is necessary to be careful whe...

Page 13: ...13 PREVENTIVE DAILY MAINTENANCE Carry it out daily or after every 8 10 engine working hours at the latest E4...

Page 14: ...il level and check connections of engine lubrication system for leaks Maintain the oil level between the dipstick marks COOLING SYSTEM Check connections of engine cooling system for leaks and coolant...

Page 15: ...BRAKES Check the air brake system for leaks and check the air brakes of tractor and trailer for efficiency TRAILER HYDRAULIC BRAKES Check the hydraulic brake system for leaks and check the hydraulic...

Page 16: ...left hand side part of the tractor hood It is situated near the suction pipe elbow Clogging is mechanically indicated by the red field that appears after clogging of the filtration elements directly...

Page 17: ...hood 2 loosen and move the air conditioning condenser to the left hand tractor side 3 clean the front part of the engine radiator air conditioning condenser by means of pressurized air blow air in dir...

Page 18: ...18 NOTES...

Page 19: ...19 NOTES...

Page 20: ...20 NOTES...

Page 21: ...seat Mars Svratka 27 Adjustment related to driver s weight 27 Longitudinal adjustment 27 Vertical adjustment 27 Driver s seat GRAMMER MAXIMO 28 Driver s seat GRAMMER S 28 Heating control panel air con...

Page 22: ...rol lever 42 Engine stopping device 42 Pedals 43 Gearshift lever 43 Shift schema 43 Reversing gearshift lever 44 Gearshift lever of road and reduced speeds 44 Torque multiplier 44 PTO shaft drive enga...

Page 23: ...throttle control lever of the fuel delivery DOOR OPENING FROM OUTSIDE Cab doors can be locked from outside After unlocking depress the lock button and pull the handle to open the door DOOR OPENING FR...

Page 24: ...that a collision be tween the hitched implement and opened rear window at the maxi mum lift of the rear three point hitch is avoided In case that colli sion could occur we recommend working with close...

Page 25: ...ituated on the left side of the driver s seat OPENING FOR IMPLEMENTATION PURPOSES REAR RIGHT PANEL The bottom window is rigid and is equipped with opening for connection of attached implements control...

Page 26: ...he washer tank is located on the cab rear wall from outside The washer tank capacity is 2 5 litres Antifreeze mixture for washers must be used in winter season to fill the washer tank WINDSHIELD WASHE...

Page 27: ...r is located in the re cess of the rear seat cover The spring stroke is 120 mm Do not adjust the seat when driv ing Danger of accident LONGITUDINAL ADJUSTMENT The seat can be adjusted longitudinally w...

Page 28: ...t may be turned by 20 to both sides 4 Seat vibrations absorption control tilt it forwards to set the seat floating position 5 Seat backrest inclination control 6 Seat backrest shape control 7 Height a...

Page 29: ...ATING VALVE CONTROL A a heating valve shut b heating valve open FAN CONTROL B 0 fan OFF 1 fan low speed 2 fan middle speed 3 fan maximum speed AIR CONDITIONING SWITCH C Use the switch marked with symb...

Page 30: ...cab is created Use this position of the control for urgently necessary time only CORRECT FUNCTION OF HEATING AND AIR CONDITIONING It is necessary to create overpressure in the cab for a proper functio...

Page 31: ...tors This state can cause feel ings of tiredness Note When working set the control D according to your individual requirements to temperature in a position between a and b so that the fan could suck t...

Page 32: ...rect the side outlets 4 under angle of about 45 towards cab corners After defrosting the windshield direct the side outlets towards side door windows and defrost them one after another After defrostin...

Page 33: ...ENT The angular adjustment offers 10 posi tions per 4 within the range from 16 up to 24 down To adjust the steering wheel inclination first move the lever in the arrow direction to unlock the steering...

Page 34: ...34 ACQUAINTANCE WITH TRACTOR E131...

Page 35: ...th the engine at standstill the indicator light must be on 8 oil pressure warning light red It lights if the engine oil pressure drops below 120 to 60 kPa with the engine running When the engine at st...

Page 36: ...36 ACQUAINTANCE WITH TRACTOR E132...

Page 37: ...the display 23 push button of engine hours worked out the data is dis played 24 accumulator battery voltage voltage in volts appears on the display with accuracy of 0 1 V 25 button to show a number of...

Page 38: ...working headlamp switch OFF ON Function of working headlamp is indicated by illuminated symbol in the switch e emergency flasher switch f front wheel drive control switch The engaged front wheel driv...

Page 39: ...AND CAB HEADLIGHT b a cab roof headlights OFF b cab roof headlights ON The switch controls the headlights in the mask grill or in the tractor cab roof Use the cab roof headlights only if the front gri...

Page 40: ...isengage it indicator light is OFF REAR DIFFERENTIAL LOCK j PUSH BUTTON a differential lock disengaged b differential lock engaged The differential lock is engaged by press ing the differential lock p...

