Zetor CRYSTAL 150 Operator'S Manual Download

Page: 116 / 182

Description of signals of EHR-B electro-hydraulic system errors

Have EHR-B errors repaired by a specialized workshop.

Flashing

combination of the

diagnostic LED (7).

Error category Error description

Long
pause

No.
of

flashes

Short
pause

No.
of

flashes

Serious error

Error with internal safety shutdown of the

electro-hydraulic system - the electro-

hydraulic system is out of operation - the

work with the tractor must be stopped

Moderately
serious error

Error with internal safety shutdown of the

electro-hydraulic system - the electro-
hydraulic system is out of operation

Minor error

The electro-hydraulic system works with

a limitation resulting from the error type

ELECTRO-HYDRAULIC SYSTEM

115

Summary of Contents for CRYSTAL 150

Page 1: ...150 160 Tractor is Zetor Since 1946 OPERATOR S MANUAL CRYSTAL 1 2015 ...

Page 2: ...d a lot of new information and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work If you observe the rules of tractor operation and maintenance and driving safety your new tractor will become your reliable and long term friend The manufacturer of the tractor wishes you thousands of hours of satisfactory work ZETOR Brno The technical specifications...

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Page 4: ...3 Cab filtration 23 Hitches 23 After work with front implements and in case of cooler clogging 23 Tyres and wheels 24 Short functional test 24 Acquaintance with the tractor 25 Safety cabin 25 Opening the door from the outside 25 Opening the door from the inside 25 Rear window 26 Side window 26 Hinged lid 26 Adjustable screen and cover of the swing lid 26 Shelf 27 Rear view mirrors 27 Internal ligh...

Page 5: ...anel buttons 44 Display description 45 Change of the look of display 45 Display change of display 45 Display resetting data 49 Display manual brake 50 Display indicator of service inspection intervals 50 Exceeding the service interval 50 Zeroing reset of the indicator of service inspection intervals 51 Error signalling 51 Display error messages 52 Description of the display of error messages 52 Sy...

Page 6: ...s 72 The way of controlling the travel clutch by 72 The differences in ways of controlling the travel clutch by 72 Interrupted sound signal 73 Dead start of the tractor 73 Dead start of tractor in regular operation automatic dead start function 73 Dead start by means of automatic dead start function 73 Dead start of tractor in regular operation clutch pedal 73 Dead start using the clutch pedal 74 ...

Page 7: ...ing connection of joint shaft of an aggregated machine to the tractor 97 Selection switch of rear PTO clutch revolutions P T O 97 Replaceable end points of rear PTO shaft 98 Rear PTO switch 98 Engaging rear PTO shaft Independent revolutions 99 Engagement of rear PTO shaft dependent revolutions 99 Automatic disengagement of PTO clutch 100 Setting automatic disengagement of PTO shaft clutch display ...

Page 8: ...Driving with agricultural machines attached to the front three point hitch 121 Wheel track change 123 Front wheels track of front drive axle in tractors equipped with non removable discs 123 Toe in of the wheels of the front driving axle 123 Adjustment of toe in of the wheels of the front driving axle 124 Rear wheels wheel track 125 Ballast weights 127 Rear wheel weights 127 Bottom weights 127 Fro...

Page 9: ...ance instructions 152 Recovery of the mainair cleaner element 152 Replacing the safety element of the air cleaner 152 Reassembly of the air cleaner elements 152 Bleeding the hydraulic circuit of the hydrostatic steering 153 Replacing the hydrostatic steering hoses 153 Replacing coolant 153 Checking the oil in gearbox 154 Check and replacement of oil in gear box 154 Draining and checking holes 154 ...

Page 10: ... Permitted maximum weight of set tractor mounted machine kg 168 Manoeuvrability condition 168 Front tires steerability 169 Change of the load bearing capacity of the front tyres 169 Bearing capacity of rear tires 170 Change of the load capacity of the rear tyres 170 Permitted combinations of wheels for tractors 170 Performance on rear PTO shaft 170 Lifting force of the three point hitch 171 Tensil...

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Page 12: ...mber 4 Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below Tractor type Tractor serial number Engine serial number LOCATION OF SERIAL NUMBERS 11 ...

