Zetor Proxima 100 Page 138 Operator'S Manual Download

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137

TRACTOR MAINTENANCE

Page

Operations carried out daily before beginning of work ............................................ 138

Operations carried out after every 50 hours of work ............................................... 138

Operations carried out after every 100 hours of work ............................................. 138

Operations carried out after every 500 hours of work ............................................. 139

Operations carried out outside the interval of 500 hours of work ............................ 139

Replacement of fillings and filters............................................................................ 140

Fuels, coolants and lubricants used - amounts ....................................................... 141

Oil for Zetor engines equipped with diesel particle filter .......................................... 142

Specification of oils for zetor engines equipped by diesel particle filter................... 142

Oils for zetor engine, ............................................................................................... 142

Oils for front output shaft......................................................................................... 142

Oils for tractor transmission gearing........................................................................ 143

Oils for front drive axle ............................................................................................ 144

Oil for hydrostatic steering for tractors .................................................................... 144

Plastic lubricant for tractor....................................................................................... 145

Fluids for tractor hydraulic brakes ........................................................................... 145

Fluid for tractor cooling system ............................................................................... 146

Fuel for zetor engines which are equipped with diesel paricle filter......................... 146

Tractor lubrication chart .......................................................................................... 147

Front driving axle..................................................................................................... 147

Front non-driving axle ............................................................................................. 148

Suspension for single-axle trailer ............................................................................ 148

Three-point suspension........................................................................................... 149

Front three-point suspension................................................................................... 150

Suspension mouth for trailer ................................................................................... 150

Upper linkage bracket ............................................................................................. 151

Pin of coupling switching off .................................................................................... 152

Overhaul in proxima tractors ................................................................................... 153

Technical maintenance of tractors after overhaul of units ....................................... 153

Summary of Contents for Proxima 100

Page 1: ......

Page 2: ...the contents of this manual even though you may be experienced in operating other tractors The manual contains new information and overview of how the tractor may be used in different kinds of work I...

Page 3: ...2 Information about technical specifications design equipment material and external appearance is valid in the time of printing this operator s manual Manufacturer reserves all rights for changes...

Page 4: ...tor s manual This is a separate booklet that is passed to you at purchasing of your new tractor Page Location of serial numbers tractor with a cabin 5 Safety instructions for users 7 Preventive daily...

Page 5: ...4 TRACTORS PROXIMA TRACTORS PROXIMA Engine output kW Tractor type EC 24 2000 25 EC Z80 53 56 3 Z90 60 64 3 Z100 66 70 4 G1...

Page 6: ...5 LOCATION OF SERIAL NUMBERS TRACTOR WITH A CABIN C10a...

Page 7: ...actor For your convenience write those numbers in the frames below Tractor model Zetor Proxima Z 80 Zetor Proxima Z 90 Zetor Proxima Z 100 The left right front and back side of the tractor is determin...

Page 8: ...is forbidden 6 Starting tractor by means of towing with another tractor or vehicle is allowed only when the pull bar is used 7 Start the tractor from driver s seat only with the shifting lever in neut...

Page 9: ...ering the tractor 28 Front hook assembled on front tractor frame serves for pulling of the tractor alone only i e without trailer or another implement 29 Never use free wooden blocks or bars put betwe...

Page 10: ...ith a non irritant agent and treat your hands with a suitable skin ointment or cream 48 When connecting and disconnecting the quick couplers of hydraulic circuit remove with a piece of any cloth the r...

Page 11: ...Nominal voltage 12 V Ground minus pole pole Using of starting trucks or starting aid devices with different voltage or polarity causes serious failures of tractor 56 It is necessary to be careful when...

Page 12: ...11 PREVENTIVE DAILY SERVICE Do this service every day or at least after every 8 to 10 operating hours G4...

Page 13: ...in the engine and tightness of connections of the engine lubrication system Keep level of oil between the gauge rod marks COOLING SYSTEM Check tightness of connections of the engine cooling system and...

Page 14: ...HE TRAILER Check tightness of the air system of the brakes and effectiveness of brakes of the tractor with a trailer HYDRAULIC BRAKES OF THE TRAILER Check tightness of hydraulic brakes of the trailer...

Page 15: ...g The indicator is accessible after lifting of the bonnet It is located close to the inlet pipe elbow FILTRATION OF THE CAB Check and clean if necessary air filters for ventilation of the cab in the f...

Page 16: ...f radiators 1 Tilt up the bonnet 2 Release and slide out the A C condenser to the left side of the tractor 3 Clean the front walls of the engine radiator A C condenser using compressed air blow air in...

Page 17: ...16 NOTE...

Page 18: ...driver s weight 24 Longitudinal adjustment 24 Vertical adjustment 24 Driver s seat grammer maximo 25 Driver s seat grammer s 25 Air filter with active carbon 26 Control panel of heating air condition...

Page 19: ...h k 40 Ignition box 41 Key in 0 position 41 Key in i position 41 Key in ii position 42 Lever of manual refulation of fuel 42 Pedals and levers 43 Gear shifting lever 44 Gear shifting scheme 44 Lever o...

Page 20: ...r shifting lever and hand throttle control lever DOOR OPENING FROM OUTSIDE Cab doors can be locked from outside After unlocking depress the lock button and by pulling the handle open the door DOOR OPE...

Page 21: ...be sure that the interference be tween hitched implement and opened rear window is avoided at the maximum lifting of the rear three point hitch In case of inter ference we recommend to work with clos...

Page 22: ...REAR PANEL The right rear panel includes a storage place for a PET bottle 1 socket 12V 2 and cigarette lighter 3 REARVIEW MIRRORS Adjust rearview mirrors before driving or starting the job to be able...

Page 23: ...rd of the cabin SEAT TILTING OUT Passenger s seat to be tilted out in the direction of an arrow 1 upward Locking of the seat is done automatically SEAT TILTING Lift the passenger s seat in the directi...