Page 41: ...heel support panel under the dashboard KEY IN 0 POSITION All electrical appliances controlled by the key switch are disconnected The key can be removed KEY IN I POSITION All electrical appliances cont...

Page 42: ...ngine the key returns automatically to I position HAND FUEL DELIVERY THROTTLE CONTROL LEVER A maximum fuel delivery B idle run ENGINE STOPPING DEVICE Pull out the stopping device control to stop the e...

Page 43: ...1 travel clutch pedal 2 foot operated service brake pedals connected by latch 3 foot operated fuel delivery throttle control pedal GEARSHIFT LEVER main gear shift lever SHIFT SCHEMA The reverse gears...

Page 44: ...ier 16 forwards gears and 16 reverse gears are possible in total GEARSHIFT LEVER OF ROAD AND REDUCED SPEEDS R road gears N neutral S reduced gears Shifting is made with tractor at standstill TORQUE MU...

Page 45: ...at standstill Tractor can be equipped with six eight or twenty one spline shaft end Speed shifting of either 540 or 1000 rpm is possible regardless to assembled shaft end The PTO shaft speed and shaf...

Page 46: ...the right hand fender ADDITIONAL HYDRAULIC DISTRIBUTOR CONTROL The additional hydraulic distributor control 2 is situated on the upper part of the right hand fender BATTERIES CUT OFF SWITCH During a l...

Page 47: ...fuel tank is fitted on the right hand tractor side The plastic fuel tank with capacity of 120 litres is assembled as standard for all tractor types Do not step on the fuel tank FUEL TANK DRAIN PLUG T...

Page 48: ...48 NOTES...

Page 49: ...49 NOTES...

Page 50: ...50 NOTES...

Page 51: ...ng shift lever 56 Road and reduced gear shifting 56 Shifting from lower to higher gear speeds 57 Shifting from higher to lower gear speeds 57 Torque multiplier 58 Multiplier function indication 58 Set...

Page 52: ...creased fuel delivery approx 1 2 of maximum delivery 5 Turn the key from 0 position to I position The glow plug indicator light comes on 6 Wait until the indicator light goes out the time depends on t...

Page 53: ...take place in emer gency regime as at low temperature regardless to coolant temperature If the glowing indicator light is flashing twice in a second with the stopped en gine the glowing is put of oper...

Page 54: ...or lights must go out and other functions assuring a correct engine operation Be sure to keep the time of engine idle run without any load especially in winter season ENGINE PREHEATING Continue to pre...

Page 55: ...ug the cable with connected heater to 220 V mains after With regard to reduction of engine wear when starting at low temperatures the pro ducer recommends to use the heater The preheating time depends...

Page 56: ...the tractor driving direction forward or re verse F forward drive 16 gears N neutral R reverse run 16 gears The reversing gearbox has 16 reverse gears which are approximately so fast as forward gears...

Page 57: ...y increase the engine speed Note To increase the service life of synchronizers it is possible to apply the so called double declutching when shift ing from lower to higher gears E215 SHIFTING FROM HIG...

Page 58: ...respective button without de pressing the clutch pedal to shift The shifting of individual speeds is automatic even on tractor under load Shifting of torque multiplier speeds H travelling speed increa...

Page 59: ...Slightly increase the engine speed 9 Prepare the parking brake for releasing 10 Release the clutch pedal up to the point where the tractor starts to move and simultaneously with the engine speed incr...

Page 60: ...eading to engine stopping in consequence of overloading DRIVING DOWNHILL Driving downhill without shifted gear is forbidden If driving down a longer hill shift to such lower gear the sharper one the h...

Page 61: ...he stopped tractor braked tractor stopped engine ignition key in 0 posi tion the front driving axle is engaged At sudden air pressure drop in the tractor air pressure system the front driving axle is...

Page 62: ...F TRAILERS AND SE MI TRAILERS Control of air brakes of trailers semi trailers is performed in such manner that the brake effect of both vehicles is syn chronized When driving with the hitched trailer...

Page 63: ...ed for the stated tractor model is 30 km h The maximum permitted speed of the vehicle combination is stated as the maximum permitted speed of the slower vehicle of this com bination DOUBLE HOSE BRAKES...

Page 64: ...m function When bleeding the tractor brakes do not forget to bleed also the brake valve In case that during depression of service brake pedals shocks occur in the piping of the hydraulic circuit it is...

Page 65: ...ol lever of the fuel delivery into MIN position 3 Pull up the controller of the engine stopping device and turn it in the pulled position After the engine stops push the controller back 4 After stoppi...

Page 66: ...flash during the engine start or at low engine speed if it goes out after starting the engine or after engine speed increase there is no malfunction The system is OK IMPORTANT NOTIFICATION In case th...

Page 67: ...67 NOTES...