Page 13: ...The right left front and back indications refer to the driving direction of the tractor C15N002 LOCATION OF SERIAL NUMBERS 12 ...

Page 14: ... possibly sections describing handling of dangerous waste This symbol refers to optional tractor accessories installed by the manufacturer on the customer s request Accessories that are not installed by the manufacturer in the standard way or optionally on the customer s request in the production plant cannot be subject to a claim General safety regulations z The tractor may only be operated by a ...

Page 15: ... the brake pedals must be connected with a latch z Driving downhill without an engaged gear is forbidden z Pay special attention when driving on a slope and muddy sandy icy or uneven ground z Observe the maximum prescribed slope gradient of 12 z Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor or on the rear wheel mudguard z Do not use the ...

Page 16: ...trol z Brake the tractor with parking brake before leaving tractor with running engine z Before leaving the tractor do not forget to secure the tractor by manual brake Engaging a gear does not secure the tractor against rozjetím clutch is disengaged remove the key from the switchbox and lock the cabin With stopped engine only z All work connected with refuelling cleaning lubricating and adjusting ...

Page 17: ...r the end of their service life you must observe relevant provisions of valid acts and implementation directives of these acts of the country where the tractor is used The last seller of the tractor is obliged in accordance with the Waste Act to inform the consumer during the sale of the tractor about the way of collection of some used parts of the tractor This is the case of oil and other operati...

Page 18: ...with high concentrations of salt etc it is always necessary to clean the tractor thoroughly from chemically aggressive substances and neutralize them after the termination of the work according to the manufacturer s instructions Front passenger s seat notification Protection of cab against aerosols ATTENTION Transportation of personnel on front passenger s seat is allowed only with road transporta...

Page 19: ...I and II A category includes all tractors with set level of vibrations owing to similar specifications of construction Results of measurement on testing bench are listed in the following table pursuant to directive 78 764 EEC The value a wS is an adjusted value of effective acceleration balanced according to vibration movement The following table is valid for all type series of Zetor tractors 1 Va...

Page 20: ...turer of front end loader shall apply z The use of front end loader for transporting material at places accessible to the public is forbidden z The use of front end loader for transporting material in places inaccessible to the public is possible only in a limited way In such case instructions in user s manual supplied by the loader manufacturer must be observed z Observe local valid regulations a...

Page 21: ... external cables etc z Loader tractor set needs to be parked on a horizontal and solid base the arms of the lifting device must be set in the lower position You will find more information in user s manual to front end loader Important notification Work always safely and with consideration Zetor tractors used for work in the woods Principles for operating tractors equipped with front end loader Sta...

Page 22: ... oil dip stick check the oil quantity in the engine and then check the connection of the engine lubrication system for leaks Maintain the oil level between the dipstick marks C15N005 Check the connections of the engine cooling system for leaks and the coolant quantity in the expansion tank Replenish the missing quantity up to the upper mark indicated MAX The minimum acceptable cooling liquid level...

Page 23: ...t minimum level C15N007 Check the air system of the brakes for leaks and the efficiency of the tractor brakes with a trailer see the Maintenance instructions chapter the Checking the air systems for leaks section of this Operator s Manual C15N008 Check the hydraulic brakes of the trailer for leaks F13 z Check the tightening of screws and nuts of the steering rods and levers z Check the condition o...

Page 24: ... removing the covering grills in the roof overhang At the customer s request we supply filters with active carbon Don t clean the filter don t flush it with compressed air C15N011 Check the condition of the hitching and attachment systems of the tractor and trailer F18 After work with front implements Check the connections of the external hydraulic circuit of the control of the front three point h...

Page 25: ...ts of the front and rear wheels Never drive with loose wheel bolts C15N013 When the engine is started check whether the signal lamp of the hydrostatic control failure and of the charging signal lamp went out and if the signal lamp of the engine lubrication and signal lamps indicating error messages are off Verify the function and tightness of hydraulic control circuits C15N014 PREVENTIVE DAILY MAI...