Page 24: ...ide of rear wall behind the driver s seat The washer tank capacity is 2 5 litres In summer the reservoir should be filled with distilled water or mixture for wash ers Antifreeze mixture for washers mu...

Page 25: ...ight indicator is located in the slot of rear seat cover Spring stroke is 120 mm Do not adjust the seat when driv ing Danger of accident LONGITUDINAL ADJUSTMENT The seat can be longitudinally adjusted...

Page 26: ...ned by 20 to both sides 4 Control of adjustment of absorption of vibrations of the seat tilting of the control ler forwards adjusts a floating position of the seat 5 Control of adjustment of the seat...

Page 27: ...into from the outside The fan controller should be in the position fan maximum work WARNING The filter does not provide full protection against toxic sub stances When handling the filter wear protecti...

Page 28: ...valve closed b heating valve open CONTROL OF BLOWER B 0 blower switched off 1 blower low speed 2 blower middle speed 3 blower maximum speed AIR CONDITIONING SWITCH C Switch in and switch off of the ai...

Page 29: ...r urgently necessary time RIGHT FUNCTION OF HEATING AND AIR CONDITIONING SYSTEM It is necessary to create overpressure in the cab for proper function of heating or air conditioning Therefore we recom...

Page 30: ...AIR CONDITIONING DURING OPERATION OF TRACTOR With inner air re circulation switched in the inlet of fresh air is closed and it comes to breathing up of cab space by the operators This state can cause...

Page 31: ...b air re circulation to position a outer air suction Perform fluent regulating of air tem perature with switched in air conditioning by means of half opening of the heating valve A At this setting ai...

Page 32: ...orners After defrosting of the front windshield direct the side outlets to towards the side glasses of the doors and defrost the glasses step by step After defrosting the outlets should be adjusted to...

Page 33: ...32 ACQUAINTANCE WITH TRACTOR B21b...

Page 34: ...brake red Indicates applied manual brake 7 Recharging red During run of the engine it is on in case of a fault in re charging It must be permanently on when the engine is stopped 8 Indicator of lubric...

Page 35: ...34 ACQUAINTANCE WITH TRACTOR F54d...

Page 36: ...he respective symbol and value 22 Battery voltage button The voltage value is displayed on the display with the resolution of 0 1 V 23 Button of the number of covered kilometres per day or since the l...

Page 37: ...ions D for 540 revolutions E for 540E revolutions The button serves only for displaying data DIESEL PARTICLE FILTER Solid particles carbon particles which originate by burning diesel are accumu lated...

Page 38: ...or push it down after it is unlocked by mov ing the lever 1 in the direction shown by the arrow After adjusting lock the wheel by pressing the lever 1 in the opposite direction than shown by the arrow...

Page 39: ...on the switch e Switch of warning lights f Switch of the front driving axle Switched on front driving axle is indicated by an illuminated symbol on the switch g Switch of the light beacon on off h Swi...

Page 40: ...coustic horn SWITCH OF GRILL AND CAB HEADLIGHT b a Cab roof headlights are OFF b Cab roof headlights are ON The switch controls the headlights in the mask grill or in the tractor cab roof Use the cab...

Page 41: ...LOCKS j a Differential lock disengaged b Differential lock engaged The differential lock is engaged by press ing the differential lock push button that returns into the previous position after loosing...

Page 42: ...d see the arrow KEY IN 0 POSITION All electrical appliances controlled by the key switch are disconnected The key can be removed KEY IN I POSITION All electrical appliances controlled by the key switc...

Page 43: ...o I position after starting LEVER OF MANUAL REFULATION OF FUEL A Maximum speed of the engine B Idle run The lever allows setting of speed of the engine within range A to B CONTROL OF ENGINE STOP Pulli...

Page 44: ...43 ACQUAINTANCE WITH TRACTOR C165 PEDALS AND LEVERS 1 Travel clutch pedal 2 Foot operated service brake pedals connected by latch 3 Foot throttle pedal...

Page 45: ...shifting lever The handle of the gear shifting lever is red GEAR SHIFTING SCHEME A Standard tractor models B Tractor equipped with reversor LEVER OF SHIFTING OF ROAD AND REDUCED GEARS H Road gears N...

Page 46: ...six spline PTO shaft end 540 rpm twenty one spline PTO shaft end 1000 rpm PTO speed shifting of either 540 or 1000 rpm is possible regard less to assembled PTO shaft end with six or twenty one spline...

Page 47: ...TING LEVER F Forward drive lever in forward position R Backward drive lever in back ward position The reversor lever has no neutral position Therefore neutral must be shifted by the main shifting leve...

Page 48: ...ne the switch should be off BATTERY SWITCH During long time shutdown re pairs failure or crash immediately disconnect the battery by means of the battery switch Battery switch is located on the left h...

Page 49: ...48 NOTE...

Page 50: ...ly after starting 56 Preheating of engine 56 Coolant heater 57 Starting the engine with using of coolant heater 57 Setting in motion 58 Selection of road or reduced speeds 59 Gear change 59 Selection...

Page 51: ...50 DRIVING OPERATION Page Stopping the engine 66 Leaving the tractor 66 Warning signal of hydrostatic steering failure 67 Important warnings 67...

Page 52: ...thermo start turns ON 6 Wait until the indication lamp is off The time is dependent on coolant temperature In case that the indication lamp is only flashing instead of lighting the glowing system fai...

Page 53: ...ng will take place in emergency regime as at low temperature regardless to coolant temperature If the signalling lamp of glowing is flushing two times in one second at stopped engine glowing is put of...

Page 54: ...pair of controls green and red on the dashboard When starting the engine a green control lights up on a dashboard briefly It signalizes that the system of diesel particle filter works The failures in...

Page 55: ...diesel particle filter system are displayed on the display The acoustic signal can be turned off by the button 2 If the failure has not been removed the acoustic signal is active with repeated starin...