Page 68: ...68 NOTES...

Page 69: ...RUNNING IN Page General rules for running in a new tractor during the first 100 operating hours 70 In the course of the first 10 operating hours 70 After 70 operating hours 71 More than 100 operating...

Page 70: ...sed oil consumption is normal in that time Check bolted connections especially connections of structural parts of the tractor Immediately remedy all problems found You will avoid subsequent damages an...

Page 71: ...al AFTER 70 OPERATING HOURS Drain the hot engine oil and replace the full flow engine oil filter Fill in the engine with new oil to the prescribed level after engine cranking and oil level stabilizing...

Page 72: ...period you can work with the tractor without any restrictions The operating regime for tractor engine Recommended operating speed 1 400 2 300 rpm Idle speed 700 25 rpm Operating oil pressure 0 2 0 5...

Page 73: ...73 NOTES...

Page 74: ...74 NOTES...

Page 75: ...stage quick adjustable hitch CBM 76 Height adjustment and removal of the multi stage hitch CBM 76 Automatic mouth of the multi stage hitch CBM 77 Modular system of trailer and semi trailer hitches 77...

Page 76: ...nnect the two axle or lighter one axle trailers The hitch mouth is height adjustable At work with various agricultural implements it is necessary to change the height of the hitch or to re move it as...

Page 77: ...e whether the warning indicator is slided in always after the trailer attach ment as per Fig B MODULAR SYSTEM OF TRAILER AND SEMI TRAILER HITCHES Types of modules Fig B swinging draw bar bracket Fig C...

Page 78: ...h unlocking see Fig A Move the lever 1 in the arrow direction until the locking wedge 2 is pushed away Hitch locking see Fig B Move the lever 1 in the arrow direction until the locking wedge 2 is push...

Page 79: ...DISCONNECTION OF ONE AXLE TRAILER Disconnecting is made after slight lower ing of the hitch by hydraulic inner circuit lever with selected position regulation Move the hitch control lever rearwards Th...

Page 80: ...tractor must be implemented only with a suitable tractor trailer after match ing up the service brakes of tractor with air or hydraulic brakes of trailer Static rear axle load must not exceed the val...

Page 81: ...ad hitch ball pin 15 kN lower position 18 kN 31 mm 15 kN lower position 18 kN 38 mm 15 kN 28 mm 15 kN lower position 18 kN 43 mm 15 kN lower position 18 kN 50 mm Maximum weight of implemented braked t...

Page 82: ...pin Hitch type Allowable vertical static load hitch ball pin 7 5 kN 31 mm 18 kN 80 mm 7 5 kN 44 5 mm 22kN 47 mm 10 kN Maximum weight of implemented braked trailer or semi trailer must not exceed the...

Page 83: ...83 NOTES...

Page 84: ...84 NOTES...

Page 85: ...erent PTO speed values may cause serious damages and injuries Page PTO shaft operation 86 Front and rear PTO shaft control 86 Rear PTO shaft engagement of dependent and independent speed 87 Rear PTO s...

Page 86: ...ed and PTO shaft is disengaged 5 Any repairs or cleaning of implement parts driven by means of the PTO shaft should be performed only when the engine is stopped PTO shaft is disengaged and the shiftin...

Page 87: ...ting is made with the lever 1 on tractor at standstill As standard the tractor is equipped with combination of 540 and 1 000 rpm of the PTO shaft and as option the tractor may be fitted with combinati...

Page 88: ...removal pay special care to installa tion of the circlip 1 Replacement of the shaft end must be done with the stopped engine Select the PTO shaft speed and end type according to the imple ment prescr...

Page 89: ...OF MACHINES WITH HIGH INERTIAL MASSES CRUSHERS RO TARY DEVICES HARROWS ETC The cardan shaft of these machines must be fitted with the so called free engine clutch which disconnects the transmission of...

Page 90: ...90 NOTES...

Page 91: ...91 NOTES...

Page 92: ...92 NOTES...

Page 93: ...control lever 95 Selection lever of control mode 96 Response rate control lever 96 Hydraulic outer circuit 97 Outer circuit control lever 97 Rear outlets of hydraulic outer circuit 98 Connection and...

Page 94: ...16 40 l min The relief valve limits the pressure induced in the hydraulic circuit to 18 MPa HYDRAULIC OIL FILTRATION The hydraulic pump sucks the oil through the suction filter located on the left han...

Page 95: ...trol mode 3 Response rate control lever 4 Adjustable stop keeps the inner circuit control lever in selected position INNER CIRCUIT CONTROL LEVER It controls a Lifting of implement into transport posit...

Page 96: ...e point hitch is automatically readjusted depending upon the soil resistance change All modes of control enable also work with implement having a supporting wheel in the so called free floating positi...

Page 97: ...held in this position otherwise it is automatically moved into position b neutral b Neutral position locked Outlets to quick couplings 1 and 2 are closed and oil flow in attached hydraulic implement...