Page 26: ...getting on and getting off the tractor Pay increased attention in the area of gear shifting lever and manual throttle lever Safety cabin is equipped with toned glass C15N046 Door can be opened from the outside by pressing a button Left door can be locked F_02_11 1 Lever for opening the door from the inside 2 Lever for opening the door from the inside The door is held by a gas strut with a full ope...

Page 27: ... You can open the door by lifting the latch towards yourself upwards and pushing it into the groove Then the window will be secured in the fixed position F25 It is opened by turning the locking lever of the cover 1 and by pressing the locking lever in the upward direction The swing cover is closed with the opposite procedure By opening of the swing cover the total height of the tractor is increase...

Page 28: ...abin behind the driver s seat F31 Another shelf is placed on the right mudguard FH12N025 Before the drive or starting the work adjust rear view mirrors so that they enable to monitor the whole drive way or working field F_02_12 To be turned on and off by means of a button marked with the arrow F13BN014 ACQUAINTANCE WITH THE TRACTOR 27 ...

Page 29: ...ases by pulling in downward direction it decreases Driver s seat with mechanical suspension Control according to points 1 2 3 4 and 5 Point 2 lever is placed on the right Driver s seat with pneumatic suspension Aggregation opening serves for cabelling or Bowden control of aggregated tools placement Pull to protrude the part of sealing of rear window in upward direction Put the aggregated tool cont...

Page 30: ...controller to adjust the height of the armrest tighten the controller to lock the armrest position 7 The seat vibration absorption setting move the controller up to get the float seat position move the controller to the lower position to lock it 8 The seat height adjustment and seat suspension adjustment according to the weight of the driver push the controller to increase the air pressure in the ...

Page 31: ... information in chapter DRIVING 5 Switch of differential closures more information in chapter DRIVING 6 Switch of the control of the front driving axle more information in chapter DRIVING 7 Switch of the height setting of the tractor front part more information in chapter DRIVING 8 Switch of the setting of the suspension mode of the front driving axle more information in chapter DRIVING 9 Panel of...

Page 32: ...a roof lights on b roof lights off The switch controls the illumination in the grill or in the roof of the cabin of the tractor Use the lights in the roof of the cabin only when tools covering headlights in the grill is attached in front three point hitch A lit symbol on the switch signalizes light on in the roof Headlights can be lit only in the grill of the bonnet F59 a warning lights on b warni...

Page 33: ... 0 a Acoustic horn press the switch in the direction of an axis b Lower beam head lights c Direction lights to the right d Direction lights to the left e Acoustic horn f Lower beam headlights X139 Switchbox is placed on the dashboard see arrow C15N053 The voltage of all the equipment controlled via the key is disconnected The key can be removed S43 ACQUAINTANCE WITH THE TRACTOR 32 ...

Page 34: ... steering wheel both in terms of angle and height Height setting of steering wheel The setting is done by protrusion or retracting the steering wheel after unlocking arrestment by turning a lever 1 in the direction of an arrow After setting the steering wheel lock the lever 1 by tightening in the direction of an arrow Angle setting of steering wheel Setting is done by tilting the steering wheel af...

Page 35: ...r 1 button for disengaging clutch on the head of gear shifting 2 buttons of shifting individual gears of multiplier FH12N037 Reversing speeds can be shifted only by means of reversing lever The scheme is placed on the head of gear shifting lever FH12N038 1 travel clutch pedal 2 foot brake pedals joint by a catch 3 throttle pedal FHD14N083 ACQUAINTANCE WITH THE TRACTOR 34 ...

Page 36: ...ver s seat H Road speeds N Neutral L Reduced speeds F72 The lever 1 is placed on the right side of driver s seat For more information see the chapter on Drive of agricultural machines 1 manual brake lever a unbraked b braked 2 coupling for semi trailer lever a transporting position b bearing hooks folded up tow hook with carrier can be started F74 ACQUAINTANCE WITH THE TRACTOR 35 ...

Page 37: ...control A Disconnect the battery immediately by battery disconnector which is placed on the right side of the tractor with long term standstill repairs or accident a battery connected b battery disconnected FH12N022 The control panel of the heating and of the air conditioning is located on the right side of the lower view of the cabin roof A valve heating controller B fan controller C air conditio...