Page 56: ...esel particle filter and followingly also by acoustic signal and on the display of displaying unit of diesel particle filter by failure code E 36 If this situation occurs increase the load of engine a...

Page 57: ...icator lights must be off and other functions assuring the correct engine operation Time of engine idle without load must be kept especially in winter season PREHEATING OF ENGINE Continue with farther...

Page 58: ...rst 2 Plug the cable with connected heater to 220 V mains after With regard to reduction of engine wear when starting at low temperatures producer recommends to use the heater Preheating time depends...

Page 59: ...otion 8 Slightly increase engine speed 9 Prepare the parking brake for releasing 10 Release the clutch pedal up to point where the tractor starts to move and simultaneously with engine speed increasin...

Page 60: ...e moved only if the tractor is in rest GEAR CHANGE Gears are changed using the main change lever A Standard type of the tractor Gears and drive direction are changed using the change lever B The tract...

Page 61: ...aneously increase engine speed Note For increasing of service life of synchronizers it is possible to apply so called double clutching when shifting from lower gears to higher gears SHIFTING FROM HIGH...

Page 62: ...iving leading to engine stopping in consequence of overloading DRIVING DOWNHILL Driving downhill without shifted speed gear is forbidden If driving down a longer hill shift so low gear the sharper one...

Page 63: ...he dashboard a Front driving axle disengaged b Front driving axle engaged At the stopped tractor the front driving axle is engaged at stopped tractor braked tractor stopped engine key switch in 0 posi...

Page 64: ...brakes of trailers semi trailers is performed in such manner that the brake effect of both vehicles is synchronised When braking with one brake pedal the air brakes are not in function At pressure dr...

Page 65: ...ved for the stated tractor model is maximum 30 km h 1 Maximum permitted speed of the set is stated as the maximum permitted speed of the slower vehicle of this set DOUBLE HOSE BRAKES Operating pressur...

Page 66: ...ake pedal pressure on the coupling head should be 12 15 MPa The trailer brake valve prefers the brake function to the hydraulic function In the event of shocks when you press down the brake pedal you...

Page 67: ...ng stopping device and keep it in pulled position until the engine stops push the control back 4 After engine stopping is possible to turn the switch key into 0 position Note At stopped engine the fro...

Page 68: ...ngine speed the signalling lamp can blink and if then the signalling lamp after starting or increasing of speed is off it does not represent a failure The system is in order IMPORTANT WARNINGS In case...

Page 69: ...68 NOTE...

Page 70: ...69 RUNNING IN THE TRACTOR Page General principles for running in a new tractor in the course of first 100 operating hours 70 In the course of first 100 operating hours 70 From 100 operating hours 71...

Page 71: ...vel of oil in the engine increased consumption of oil within this period is normal checks screwed joints in particular supporting parts of the tractor remedy immediately all found faults this prevents...

Page 72: ...you can work with the tractor without any limitation Operating values of engines of tractors Recommended oper ating speed 1400 2300 min 1 Idle run 800 25 min 1 Operating oil pres sure 0 2 0 5 MPa Oil...

Page 73: ...72 NOTE...

Page 74: ...of the multi level hitch CBM 74 Automatic hitch of the multi level hitch device CBM 75 Modular system of hitches for trailers and semi trailers 75 Bracket Module of pivoted pull bar 75 Pivoted pull ba...

Page 75: ...g of double axle of light single axle trailers The guide hitch is height adjustable When working with farming mechanisms it is necessary to adjust height of the hitch or dismount it HEIGHT ADJUSTMENT...

Page 76: ...ways necessary to check whether the warning indicator 3 is retracted as shown on fig B MODULAR SYSTEM OF HITCHES FOR TRAILERS AND SEMI TRAILERS Types of modules Fig B Pivoted pull bar bracket Fig C Pi...

Page 77: ...he pin 1 BRACKET MODULE WITH BALL 80 The bracket with 80 is used only for coupling of trailers with a coupling device designed for balls 80 Fig A Unlocking of the hitch Moving of the lever 1 in direct...

Page 78: ...uit lever Move the control lever backwards The lever is located on the left side of the driver s seat Lower the hitch using the inner hydraulic circuit lever and discon nect the trailer pole eye HITCH...

Page 79: ...e tractor and pneumatic or hydraulic brakes of the trailer In case of coupling with a semi trailer the static loading of the rear axle of the tractor may not exceed the maximum permitted val ue HOOK O...

Page 80: ...atic loading Diameter of hitch pin 2 000kg 31mm 2 000kg 38mm Hitch class D2 Hitch class C 2 000 kg 43mm 1 500 kg 28mm Maximum weight of a coupled braked trailer or semi trailer shall not exceed the va...

Page 81: ...hitch Hitch type Permitted vertical static loading Diameter of the pin ball of the hitch 736kg 31mm 3 000kg 80mm fixed pin 2 000kg 44 5mm 3 000kg 47mm 1 200kg 32mm Maximum weight of a coupled braked t...

Page 82: ...age Operation with PTO 82 Hand control lever of PTO shaft clutch 82 Hand control lever of PTO shaft clutch with pneumatic control 83 Changable pto end pieces 83 Change of depending and independent rot...

Page 83: ...pped and output shaft disengaged 5 Perform any repairs or cleaning of parts of the coupled mechanisms driven by the output shaft only when the engine is stopped output shaft disengaged and lever of sh...

Page 84: ...e of min 500 kPa it is possible by depressing of the clutch pedal to disengage the PTO clutch simultane ously with the travel clutch CHANGABLE PTO END PIECES If equipped with reversation or creeper th...

Page 85: ...ations number and direction of the rotations depend on the gear and position of the reversal lever CHANGE LEVER FOR THE OUTPUT SHAFT ROTATIONS 540 AND 1000 RPM a 540 rpm 1 n neutral b 1000 rpm 1 The t...