Page 98: ...k couplings corresponds with a tractor that is equipped with hydraulic system without selective control valve B Arrangement of quick couplings corresponds with a tractor that is equipped with hydrauli...

Page 99: ...f the implement it s necessary to add the missing volume of oil Type of work in plain terrain Max oil supply 20 litres Gearbox filling standard filling dipstick mark A Type of work at slope Max oil su...

Page 100: ...onnected to quick coupling 1 and 2 Movement in one direction Lever in position a pressure in quick coupling 1 End of movement Lever in position b neutral Movement in opposite direction Lever in positi...

Page 101: ...2 The control levers of sections are located in the cab on the fender of the right hand rear wheel The section of the selective control valve that operates quick couplings 3 and 4 has besides the flo...

Page 102: ...oil flows to quick couplings 3 5 Quick couplings connected with return line 4 6 4 Front margin position By increased force it is possible to move the control lever from position 3 forward to position...

Page 103: ...hich consist of more parts combinators skids and harrows to which side frames folded during transport to vertical position by independent hydraulic cylinders controlled by outer hydraulic circuit are...

Page 104: ...104 NOTES...

Page 105: ...105 NOTES...

Page 106: ...106 NOTES...

Page 107: ...Selection of openings in the bracket 110 Lower tie rods with draw out ends 111 Lower tie rods with CBM hooks 111 Front three point hitch 112 Front three point hitch control 112 Adjustment of the lifti...

Page 108: ...balls of lower tie rods according to ISO 28 mm of opening of upper tie rod 25 mm 1 upper tie rod 2 lifting tie rod LH 3 lifting tie rod RH 4 limiting rods 5 lower tie rods E452 SAFETY REGULATIONS FOR...

Page 109: ...YSTEM LOWER TIE RODS Fixed position of hydraulic system lower tie rods see Fig A The pinhead 1 and washer 2 are installed horizontally Free position of hydraulic system lower tie rods see Fig B The pi...

Page 110: ...o open ing d to avoid the overloading of kinematics of the lifting hydraulic system or downfall of the at tached implement UPPER TIE ROD Pay attention to keep the same length of joints being screwed o...

Page 111: ...ety pins 1 automatically Be sure to check the position of draw out ends and safety pins see Fig 3 LOWER TIE RODS WITH CBM HOOKS Both lower 3 and upper 4 tie rods of the hitch are fitted with CBM hooks...

Page 112: ...point hitch is equipped with two single acting hydraulic cylinders into which the oil is supplied from additional hydraulic distributor Lifting and lowering is controlled by the control lever of addi...

Page 113: ...may be controlled from inside the cab B Locked position levers of valves are positioned vertically hitch is blocked The lower lever of the control valve of the hydraulic locking mechanism of the thre...

Page 114: ...A to posi tion B 3 install the pin into hole 2 and lock the pin to lock the arm Fit only the pin into holes and never check the pass through ability by your fingers TRACTOR OPERATION WITH IMPLE MENTS...

Page 115: ...115 NOTES...

Page 116: ...116 NOTES...

Page 117: ...el tread on the front driving axle 118 Setting the stops on the front driving axle 119 Front wheel toe in 120 Setting the wheel toe in on tractors with the front driving axle 121 Fenders of the front...

Page 118: ...bolts connecting the disc to rim and remove bolts 3 Change the tread by setting the rim into required position 4 Remount bolts with washers and secure with nuts 5 Tighten nuts to torque of 230 250 Nm...

Page 119: ...driving front axle ac cording to the mentioned tables after loosening the nut 2 and loosening or mounting the screw 1 to value A After setting the screw 1 tighten the nut 2 to the torque of 100 150 N...

Page 120: ...asured on the tractor rim with the driving axle is 0 to 4 mm Toe in S is determined by the differ ence of measured values S b a Before checking the wheel toe in it is necessary to inflate the front ti...

Page 121: ...ts 4 Loosen the lock nuts of ball joint heads 2 of steering connecting rods at hydraulic cylinder 5 Turn the ball joint stem 3 to adjust the wheel toe in Carry out the adjustment at both joints simult...

Page 122: ...front wheels with chocks to protect them against movement After changing the wheel tread tighten all bolts connecting the disc with rim to the torque of 230 250 Nm and nuts of bolts connecting the di...

Page 123: ...123 NOTES...

Page 124: ...124 NOTES...

Page 125: ...nt loader Page Ballast weights in front of mask 126 Ballast weights of front three point hitch 126 Rear wheel ballast weights 126 Valve to fill the tires with liquid 127 Blocking of front wheels 127 P...

Page 126: ...FRONT THREE POINT HITCH Ballast weights of front three point hitch Combination of ballast weights pc Mass of ballast weights kg 10 10x28 280 REAR WHEEL BALLAST WEIGHTS Combination of ballast weights p...