Page 38: ...hes off F_02_17a a Surrounding outside air is sucked in through filters to cabin sucking the air from cabin is closed b Air is sucked in from the space of the cabin and again blown off to the cabin inner air recirculation for fast adjustment of temperature in the cabin The intake of air from the outside of the cabin is completely locked and there is no surplus pressure in the cabin which would pre...

Page 39: ...f body F_02_18 With engaged inner recirculation of air is the inflow of fresh air closed and there is foul air in the space of the cabin by operator This state can cause the feeling of fatigue and there can also be penetration of dust to the cabin because of the loss of surplus pressure Note Set the control D according to individual requirements on temperature to the position between a and b so th...

Page 40: ... the angle of approx 45 towards the windshield Direct the side outlets 2 under the angle of approx 45 to the cab corners After defrosting of the front windshield direct the side outlets to the side glasses of the doors as necessary and gradually defrost them After defrosting direct the outlets in such a way that the air should not be blown directly to the driver but down to the driver s legs F13BN...

Page 41: ...production is given on the filter If you happen to smell pesticides in the cabin replace the filter immediately and have the sealing of the cabin checked Used filters must be damaged in specialized collection centres When spraying pesticides and using heating filters with active carbon the recirculation control must be in the position of air sucked from the outside and the ventilator control maxim...

Page 42: ...he rear wiper is located on the right column of the cabin The single speed engine of the rear wiper is controlled by the single position switch of the rear wiper C15N050 Windshield washer tank is placed on the rear wall of the cabin from the outside side The washer tank capacity is 2 5 litres In summer the reservoir should be filled with distilled water or mixture for washers Antifreeze mixture fo...

Page 43: ...uide or export pump I of the dosing module all you have to do is to empty and thoroughly clean urea tanks Maintain cleanliness A plastic tank of 300 litres volume is mounted as a standard for all types of tractors Do not step on the fuel tank C15N133 Plug for draining dirt and fuel off the fuel tank is in its bottom H800 The tank for urea is located in the left side of the tractor and is equipped ...

Page 44: ...n lights up with charging failure When the engine is at standstill it must be lit 9 Lubrication signal lamp red With engine running lights up with the oil pressure drop below the critical limit 10 Air cleaner clogging signal lamp yellow Lights up with air filter clogging 11 Urea level signal lamp red orange 12 SCR signal lamp red 13 SCR signal lamp orange 14 Indicator red of a failure in the hydro...

Page 45: ... are achieved 3 Indicator of engine revolutions at which nominal revolutions of the rear PTO at standard revolutions of the rear PTO shaft are achieved E display Instrument panel buttons A Rolling up in the menu button B Rolling down in the menu button C Entry to the menu button confirming items on the menu D LCD backlight inversion button E Reset button hours of operation and km F Change of displ...

Page 46: ...R reversing 5 road and reduced speeds shifting lever position reduced speeds neutral or road speeds 6 main field of display 7 secondary field of display 8 engagement of front axle drive switch 9 engagement of differential locks 10 maintenance interval exceeded C15N027 The change of look of display from display 1 to display 2 can be done by pressing a button A C15N028 By repeated pressing of button...

Page 47: ...ated 2 Rear PTO shaft revolutions when the shaft is switched on 3 Tractor travel speed C15N032 In the main field 1 the total moto hours worked by the tractor are displayed In the secondary field 2 the total moto hours worked by the tractor from the last resetting of the data are displayed C15N033 In the main field 1 the total kilometres worked by the tractor are displayed In the secondary field 2 ...

Page 48: ...f the fuel consumed from the engine start is displayed The entry is automatically cleared after two hours from the engine start In the secondary field 2 the immediate consumption of the fuel is displayed The entry is automatically cleared when the engine is switched off C15N037 In the main field 1 the processed area in hectares is displayed In the secondary field 2 the hourly output i e the averag...

Page 49: ...r minute is displayed In the secondary field 2 the engine load in percentage is displayed C15N040 In the main field 1 the time is displayed In the secondary field 2 the outdoor temperature is displayed C15N095 In the main field 1 the average speed of the tractor is displayed In the secondary field 2 the average consumption of the fuel is displayed The entries are automatically cleared after two ho...