Page 86: ...tput shaft Zuidberg can be engaged and disengaged using a switch on the dashboard Activation of the switch is indicated by the illuminated symbol on the switch The switch is fitted with a mechanical l...

Page 87: ...TER INERTIAL MASSES CRUSHERS ROTARY HARROW REAPERS ETC The propeller shaft for drive of such machines shall be equipped with a so called free engine clutch that provides disconnection of the transfer...

Page 88: ...itch 93 Mixed regulation of lifting the rear three point hitch 94 Exterior rear hydraulic arms controls 95 Outer hydraulic circuit 95 Outer hydraulic circuit controls 96 Locking control levers 97 Diff...

Page 89: ...rce of pressure oil Oil is taken from reservoir shared by gearbox and transmission Hydraulic pump cannot be switched off If the engine is working the pump is on The amount supplied is 50 liters per mi...

Page 90: ...he lifting of the rear three point hitch Position regulation img 1 the tool connected to the rear three point hitch is automatically kept in the same height position with regard to the tractor Mixed r...

Page 91: ...op FREE FLOATING POSITION Free floating position makes it possible to work with tools with a support wheel In this position the arms of the rear three point hitch are loose Move lever 2 to the front p...

Page 92: ...f the arms of the rear three point hitch turning it in a direction increases the speed If the knob is turned in b direction to its stop point the arms of the rear three point hitch cannot be lowered H...

Page 93: ...t tools which are connected to the rear three point hitch always use position regulation To raise tools into transport position turn the three point hitch lowering speed control knob 3 in the directio...

Page 94: ...to the adjustable stop 5 Move lever 1 to g position accelerate the tractor and move lever 1 in the direction shown by the arrow to set the depth of tilling in g position depth is the lowest Once the d...

Page 95: ...resistance Set the depth of tilling by lever 1 as described in Power regulation of the lifting of the rear three point hitch Then start moving lever 2 in the direction shown by the arrow until the arm...

Page 96: ...n shown by the arrows moving the lever is restricted with a link By repeating this procedure hydraulic arms are lowered in small steps Raising hydraulic arms img C Move lever 3 in the direction shown...

Page 97: ...the following combinations of control levers and quick couplers can be supplied lever a quick couplers 1 and 2 levers a and b quick couplers 1 2 3 and 4 levers a b and c quick couplers 1 2 3 4 5 and...

Page 98: ...and turn it to a stop point in the direction shown by the arrow To lock them again move the levers to neutral N position and turn the lock control in the opposite direction than shown by the arrow to...

Page 99: ...ver a is locked in this position In case pressure exceeds 16 5 MPa when connected to quick coupler 1 lever a automatically returns to N position kick out function 2 Pressure in quick coupler 2 Quick c...

Page 100: ...t is necessary to hold lever b in this position when released lever b automatically returns to N position In addition quick coupler 3 is equipped with a one way valve convenient for connecting a tool...

Page 101: ...ed with the drain It is necessary to hold lever c in this position when released lever c automatically returns to N position In addition quick coupler 5 is equipped with a one way valve convenient for...

Page 102: ...l in the hydraulic appliance connected is blocked Lever a is locked in this position 1 Pressure in quick coupler 1 Quick coupler 2 is connected with the drain 2 Pressure in quick coupler 2 Quick coupl...

Page 103: ...machine s hydraulic circuit refill the oil missing Working area in flat terrain Max amount of oil taken 20 liters Gearbox filling standard filling Working area in a slope Max amount of oil taken 13 l...

Page 104: ...lled Check the reservoir regularly if it is full empty it ecologically CONNECTING AND DISCONNECTING QUICK COUPLERS When connecting or disconnecting quick couplers be careful about leakage oil which re...

Page 105: ...k out function from overload This function stops the hydraulic engine if pressure in the filling arm exceeds 17 MPa Connecting reverse rotary hydraulic engine Due to its function reverse rotary hydrau...

Page 106: ...he bracket 108 Lower pull bars with extensible terminals 109 Lower pull bars with hooks CBM 109 Blocking of lower linkages with cbm hooks 109 Front three point hitch 110 Adjustment of lifting speed of...

Page 107: ...alls of lower pull rods acc to ISO 28mm of the upper pull rod hole 25mm 1 Upper pull rod 2 Left lifting pull rod 3 Right lifting pull rod 4 Limiting pull rods 5 Lower pull rods G452 SAFETY PRINCIPLES...

Page 108: ...POSITION OF LOWER HYDRAULIC PULL RODS Fixed position of lower hydraulic pull rods see fig A The pin head 1 and washer 2 are mounted horizontally Free position of lower hydraulic pull rods see fig B Th...

Page 109: ...ull rod to the hole d to prevent overloading of the lifting hydraulics kinematic syst m or fall of the hitched mechanism UPPER PULL ROD When extending the upper pull rod it is necessary to pay attenti...

Page 110: ...The lower 3 and upper 4 pull bars of the hitch are provided with hooks CBM First the implement shall be completed with hitch balls CBM 1 and adjust the distance between lower pull bars of the hitch 3...

Page 111: ...recommended even in case that there is not coupled any mechanism to the three point hitch ADJUSTMENT OF LIFTING SPEED OF THE FRONT THREE POINT HITCH Before commencement of work with the implement att...

Page 112: ...not to be used If the tractor is equipped with front three point hitch use lever b to control it When the front three point hitch is used quick couplers cannot be connected as they are pressured toget...

Page 113: ...hree point hitch B Transport position of the front three point hitch Change of position of the pull bars of the front three point hitch 1 Unlock and remove the pin 1 from the hole 2 Lift the arm from...

Page 114: ...114 Change of the front wheel tread at front driving axle 115 Setting the stops at front driving axle 116 Front wheel toe in 117 Setting the wheel toe in at tractors without front driving axle 118 Se...