Page 127: ...d with valve enabling filling of tires with liquid when the adapter is used Tubeless tires are not filled with liquid Filling of front tires and double rear tires with liquid is not allowed BLOCKING O...

Page 128: ...other tire in the same way PROCEDURE OF DRAINING LIQUID FROM TIRES 1 Unload the tire by lifting the tractor and turn it with valve upwards A 2 Deflate the tube and remove the valve insert Turn wheel w...

Page 129: ...50 57 45 13 9 0 23 1 18 25 50 59 45 15 4 0 25 1 21 30 50 61 Solution preparation 1 Dry calcium chloride CaCl2 is added into water never the other way 2 Solution is not dangerous but it must be handle...

Page 130: ...130 NOTES...

Page 131: ...131 NOTES...

Page 132: ...132 NOTES...

Page 133: ...electrical system to avoid contact of skin or clothes with electrolyte Page Electrical equipment 134 Basic service information 134 Accumulator battery 135 Accumulator battery maintenance 135 Charging...

Page 134: ...quipment of alternator When starting the tractor by means of an auxiliary accumulator battery always connect the positive to positive and the negative to negative Use the battery cut off switch to dis...

Page 135: ...rolyte level must not drop below the minimum mark which is marked on the battery case Add distilled water only 1 Before handling the accumulator first read the manual 2 Protect your eyes with glasses...

Page 136: ...e can be max 30 hours according to a level of discharging 6 Fully discharged battery must be charged as soon as possible otherwise its full capacity cannot be restored B Signs of the charged battery 1...

Page 137: ...the alternator against penetration of water or diesel fuel when washing and cleaning the tractor The accumulator must be never disconnected from alternator in operation The alternator must never run w...

Page 138: ...ghts 2 15A horn starter breaker relay 30 output 3 15A front driving axle differential lock P T O front shaft c w indicator lights differential lock relay 3 dashboard power supply inspection socket 4 1...

Page 139: ...of symmetry in horizontal direction I Distance between testing wall and tractor headlight 5 m h Height of headlight centre above the road surface h Inclination of headlight 3 5 to distance of testing...

Page 140: ...ical plane going through the light centre must not be farther than 30 m from the front tractor contour In horizontal direction headlight beams must be parallel with longitudinal tractor axis of symmet...

Page 141: ...Position side marker lights 12 V 10 W BA 15s 4 Working headlight 12 V 55 W H 3 5 Rest cluster lights Tail lights 12 V 10 W BAY 15D Stop lights 12 V 21 W BAY 15D Turn signal lights 12 V 21 W BA 15s 6 I...

Page 142: ...142 NOTES...

Page 143: ...143 NOTES...

Page 144: ...144 NOTES...

Page 145: ...l for tractor hydrostatic steering 157 Plastic lubricant for tractor 157 Fluids for tractor hydraulic brakes 158 Fuel 158 Coolant for tractor cooling system 159 Operation liquids and fillings used 160...

Page 146: ...connections for leaks X Every 10 hours Cleaning of the turbocharger compressor housing and intake manifold X X Check of turbocharger for leaks and turbocharger bearing clearance X X Check of water pu...

Page 147: ...ement of transmission oil filter cartridge hydraulic pump filter X X Every 600 hours Check of oil level in gearbox axle final drive housing and final trans mission housings portals X X Every 200 hours...

Page 148: ...ing axle housings X Every 200 hours Greasing of cardan shaft heads X X X Greasing of king pins X Every 200 hours Greasing of pivot pin sliding bearings X Every 200 hours HYDRAULIC SYSTEM Greasing of f...

Page 149: ...ry 200 hours Draining of condensed water from air tank X Every 70 hours Greasing of brake system parts of hydraulic brakes control X X Draining of condensed water from air tank by means of drain valve...

Page 150: ...f hitching and attaching equipment including trailer for condition X Every 10 hours Greasing of heating fan bearings X Every 600 hours Notes After first putting into operation of a new tractor or on t...

Page 151: ...151 TRACTOR MAINTENANCE LUBRICATION CHART E651...

Page 152: ...le See Tab 5 13 Pins of auxiliary hydraulic cylinder 2 or 4 nipples See Tab 5 15 Lifting tie rods of three point hitch 2 nipples See Tab 5 16 Torsion bar of force control 1 nipple See Tab 5 17 Bowden...

Page 153: ...istilled water 32 Clutch release cylinder after removal and taking apart WACKER Silicon paste P4 Weich 33 Brake control cylinders after removal and taking apart WACKER Silicon paste P4 Weich 34 One ax...

Page 154: ...42 Nipples of pivot pin sliding bearings See Tab 5 43 Axle final drive housing of front driving axle See Tab 3 44 Reduction gears of front driving axle See Tab 3 44a Reduction gears of front driving a...