Page 50: ...ge consumption for a certain period you must reset zero the value at the beginning of the measurement The value is updated every 10 s Manual zeroing reset of data Except automatic zeroing of data these entries can be zeroed manually For manual zeroing of data the tractor must be with the engine not started and with the key of the switch box in the position I Select display of the corresponding mai...

Page 51: ...hours of the tractor 1 remaining to the maintenance date is displayed on the display Exceeding the service interval If the tractor is not braked by a manual brake a warning is displayed on a display letter P in a circle and at the same time a sound signal is heard See the chapter Driving operation for more Brake the tractor by a manual brake FH12N039 In case of exceeding the service interval the m...

Page 52: ...ated by switching the corresponding signal lamp acoustic signal and error message in the instrument panel display If the error is indicated the signal lamp still glows even though the display is switched to the next display If the error is not eliminated or the indicated state has not returned to a normal state the corresponding signal lamp glows when the tractor is switched off the key in the swi...

Page 53: ... display of the defect is minimized into the main field All the tractor s functions remain active it can happen that some of the functions is not undepreciated The state is indicated by the signal lamp If this situation occurs finish the work and contact the service centre C Serious defects of the system If a serious defect occurs the display is backlighted in red there is a label STOP The display...

Page 54: ...menu Entry to service menu You will enter the service menu by a longer pressing of A button The selection of items to be done by B and C buttons The selected item is marked by an arrow 1 Exit from service menu By buttons B and C select an item EXIT and press A button C15N096 Service menu 1 Failures history for servicing purposes 2 Machined area 3 Calibration 4 Language selection 5 Exit service men...

Page 55: ...node use buttons A and B to scroll between individuals defects 1 sequence number 2 defect code 3 code of defect specification 4 number of defect repetitions Return to the main screen by pressing button C ENTER Display setting language mutation Enter the service menu Use buttons B and C to select the item LANGUAGE and press button A ENTER By successive pressing of button A ENTER available language ...

Page 56: ...a menu Select the item aggregation width marked with an arrow a by B and C buttons and by pressing the button A shift to the menu aggregation width There are three preset values of aggregation width in aggregation width menu Select the required aggregation width by B and C buttons and confirm by pressing A button Select an item 1 by B and C buttons and press A button for return to machined area a ...

Page 57: ...n Select the item machined area marked with an arrow by B and C buttons By pressing the A button you will enter the machined area menu b Select an item 1 by B and C buttons and in the aggregation width menu select a requested value and return to the machined area b menu Select an item 2 by B and C button and by pressing the button A start recording of machined area and exit service menu From this ...

Page 58: ...ns B and C to select the item calibration indicated with arrow b By pressing button A you enter the calibration menu 1 calibration of travelling clutches 2 calibration of travel speed 3 setting of steering sensors of the front axle 4 service setting 5 setting of hours 6 return to the main screen DASHBOARD 57 ...

Page 59: ... C buttons and move to the speed menu by pressing A button select an item 4 by B and C buttons and by pressing the A button move to the following menu The item 3 serves only for setting the travelling speed in the production plant select an item 5 by B and C buttons and confirm with the A button start the tractor with a stable speed of approximately 10 km h after travelling the whole distance of 1...

Page 60: ...tyres to the required pressure Start the engine Park the tractor at the start of the track By pressing button A enter the service menu Use buttons B and C to select the item CALIBRATION indicated with arrow a and by pressing button A you enter the calibration menu Use buttons B and C to select the item SETTING OF STEERING SENSORS OF THE FRONT AXLE indicated with arrow b and by pressing button A yo...

Page 61: ...ay changes are displayed directly in the position 5 Use buttons B and C to select the item minutes 2 by successive pressing of button A ENTER we change the value of minutes in the display changes are displayed directly in the position 6 Use buttons B and C to select the item STORE AND RETURN 3 to confirm changes in the setting of time and for the return to the CALIBRATION menu or select the item R...