Page 115: ...S First of all fix the tractor against movement lift the axle by lifting jack and support it Thread out axle knee nuts and remove the screws 1 Loosen the lock nuts of ball joints 2 and ball joint head...

Page 116: ...nuts connecting the disc with the rim and remove the screws Make change of tread by setting the rim into required position Reassemble the screws with washers and secure with nuts Tighten the nuts by t...

Page 117: ...front wheel tread of the driving front axle according to the mentioned tables after loosening the nut 2 and treading out or in the screw 1 at value A Tire 11 2 24 12 4 24 13 6R24 Treads A mm A mm A m...

Page 118: ...xle 2 to 6 mm with driving axle 0 to 4 mm Toe in S is determined by the difference of measured values S b a Before toe in checking it is necessary to check and even tually adjust the play of front whe...

Page 119: ...stance between rims Mark the measuring point Drive the tractor so that the marked points would be in the rear in horizontal plane of wheel axes turning by 180 and again measure the distance between th...

Page 120: ...nuts of the heads of ball joints 2 of the connecting steering rods at the hydraulic cylinder By turning the rod of the ball joint 3 adjust the toe in Execute the adjusting symmetrically at the both b...

Page 121: ...abled Before lifting don t forget to secure the tractor against movement by blocking the front wheels After tread changing tighten all screws connecting the disc with the rim by torque 200 220 Nm and...

Page 122: ...anufacturer Page Weights in front of the bonnet mask 122 Weights of the front three point hitch 122 Weights of rear wheels 122 Valve for filling of tyres with a fluid 123 Chocking of front wheels 123...

Page 123: ...66 466 WEIGHTS OF THE FRONT THREE POINT HITCH Weights of the front three point hitch Combination of weights pcs Weights kg 10 10x28 280 WEIGHTS OF REAR WHEELS Combination of weights pcs Weights kg 2...

Page 124: ...or water solution may only be used for filling tyres if you have purchases additional tubes Caution the tractor is equipped with tubeless tyres by the manufacturer Filling of tubes of the front wheel...

Page 125: ...on a protective cap onto the valve 9 Fill up the other tyre in the same way PROCEDURE OF DISCHARGE OF A FLUID FROM TYRES 1 Lift the tractor to relieve the tyre and turn the tyre to position the tyre...

Page 126: ...1 13 18 50 57 45 13 9 0 23 1 18 25 50 59 45 15 4 0 25 1 21 30 50 61 Preparation of solution 1 Anhydrous lime CaCl2 shall be added to water never inversely 2 The fluid is not dangerous however handle...

Page 127: ...126 NOTE...

Page 128: ...manipu lation with the battery to avoid any con tact of electrolyte with skin or clothing Page Essential service information 128 Battery 129 Maintenance of the battery 129 Alternator 130 Maintenance...

Page 129: ...rcuit disconnect the battery using the disconnector from the frame of the tractor pole This prevents any accidental short circuit on the terminals With any manipulation or repair of the starter it is...

Page 130: ...n on the case Refill the battery with distilled water only 1 Read carefully the instructions delivered with the battery before you handle with it 2 Protect your eyes with goggles or face shield when h...

Page 131: ...F THE ALTERNATOR During cleaning and washing of the tractor protect the alternator against water or diesel oil Alternator shall not be disconnected from the battery during run of the engine Alternator...

Page 132: ...is accessible after removal of the left cover of the steering bracket The blade type fuses 1 shall be re placed for new ones having the same rating In case of repeated blowing seek an authorised repai...

Page 133: ...ed lights fog headlamp with a control 8 7 5A Left dipped lights lights control in a grill roof of tractor 9 15A Working lights in bonnet grill 10 3A Front PTO shaft 1A 15A Diesel particle filter 1B 15...

Page 134: ...of the tractor symmetry I Distance of the testing wall from the headlamp 5m h Height of the headlamp centre above the road surface h Headlamp inclination 3 5 of the testing wall distance 17 5cm Elevat...

Page 135: ...be more than 30m from the front outline of the tractor In horizontal direction the headlight beams shall be parallel with the longitudinal axis of symmetry of the tractor Carry out checks of adjustme...

Page 136: ...A 15s Marker lights R5W 12V 5W BA 15s 4 Working and ploughing headlamps 12V 65W PGJ19 5 5 Rear combined lights Tail and stop lamps 12V 5 21W BAY 15d Direction indicators 12V 21W BA 15s 6 Registration...

Page 137: ...136 NOTE...

Page 138: ...le filter 142 Oils for zetor engine 142 Oils for front output shaft 142 Oils for tractor transmission gearing 143 Oils for front drive axle 144 Oil for hydrostatic steering for tractors 144 Plastic lu...

Page 139: ...tor lamp Check of charge function indicator lamp Check of steering function indicator lamp Check of steering circuit function and impermeability Check of tractor brakes function and efficiency Check o...

Page 140: ...ressure system impermeability and function Check of driver s seat function lubrication of movable parts with grease OPERATIONS CARRIED OUT OUTSIDE THE INTERVAL OF 500 HOURS OF WORK In a new tractor or...

Page 141: ...ridge After every 1000 Mth or 2 years Replacement of coolant After every 2 years Replacement of brake fluid After every 2 years Replacement of oil in gearbox and axle drive o 1500 Replacement of oil i...

Page 142: ...et reducers 2x0 6 Oil for front driving axle planet reducers equipped with brakes 2x1 7 Oil for portal 2x1 9 Oil for gearbox and axle drive 59 Oil for front output shaft gearbox 2 7 Fuel 124 150 In tr...

Page 143: ...Oil marking Viscosity class SAE Performance class API MOGUL DIESEL L SAPS 10W 40 10W 40 API CJ 4 SM OILS FOR FRONT OUTPUT SHAFT Producer Oil marking BP Autran DX III Fluid 9 Shell Donax TX Esso ATF E...