Page 155: ...40 CE RME Plus 15W 40 CE SG Paramo Pardubice M7ADS III Trysk 20W 40 SF CD M7ADS III Trysk Super 15W 40 SG CE M7ADS IV Trysk Super Turbo 15W 40 SG CF 4 Shell Rimula TX Oils 10W 30 SG CF 4 Aral Multi Tu...

Page 156: ...80W GL 4 Esso Torque Fluid 62 80W GL 4 Koramo Kol n Mogul Trans 80 80W GL 4 Mogul Traktol UTTO EKO 80W GL 4 Aral EP 80 80W GL 4 Fluid HGS 80W GL 4 Super Traktoral 10W 30 GL 4 MV Austromatic HGN 80W GL...

Page 157: ...W 90 GL 4 GL 5 Titan Hydramot 1030MC 10W 30 GL 4 Titan Renep 8090MC 80W 90 GL 4 GL 5 additive type oil with additive for differential with limited slip and for wet brakes multi grade oil OIL FOR TRACT...

Page 158: ...tic conditions 2 Brake fluid must be replaced once in two years without regard to hours worked 3 It is possible to mix mutually brake fluids of the same class FUEL TAB 7 Summer Diesel fuel according t...

Page 159: ...t change abroad must contain anti corrosion additives protecting all materials including rubber and cylinder head gaskets of the engine cooling system CAUTION 1 At tractors it is forbidden to use wate...

Page 160: ...t driving axle housing See Tab 3 5 5 Oil for planet reduction gears of front driving axle See Tab 3 2x0 6 Oil for planet reduction gears of front driving axle with brakes See Tab 3 2x1 7 Oil for front...

Page 161: ...special At the same time check rubber parts of brakes Replace the damaged rubber parts Replace all rubber parts after five years from the date of the tractor manufacture at the latest GENERAL OVERHAU...

Page 162: ...162 NOTES...

Page 163: ...163 NOTES...

Page 164: ...164 NOTES...

Page 165: ...he main air filter element MANN 170 Replacemment of safety filter element MANN 170 Instructions for maintenance of dry air filter WOODGATE 171 Regeneration of the main air filter element WOODGATE 171...

Page 166: ...oil level daily before starting of operation at tractor standing on level ground The engine oil dipstick 1 and filler hole 2 are situated on the engine right hand side Screw off the oil dipstick 1 wip...

Page 167: ...d tighten the new filter by hand Tighten again the oil filter by 3 4 to 1 1 4 turns after the seal sits down on the block gasket After starting the engine check the filter for leaks FILLING THE ENGINE...

Page 168: ...the fuel system BLEEDING THE FUEL SYSTEM Prior to start bleeding put a suitable vessel under the engine to catch the dropping fuel from filter and injection pump 1 Prime the fuel system by several str...

Page 169: ...the air filter body near the suction pipe elbow The filter clogging is mechanically indicated by the red field which appears directly on the pollution indicator after clogging of air filter elements A...

Page 170: ...not been damaged no dust inside the air filter element regenerate it by means of pressure air blowing through the element from inside The main air filter element can be regenerated maximally three tim...

Page 171: ...element regenerate it by means of pressure air blowing through the element from inside The main air filter element can be regenerated maximally three times in such way The main air filter element need...

Page 172: ...air filter element reassembly 1 Keep the contact surfaces clean 2 Air filter elements must not be deformed and must not vibrate after assembly 3 The proper tightness of the complete cleaner must be a...

Page 173: ...p nut 5 Remove the cap of hydrostatic steering tank 6 Remove and replace the filter element 7 Reassemble the tank cap 8 Secure the cap position with nut 9 Screw in the drain plug 10 Disconnect both ho...

Page 174: ...ng at the top speed turn the steering wheel three times alternately slowly and quickly to both directions up to limiting wheel stops steering locks 5 Stop the engine 6 On termination of the bleeding p...

Page 175: ...ge of oil along the ends and on hose surface mechanical wear of hose surface up to steel wire cord or damage of yarn braid at low pressure hoses In case of the hydrostatic steering pump failure or at...

Page 176: ...the coolant from engine block D The drain cock is accessible after removal of the right hand side shield 4 Close both the drain bolt and cock after draining of coolant let the cock open 5 Fill the coo...

Page 177: ...il level must be between dipstick marks The damaged or lost cap must be always replaced with the original cap only which will ensure venting of the axle final drive housing DRAIN AND CHECK HOLES 1 Oil...

Page 178: ...tes 6 Stop the engine and when the oil level in the gearbox is stabilized fill necessary amount of oil up to the stated level 7 Check a proper oil volume in gearbox in dependence on tractor operating...

Page 179: ...AIN HOLE OF THE FRONT WHEES REDUCTION GEARS Oil checking filling and draining is performed by means of one hole after turning the reduction accordingly with the figure 1 Oil level check hole in reduct...