Page 62: ...n the engine is started stop the engine and contact the service centre Low level of the cooling liquid C15N113 Low level of the cooling liguid is indicated in several stages of warning A informative B warning the cooling liquid must be replenished C caution stop the engine wait until the temperature of the cooling liquid is reduced and replenish the cooling liquid Do not release the overpressure p...

Page 63: ...engine is started stop the engine and contact the service centre High air temperature in the engine air intake system C15N115 High air temperature in the engine air intake system is indicated in several stages of warning A informative reduce the engine power B warning stop the tractor set the engine to idling until the air temperature in the engine air intake system is reduced C caution stop the e...

Page 64: ...and perform defecation of the fuel coarse filter see chapter Maintenance Guidelines High oil temperature in the gearbox C15N118 High temperature of the gear oil is indicated in several stages of warning A informative reduce the engine power B warning stop the tractor set the engine to idling until the temperature of the gear oil is reduced C caution stop the engine wait until the temperature of th...

Page 65: ...form immediate replacement of the oil filter cartridge of the gearbox distributor see chapter Maintenance Guidelines Full pushing filter of the hydraulics C15N122 The full oil filter of the hydraulics is indicated in several stages of warning A informative it will be necessary to perform replacement of the oil filter cartridge of the hydraulics see chapter Maintenance Guidelines B warning it is ne...

Page 66: ...tment of exhaust gases SCR of motor vehicles with diesel engines The product is labelled as Urea or AUS 32 AUS Aqueous Urea Solution and complies with the standard ISO 22241 1 Reducing agents NOX AUS 32 The urea solution AUS 32 is known in USA and North America as Diesel Exhaust Fluid DEF The lifetime of urea without the loss of the quality is influenced by storage conditions It crystallizes at am...

Page 67: ... of the system of additional treatment of exhaust gases must always be performed by a professional service All interventions in the system except authorised service are prohibited stage 1 Reduction of engine power by 20 stage 2 Reduction of engine power by 20 Reduction of engine revolutions to 1 200 rpm The amount of urea in the tank is displayed on the corresponding main screen in percentage of t...

Page 68: ...is in neutral position 4 PTO switches are off If clutch pedal is not depressed the tractor cannot be started start protection switch is not switched C15N062 Return the key to 0 position Wait 60 second and repeat the start Never help the stopping engine by a starter You are being exposed to the danger of starter damage C15N127 It is forbidden to start the tractor by short circuiting the starter cla...

Page 69: ...on start 9 After starting the engine release the key immediately Do not start for more than 20 sec Blocking of the start If the engine cannot be started and the defect signal lamp is flashing it means that blocking of the start was activated by electronic regulation of the engine and this way the engine is protected The blocking of the start is interrupted when the key in the switch box for about ...

Page 70: ... engine is started the corresponding signal lamp is switched on again and the error message runs through the display 1 The signal lamp of a serious defect of the system red 2 The signal lamp of a less serious defect of the system orange 3 Operational protection signal lamp blue 4 Gearbox malfunction signal lamp dark red It glows together with any of the signal lamps indicating errors as long as th...

Page 71: ...urea The engine power will be limited 3 Add urea Engine revolutions will be minimised 4 Increase the engine load or contact service The engine power will be limited 5 Contact service The engine power will be limited and engine revolutions will be minimised Gear shifting Reversing lever The tractors are equipped with a five gear synchronized gearbox three gear torque multiplier reversing and two ge...

Page 72: ...2 The individual positions of road and reduced speeds lever are signalized by a sign 1 in the left bottom corner of the display road speeds neutral position reduced speeds C15N064 The driver s seat is equipped with a safety switch which signalizes the system of driver abandoning the driver s seat If the tractor is started there is nobody on the driver s seat and reversing lever under the steering ...

Page 73: ...ntrolling travel clutch with the function of automatic dead start for the regular operation of tractor with dead start gear shifting or the change of the driving direction 2 Clutch control button on the head of gear shifting lever This way of control has the function of automatic switch of travel clutch When pressing the button of clutch control on the head of gear shifting lever there is release ...