Page 144: ...Mogul Traktol UTTO EKO 80W GL 4 Esso Torque Fluid 62 80W GL 4 Aral EP 80 80W GL 4 Fluid HGS 80W GL 4 Super Traktoral 10W 30 GL 4 MV Austromatic HGN 80W GL 4 Gear Oil EC 4 80W 85W GL 4 Austrotrac 10W...

Page 145: ...ar Oil LS 85W 90 GL 5 Shell Spirax AX 80W 90 GL 5 MOL Hykomol K 80W 90 80W 90 GL 5 ORLEN OIL Platinum Gear 80W 90 80W 90 GL 5 OIL FOR HYDROSTATIC STEERING FOR TRACTORS Producer Oil marking Classificat...

Page 146: ...Premium T 4 EP2 FLUIDS FOR TRACTOR HYDRAULIC BRAKES Type Classification Synthol 205 PND 31 656 80 ISO 4925 SAE J 1703 Fuchs MAINTAIN DOT 4 SAE J 1703 Brake Fluid DOT 4 ISO 4925 SAE J 1703 Shell Donax...

Page 147: ...f the engine cooling system NOTE 1 It is forbidden to charge the tractor cooling system with water without antifreeze 2 The coolant should be changed after two years of operation Fluids FRIDEX STABIL...

Page 148: ...147 TRACTOR MAINTENANCE TRACTOR LUBRICATION CHART FRONT DRIVING AXLE Pos No Name Number of lubr points 1 Kingpins 4 2 Central pin 2 3 Connecting shaft coupling 2...

Page 149: ...148 TRACTOR MAINTENANCE FRONT NON DRIVING AXLE Pos No Name Number of lubr points 1 Kingpins 2 2 Central pin 2 SUSPENSION FOR SINGLE AXLE TRAILER Pos No Name Number of lubr points 1 Hook pin bearings 2...

Page 150: ...149 TRACTOR MAINTENANCE THREE POINT SUSPENSION Pos No Name Number of lubr points 1 Pins of hydraulic auxiliary cylinders 2 2 Lifting linkages 2...

Page 151: ...NANCE FRONT THREE POINT SUSPENSION Pos No Name Number of lubr points 1 Pins of cylinders of front three point suspension 4 SUSPENSION MOUTH FOR TRAILER Pos No Name Number of lubr points 1 Suspension m...

Page 152: ...151 TRACTOR MAINTENANCE UPPER LINKAGE BRACKET Pos No Name Number of lubr points 1 Pins of upper linkage bracket 2...

Page 153: ...152 TRACTOR MAINTENANCE PIN OF COUPLING SWITCHING OFF Pos No Name Number of lubr points 1 Pin of coupling switching off 2...

Page 154: ...apply to the following distribution of the tractor work ploughing and ground preparation for sowing 15 25 planting and sowing 10 15 harvesting 10 20 agricultural transport 40 65 If the tractor works...

Page 155: ...154 NOTE...

Page 156: ...n of indicator of clogging 159 Check of oil level in hydrostatic steering tank 162 Replacement of oil and hydro static steering filtration cartridge 162 Bleeding of hydrostatic steering hydraulic circ...

Page 157: ...nt mask CHECK OF ENGINE OIL LEVEL Check oil level every day before start of operation on the tractor standing on a horizontal surface The oil gauge rod 1 and filling hole 2 are located on the right si...

Page 158: ...ner by hand After seating of the sealing onto sealing of the block tighten the cleaner by additional 3 4 to 1 1 4 turn Check tightness after start of the engine POURING OF OIL INTO ENGINE Pour prescri...

Page 159: ...the body 6 Bleed the fuel system BLEEDING OF FUEL SYSTEM Before bleeding put a suitable container under the engine to catch any fuel leakingfrom the cleaner and injection pump 1 Pressurise the fuel sy...

Page 160: ...F INDICATOR OF CLOGGING Degree of clogging of the air filter is indi cated by position of the slider 1 in the indicator window In case that the slider 1 reached the red field marked service 2 maintena...

Page 161: ...main cartridge is damaged no dust may be on the inner surface of the cartridge carry out regeneration by purging using compressed air from the inner side of the cartridge This cleaning procedure may...

Page 162: ...der During this operation pay attention to cleanness of contact surfaces cartridges may not be deformed and may not vibrate after installation perfect tightness of the whole cleaner shall be ensured a...

Page 163: ...ottom 3 Drain oil 4 Screw out the tank lid nut 5 Remove hydrostatic steering tank lid 6 Replace the filtration cartridge 7 Reinstall the tank lid 8 Lok its position by the nut 9 Screw in the drain scr...

Page 164: ...At maximum speed of the engine turn the steering wheel alternately 3 times slowly and quickly up to the limiting stops of the wheels 5 Stop the engine 6 After completion of bleeding check and refill...

Page 165: ...rminals and from the surface damaged jacket by rubbing against metal frame damaged outer braid of low pressure hoses In case of a failure of the pump or if the engine is in standstill steering ability...

Page 166: ...fluid from the block of the engine D The drain cock is ac cessible after removal of the right part of the bonnet 4 After drainage of cooling fluid close the screw and cock let the heating circuit cock...

Page 167: ...in plug of the gear mechanism 2 Oil drain plug from the outlet for the front driving axle 3 Brake chamber inspection screw 4 Plug for drainage of oil from the axle drive case 5 Drain plugs of the left...

Page 168: ...and remove the filter 5 To place a new filter proceed contrariwise Put the oil which has flown out back to gearbox this holds if it is necessary to change the filter outside the period recommended fo...

Page 169: ...hose is installed instead of the inspection and fill ing plug on the front output shaft with standard direction of rotation Carry out checks after removal of the hollow screw After screwing out the in...

Page 170: ...the re ducer as illustrated 1 Check of oil level the hole is in the reducer horizontal axis after screw ing off the inspection screw the oil level shall reach the lower edge of the inspection hole 2 F...