Page 180: ...rs do not provide any protection of operators against affects of aerosols and other health dangerous agents DRAINING THE CONDENSATE FROM THE AIR TANK Deflect the bleed valve so that you pull its ring...

Page 181: ...onditioning condenser reduces not only efficiency of the air conditioning but also efficiency of the engine cooling Remove the left hand bonnet side loosen the nut 1 move the radiator aside and blow i...

Page 182: ...device for tires and safety valve Remove the wing nut from regulator or remove the rubber plug when inflating the tire and mount a hose for the tire inflation instead Screw in the hose up to the end o...

Page 183: ...183 NOTES...

Page 184: ...184 NOTES...

Page 185: ...ng the tractor brake system 188 1 Bleeding the main brake valve for trailers 189 2 Bleeding the rear wheel brakes 190 3 Bleeding the brake system of front driving axle 191 4 Bleeding the hydraulic bra...

Page 186: ...th the force of 25 N To adjust the belt tension to the specified value loosen the fixing screws of the air conditioning compressor TIGHTENING THE CYLINDER HEADS Tighten the cylinder heads in the speci...

Page 187: ...osition ing pins on the sealing surface Torque the fixing nut 4 to 50 60 Nm Before tightening of the nut depress the nozzle against the spring by pushing the nozzle against a wooden plate ADJUSTMENT O...

Page 188: ...brakes of trailer with brake pedals latched During the bleeding watch the brake fluid level in the equalizing tank to avoid suc tion of air into the system After each two years it is necessary to repl...

Page 189: ...s on the screws and put the other hose ends at the bottom of a trans parent bowl 3 partially filled with the brake fluid Place the bowl minimum 300 mm above the bleeder screws The screws must be perma...

Page 190: ...a transparent bowl 3 partially filled with the brake fluid The bleeder screw must be permanently under pressure to avoid aerating of the brake system through the screw threads Place the bowl minimum 3...

Page 191: ...m bleeder screws of front driving axle brakes the screws are located on upper surfaces of reductions 3 Slide hoses 1 on bleeder screws and put the other hose ends at the bottom of a transparent bowl p...

Page 192: ...lock 3 Slide a hose on the screw and put the hose other end at the bottom of a transpar ent bowl 3 partially filled with the brake fluid Place the bowl minimally 300 mm above the bleeder screw The ble...

Page 193: ...perations depend on one another SERVICE BRAKE ADJUSTMENT Secure the tractor against move ment 1 Lift the tractor rear wheels 2 Loosen the nuts 2 nuts 6 and nuts 8 3 Loosen the screw 7 4 Let your assis...

Page 194: ...ssible mutual clearances among the parts 6 Check adjustment of the parking bra ke system if needed re adjust and check tightening of all locking nuts 6 8 If asymmetry of the brake effect of the parkin...

Page 195: ...e clutch release hy draulic circuit is located on the clutch release control cylinder 1 Add only fresh brake fluid into the brake fluid equalizing tank which is common both for the brake and clutch ci...

Page 196: ...ot be in function 6 Then lower the arms a little ADJUSTMENT OF THE RELEASING BOWDEN CABLE The hitch is in the working position The Bowden cable must be under such ten sion so that the control lever in...

Page 197: ...inning of the hundred meter path Simultaneously press down the pushbuttons A and B Keep the pushbuttons depressed for 7sec The dashboard is switched over into the calibrating mode On the display is fl...

Page 198: ...198 NOTES...

Page 199: ...front tire loading capacities 205 Loading capacity of rear tires 206 Change of rear tire loading capacities 206 Allowed wheel combinations for tractors 207 Power output and consumption 208 Lifting fo...

Page 200: ...fenders 1910 Height up to the muffler top 2709 2739 according to tire size Height up to the cab top 2664 2699 according to tire size Ground clearance under front axle member 408 428 according to tire...

Page 201: ...17 17 17 Max overspeed rpm 2460 2460 2460 Idle speed rpm 750 25 750 25 750 25 Net engine power output at nominal speed according to ISO 2288 standard kW 60 66 74 Specific fuel consumption at above men...

Page 202: ...r single stage with replaceable cartridge Injection pump type PP4M10P1f3423 PP4M10P1i3735 PP4M10P1i3734 Nozzle type DOP 150 S 425 4133 DOP 150 S 428 4104 DOP 150 S 428 4104 Injector opening pressure M...

Page 203: ...gard to axle The allowed loads related to tires is given in chart Loading capacity of front tires MAX ALLOWED REAR AXLE LOADS KG Wheelbase mm Travelling speed km h 1 1350 1425 1500 1575 1650 1725 1800...

Page 204: ...BINATION WEIGHT KG Travelling speed km h 1 Maximum combination weight 8 7500 20 7000 30 6600 40 6000 CONDITION OF STEERING ABILITY Travelling speed km h 1 Load of the tractor front axle out of the ove...