Page 74: ...ged applicable gear followed by dead start without using the clutch pedal or clutch control buttons 1 Start the engine 2 Shift appropriate gear for starting the engine 3 Release the manual brake if you are standing on a slope brake the tractor by foot brake 4 When shifting the reversing lever form neutral to the requested direction of tractor drive forward or backward the tractor starts 5 When you...

Page 75: ...anging the direction of the drive of tractor use reversing lever under the steering wheel without using the clutch pedal For changing the direction of the drive of tractor select the slowliest gear L with torque multiplier For changing the direction of the drive of tractor select lower gear with regard for the subsequent dead start and tractor load Changing the direction of drive by means of rever...

Page 76: ...fting using the clutch control button on the head of gear shifting lever Press the clutch control button on the head of gear shifting lever At the same time release foot throttle pedal and shift the applicable gear speed Release the button of clutch control clutch is being engaged and at the same time increase the engine revolutions Note Clutch pedal is always preselected to the use of button of c...

Page 77: ...ecreases the travel speed by two gears FH12N054 Multiplier pre selection switch is located on the control panel on the right rear mudguard Engaging the switch is signalized by a lit symbol on the switch If the preselection switch is offthe gears of multiplier can be engaged by buttons on the gear shifting lever If the preselection switch is on b the gears of multiplier are shifted automatically de...

Page 78: ...engine revolutions necessary for automatic multiplier shifting used in this example are purely informative in practice the number of revolutions is set by the driver according to the specific use of tractor With multiplier pre selection on it is possible to shift the multiplier gears also manually on a gear shifting lever but only within the range of set values engine revolutions i e in the exampl...

Page 79: ...gnalized by blinking of control in a switch After switching off of the blinking control front drive axle is automatically disconnected With the drop of travel speed under 20 km h front drive axle can be connected by a repeated depression of a button With speeds higher than 20 km h the drive of front drive axle can be connected by repeated depression of a blinking button Front axle drive is engaged...

Page 80: ...ock control of rear and front axle C15N071 Axle lock control button is placed on the panel on the right rear mudguard Engagement of axle locks is done by pressing the button which returns to its initial position after release By pressing the upper part of the button manual mode of axle locks control function is engaged By pressing the lower part of the button auto symbol the function automatic mod...

Page 81: ...DRIVE OF AGRICULTURAL MACHINES chapter when lowering the arms of the rear three point hitch the axle locks get engaged automatically 3 travel speed is higher than 15 km h with lowered travel speed the axle locks are not engaged automatically and it is necessary to turn them on by pressing a button The switch from automatic to manual mode can be done by pressing the manual mode button Disengagement...

Page 82: ...eight adjustment of front drive axle works in this position by the button 2 Suspension works by the axle c after pressing the lower part of the button front drive axle goes to automatic mode where the axle is automatically kept approximately in half of the suspension heave This mode is signalized by a lit symbol on the button 1 Suspension works with the axle Automatic mode can be disengaged by swi...

Page 83: ...al brake a warning is displayed on a display a letter P in a circle and at the same time there is a sound signal This situation occurs in two cases a a tractor unbraked by a manual brake with engine running and a driver leaves its seat b a tractor unbraked by a manual brake standing with engine off and the key is shifted in 0 position Brake the tractor with a manual brake FH12N039 Driving down the...

Page 84: ... is signalized by alit red control bulb placed on a dashboard Tractor with braked trailer or articulated trailer with pressured drop in air pressure system under 450 kPa must not continue in transport if there is not increase in air pressure C15N092 1 clutch head of one hose brakes 2 clutch heads of two hose brakes Clutch heads after disconnection or without a connected trailer articulated trailer...

Page 85: ...g When driving with connected trailer or articulated trailer the pedals of foot brake must be connected and secured by a valve When braking with one brake pedal hydraulic brakes of the trailer are not active Connecting and disconnecting quick couplings of trailer hydraulic brakes When connecting and disconnecting quick couplings take increased care with regard for remaining oil which remains in th...

Page 86: ...lever of manual throttle to STOP position 3 The engine stops after turning the key from I position to 0 position C15N143 Before leaving the tractor with a safety cabin do not forget to remove the key from the switch box in 0 position in position I and II the key cannot be pulled out Tractor must be secured against spontaneous start 1 Engine off 2 Braked by manual brake 3 Wheels based by wedges Eng...