Page 171: ...e common filters The filter should be located with the white surface on the grid The filter is used only when spraying pesticides after the work the paper filter should be reinstalled because the carb...

Page 172: ...duct filtration layer first 4 Check proper sealing of the filter 5 Fix the filter DRAINAGE OF CONDENSATE FROM AIR ACCUMULATOR Drain condensate by pulling the ring to deflect the bleeding valve The va...

Page 173: ...of the engine radiator Clogged A C condenser reduces effec tiveness of cooling of the A C system as well as cooling of the engine Open the bonnet screw off the nut 1 and slide the radiator to the sid...

Page 174: ...he pressure regulator or remove the rubber cap and screw in a hose for inflation of tyres instead Screw in the hose up to the end of its thread to squeeze the backflow valve In case that there is maxi...

Page 175: ...174 MAINTENANCE INSTRUCTIONS FH12N056 DIESEL PARTICLE FILTER MAINTENANCE Leave the maintenance of diesel particle filter to an authorized service...

Page 176: ...s of trailer 180 Check and adjustment of service and parking brakes 181 Service brake adjustment 181 Parking brake adjustment 182 Adjustment of free travel of brake pedals 182 Adjustment of free trave...

Page 177: ...the belt tension to prescribed value after loosening of the alternator fixing screws 1 2 TENSIONING OF AIR CONDITIONING COMPRESSOR BELT At correct tensioning of the belt belt deflection must be 7 5 m...

Page 178: ...brake pedals During bleeding observe brake fluid level in the equalizing tank to avoid suction of air into the system After each two years it is necessary to replace brake fluid in the entire brake ci...

Page 179: ...Slide hoses on the screws and put the other hose ends at the bottom of a transparent tank 3 partially filled with brake fluid Place the tank minimum 300 mm above the vent screws The screws must be per...

Page 180: ...om of a transparent tank 3 partially filled with brake fluid The vent screw must be permanently under pressure to avoid aerating of the brake system through the screw threads Place the tank minimum 30...

Page 181: ...de a hose on the screw and put the hose other end at the bottom of a transparent tank 3 partially filled with brake fluid Place the tank minimally 300 mm above the vent screw The vent screw must be pe...

Page 182: ...ossible Adjusting operations depend on one another SERVICE BRAKE ADJUSTMENT Secure the tractor against movement Lift the tractor rear wheels Loosen the nuts 2 nuts 6 and nuts 8 Loosen the screw 7 Let...

Page 183: ...ever 4 the parking brake lever could be without play Rise and lower the parking brake lever 1 several times You will eliminate possible mutual plays among the parts by this way Check adjustment of the...

Page 184: ...mm Subsequently the piston rod is fixed with the nut 3 to piston rod eye Check eventual deformation of dust cap after adjustment in case of deformation correct it by hand BLEEDING OF HYDRAULIC CLUTCH...

Page 185: ...hat the play between the bearing 11 and the clutch levers 12 might be 4 mm at the same time it must not decrease under 2 5 mm During adjusting hold the Bowden cable bolt 6 in the adjusting nut 3 so th...

Page 186: ...NICAL CONNECTION 1 Lever 2 Bowden cable 3 Adjusting nut 4 Adjusting screw 5 Pin 6 Bowden cable bolt 7 Two arm lever 8 Pin 9 Shaft with lever 10 Electric switch 11 Bearing 12 Release levers of travel c...

Page 187: ...part of the Bowden cable 2 5 After adjusting secure the adjusting nut 3 with the adjusting screw 4 Check that seating surface of the adjusting nut 3 is seated at upper surface of the pin 5 6 Check the...

Page 188: ...maximum 0 15 mm Depress the clutch pedal approx 5 times up to the stop after assembly of the engine with the transmission C772 PLAY ADJUSTMENT OF FRONT WHEEL ROLLER BEARINGS AT TRACTOR WITHOUT FRONT...

Page 189: ...ks 5 By repeated lowering and lifting of the hydraulic arms to their transport position verify free run of the engine at idle speed the safety valve of the hydraulic pump shall not be activated 6 Then...

Page 190: ...e track Press the A and B buttons simultaneously Keep the buttons pressed for 7 sec There will be an ac oustic signal and in c n t inscription starts flashing on the display Release both buttons A and...

Page 191: ...190 NOTE...

Page 192: ...steeringability 196 Loading capacity of front tires 197 Loading capacity of rear tires 198 Change of load capacity of front tires 199 Change of load capacity of rear tires 199 Permitted combinations...

Page 193: ...rs 1910 1910 Height up to muffler top 2622 2684 2671 2692 According to applied tires Height up to cab top 2580 2633 2600 2667 According to applied tires Ground clearance under front axle housing 470 5...

Page 194: ...1 2 200 Order of injection 1 3 4 2 Compression ratio 17 Max override speed min 1 2 460 Idle speed min 1 800 25 Net power at nominal speed measured acc to EC24 kW 56 64 71 Specific fuel consumption at...

Page 195: ...PECIFICATIONS OF ENGINES OF TRACTORS PROXIMA TIER III B Type of engine 1106 1206 1006 Valve gear OHV Angle of injections advance 11 Valve play of cold engine inlet valve exhaust valve valve bridge cle...

Page 196: ...h regard to tires is given in chart Loading capacity of front tires MAX PERMITTED LOADING OF THE FRONT AXLE TRACTORS WITH FRONT DRIVE KG Wheel track mm Travel speed km h 1 1 525 1 610 1 620 1 680 1 69...

Page 197: ...5 000 5 000 4 500 4 300 The load is valid with regard to axle The allowed load with regard to tires is given in chart Loading capacity of rear tires MAX ALLOWED WEIGHT OF SET TRACTOR HITCHED IMPLEMENT...