Page 205: ...1270 2500 100 1600 3000 140 1600 3000 140 2030 4000 140 380 70R24 1300 2500 110 1540 3000 130 1560 3000 110 2060 4000 120 Note Loading capacity values are valid for front wheel tread 1525 1610 mm and...

Page 206: ...2580 5000 140 3010 5500 140 16 9R34 2650 5000 160 2620 5000 140 2620 5000 140 2890 5500 120 480 70R34 2500 5000 140 2550 5000 130 2570 5000 110 2820 5500 90 18 4 34 2120 4200 140 2650 5000 140 2615 50...

Page 207: ...RS Front wheels Rear wheels Tire size Equivalent Tire size Equivalent 12 4 24 12 4R24 360 70R24 16 9 30 16 9R30 480 70R30 18 4 30 18 4 R30 520 70R30 16 9 34 16 9R34 480 70R34 13 6 36 13 6 24 13 6R24 3...

Page 208: ...ine hours 52 5 58 0 65 5 LIFTING FORCE OF THE THREE POINT HITCH Tractor model Z 8541 Z 9541 Z 10541 Lifting force at the end of lower tie rods of the rear three point hitch within the whole lifting ra...

Page 209: ...H 20 5 21 2 19 8 19 7 490 5 925 5 731 0 925 5 L 15 8 16 3 15 3 15 2 490 5 925 5 731 0 925 5 2 Hi H 12 8 13 2 12 4 12 3 306 7 578 7 457 1 578 7 L 9 9 10 2 9 6 9 5 306 7 578 7 457 1 578 7 1 Hi H 8 9 9...

Page 210: ...1 8 22 5 21 1 20 9 521 8 984 6 777 7 984 6 L 16 8 17 4 16 2 16 1 521 8 984 6 777 7 984 6 2 Hi H 13 6 14 1 13 1 13 1 326 2 615 6 486 2 615 6 L 10 5 10 9 10 1 10 1 326 2 615 6 486 2 615 6 1 Hi H 9 4 9 7...

Page 211: ...490 5 925 5 731 0 925 5 L 19 1 19 7 18 5 18 3 490 5 925 5 731 0 925 5 2 Hi H 15 5 16 0 15 0 14 9 306 7 578 7 457 1 578 7 L 11 9 12 3 11 5 11 4 306 7 578 7 457 1 578 7 1 Hi H 10 7 11 06 10 34 10 27 211...

Page 212: ...8 984 6 777 7 984 6 L 20 3 21 0 19 6 19 5 521 8 984 6 777 7 984 6 2 Hi H 16 5 17 1 15 9 15 8 326 2 615 6 486 2 615 6 L 12 7 13 1 12 3 12 2 326 2 615 6 486 2 615 6 1 Hi H 11 4 11 78 11 02 10 94 225 2...

Page 213: ...PTO shaft speed engine speed 540 540 1987 598 2200 540 1000 1000 1000 1950 1128 2200 540 540 2005 592 2200 540 540E 540E 540 1584 750 2200 FRONT PTO SHAFT SPEED Sense of rotation PTO shaft speed engin...

Page 214: ...heel braked 9880 9650 with engaged front driving axle 12570 12130 Track diameter mm with engaged front driving axle with inner rear wheel braked 8750 8580 without engaged front driving axle 12160 1172...

Page 215: ...215 NOTES...

Page 216: ...216 NOTES...

Page 217: ...e 191 Bleeding the fuel system 168 Bleeding the hydraulic brakes of trailer 192 Bleeding the hydraulic circuit of hydrostatic steering 174 Bleeding the hydraulic clutch circuit 195 Bleeding the main b...

Page 218: ...ing uphill 60 Driving with the front driving axle engaged 61 E Electrical equipment 134 Emergency flasher switch 39 Engine preheating 54 Engine starting 52 Engine stopping device 42 F Fan control 29 F...

Page 219: ...46 Instructions for maintenance of dry air filter MANN 170 Instructions for maintenance of dry air filter WOODGATE 171 K Key in 0 position 41 Key in I position 41 Key in II position 42 L Leaving the t...

Page 220: ...40 Rear outlets of hydraulic outer circuit 98 Rear PTO shaft engagement of dependent and independent speed 87 Rear PTO shaft shifting of 540 and 1 000 rpm or 540E of the PTO shaft 87 Rear PTO shaft d...

Page 221: ...9 Switches 38 T Technical maintenance of tractors after general overhaul of main assembly units 161 Tensioning the air conditioning compressor belt 186 Tensioning the engine V belt 186 Tightening the...

Page 222: ...222 Operation and Maintenance Manual Z 8541 Z 9541 Z 10541 Edition I 200 20046 Publication number 22 22 12 423 Zetor a s Technical Documentation Department Trnkova 111 632 00 Czech Republic...

Page 223: ......

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