Page 198: ...1300 2600 200 1450 2900 180 1700 3400 180 12 4R24 1000 2000 100 1300 2600 140 1450 2900 130 1700 3400 120 12 4 28 10 PR 1000 2000 170 1300 2600 180 1450 2900 160 1700 3400 160 13 6R24 1000 2000 90 13...

Page 199: ...4000 80 480 70R30 1700 3400 90 2000 4000 100 2000 4000 80 2000 4000 80 18 4 30 1700 3400 120 2000 4000 100 2000 4000 80 2000 4000 80 18 4R30 1700 3400 80 2000 4000 100 2000 4000 80 2000 4000 80 16 9 3...

Page 200: ...ED COMBINATIONS OF WHEELS FOR TRACTORS Front wheels Rear wheels Proxima 80 90 100 Proxima 80 90 100 Tyre dimensions Equivalent Tyre dimensions Equivalent Tyre dimensions Equivalent 11 2 24 11 2R24 16...

Page 201: ...2 outer cylinders cylinder 63mm in diameter kN cylinder 75mm in diameter kN 27 38 Lift capacity at the end of the lower drawbars of the front three point hitch during the entire lift while using up t...

Page 202: ...90 8 96 9 27 9 58 3 590 96 11 26 11 78 12 13 12 22 12 57 12 66 13 10 13 54 4 935 05 17 81 18 64 19 20 19 34 19 90 20 04 20 73 21 43 5 1344 44 25 61 26 81 27 61 27 81 28 61 28 81 29 81 30 81 1L 293 43...

Page 203: ...69 52 11 18 11 56 3 590 96 13 58 14 21 14 64 14 74 15 17 49 20 15 80 16 33 4 935 05 21 48 22 49 23 16 23 33 24 00 31 09 25 01 25 84 5 1344 44 30 89 32 33 33 30 33 54 34 51 21 63 35 95 37 16 1L 293 43...

Page 204: ...53 1 54 1 58 1 59 1 65 1 70 3L 418 20 2 02 2 11 2 18 2 19 2 25 2 27 2 35 2 43 4L 590 96 2 85 2 99 3 07 3 10 3 19 3 21 3 32 3 43 5L 935 05 4 51 4 72 4 87 4 90 5 04 5 08 5 25 5 43 6L 1344 44 6 49 6 79...

Page 205: ...84 1 85 1 91 1 92 1 99 2 06 3L 418 20 2 43 2 55 2 62 2 64 2 72 2 74 2 83 2 93 4L 590 96 3 44 3 60 3 71 3 74 3 84 3 87 4 00 4 14 5L 935 05 5 44 5 70 5 87 5 91 6 08 6 12 6 34 6 55 6L 1344 44 7 83 8 19...

Page 206: ...2 99 3 07 3 10 3 19 3 21 3 32 3 43 4L 935 05 4 51 4 72 4 87 4 90 5 04 5 08 5 25 5 43 5L 1344 44 6 49 6 79 7 00 7 05 7 25 7 30 7 55 7 81 1S 31 64 0 60 0 63 0 65 0 65 0 67 0 68 0 70 0 72 2S 45 09 0 86 0...

Page 207: ...44 3 60 3 71 3 74 3 84 3 87 4 00 4 14 4L 935 05 5 44 5 70 5 87 5 91 6 08 6 12 6 34 6 55 5L 1344 44 7 83 8 19 8 44 8 50 8 74 8 80 9 11 9 42 1S 31 64 0 73 0 76 0 78 0 79 0 81 0 82 0 85 0 87 2S 45 09 1 0...

Page 208: ...speed 540 540 1994 596 2200 540 E 540 1519 782 2200 1 000 1000 2050 1073 2200 Tractors equipped with reversation or creeper REAR INDEPENDENT PTO SHAFT ROTATION mark rotation shaft rotation engine rot...

Page 209: ...208 MAIN TECHNICAL PARAMETERS FRONT PTO SHAFT Sense of rotation PTO shaft speed engine speed PTO shaft speed engine speed right 1000 1818 1210 2200 left 1000 1870 1176 2200...

Page 210: ...13 6R24 Wheel tread rear 1500 mm Tire size rear 16 9R34 Left Right without engaged front driving axle 11150 mm 11100 mm without engaged front driving axle with inner rear wheel braked 9360 mm 9110 mm...

Page 211: ...210 NOTE...

Page 212: ...dule of pivoted pull bar 69 Bracket Module of pivoted pull bar with fixed pin 70 Bracket module with ball 80 70 C Calibration of travel speed of digital dashboard 181 Cleaning of heating system filter...

Page 213: ...ng system 138 Fluids for tractor hydraulic brakes 137 Forces 194 Free floating position 84 From 100 operating hours 65 Front driving axle 139 Front hook 68 Front non driving axle 140 Front output shaf...

Page 214: ...rear PTO shaft rotation 201 Inflation of tyres 165 Instructions for installation of the carbon filter 163 K Key in 0 position 40 Key in I position 40 Key in II position 41 J Laying by the tractor 165...

Page 215: ...eat 21 Pedals and levers 42 Permitted combinations of wheels for tractors 193 Pin of coupling switching off 144 Pivoted pull bar 69 Plastic lubricant for tractor 137 Play adjustment of front wheel rol...

Page 216: ...37 Switching on the front output shaft zuidberg 46 T Technical data of engines of tractors Proxima TIER II 185 Technical maintenance of tractors after overhaul of units 145 Technical specifications of...

Page 217: ...6 INDEX Weights of rear wheels 116 Weights of the front three point hitch 116 Wheel tread change 107 Working and transport positions of the front three point hitch 106 Working pressure of air brakes 1...

Page 218: ...217 NOTE...

Page 219: ...218 Operator s manual Proxima 80 Proxima 60 Proxima 100 Edition 3 100 2012 Publication No 22 22 12 670 ZETOR TRACTORS a s Department of Technical Documentation Trnkova 111 632 00...

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