Page 87: ...imiting travel speed With the threat of exceeding the travel speed of 40 km h the maximum engine revolutions are automatically reduced This function cannot be switched off FHD14N068 DRIVING OPERATION 86 ...

Page 88: ...umption is normal z Check screw joints in particular in supporting parts of tractor z Learned insufficiencies to be removed immediately you will thus prevent subsequent damage or endangered operation z Keep the same procedure also after tractor complete overhaul In first 10 hours of operation From 100 hours of operation After drive in completion you can work with tractor without limitations z perf...

Page 89: ...NOTES 88 ...

Page 90: ...er in the arrow direction to position 1 you will release the lever and by moving it subsequently to position 2 you will retract the locking pins 3 Now the stage hitch is released and you can adjust its height or disassemble it When you release the lever from position 2 the locking pins 3 will extend and the lever will automatically return to the initial position D202 When the lever 1 is moved in t...

Page 91: ... in the reverse order D204 The swinging draw bar console module is located in the stage hitch console Swinging draw bar Disassembly 1 Release and remove the pins 1 2 Slide the swinging draw bar out in the arrow direction Do the assembly in the reverse order D205 Perform the assembly and disassembly of the swinging draw bar in accordance with the Swinging draw bar chapter Connecting the shaft lug t...

Page 92: ... you will remove the locking wedge 2 Locking the hitch fig B By moving the lever 1 in the arrow direction you will retract the locking wedge 2 D207 The hitch for a single axle semi trailer may be equipped with a hook A or with a swinging draw bar B Replacing the hook with the swinging draw bar C 1 Lower the hitch 2 Release and remove the pin 1 3 Remove the hook in the arrow direction Install the s...

Page 93: ...ssible speed of the set results from the maximum permissible speed of the slower vehicle in the set Hitch of class C max weight of the trailer 6 000kg Hitch of class D2 max weight of the trailer 14 000kg Hitch of class D3 max weight of the trailer 20 000kg Hitch type Permissible vertical static load Hitch pin Ø Hitch type Permissible vertical static load Hitch pin Ø 2 000 kg 31 mm 2 000 kg 38 mm H...

Page 94: ...ical certificate of the traktor The maximum permissible speed of the set results from the maximum permissible speed of the slower vehicle in the set Hitch type Permissible vertical static load Hitch pin ball Ø Hitch type Permissible vertical static load Hitch pin ball Ø 736 kg 31 mm 2 000 kg 80 mm 3 000 kg 47 mm 1 200 kg 31 mm Fixed pin 2 000 kg 44 5 mm TRANSPORTATION 93 ...

Page 95: ...NOTES 94 ...

Page 96: ...and rear PTO shaft Rear PTO shaft revolutions preselection lever FH13N005 The tractor may be equipped with one of two systems of rear PTO shaft revolutions preselection The system used in the tractor is marked on the label placed by rear PTO shaft revolutions preselection lever 1 Standard and economical independent revolutions of rear PTO shaft label 1 2 Dependent and independent revolutions of re...

Page 97: ...n of the arrow C Dependent and independent rear PTO shaft revolutions FH13N007 The system used in a tractor is marked on the label placed by the rear PTO shaft revolutions preselection lever This system has only 540 or 1000 rear PTO shaft revolutions With engaged dependent A or independent B rear PTO shaft revolutions B the switch of rear PTO shaft revolutions preselection on the right column of t...

Page 98: ...ndent revolution of rear PTO shaft When manipulating with PTO shaft by means of buttons 1 the operator must stand beyond the space of the connected tools not to be caught or injured Selection switch of rear PTO clutch revolutions P T O FH13N014 Shifting rear PTO shaft revolutions is done by a switch 1 The switch is equipped with a mechanical lock 2 against unwanted switch When switching the switch...

Page 99: ...rear PTO shaft clutch disengaged B rear PTO shaft clutch engaged Check that the PTO shaft revolutions are set properly with regard for the connected tools The tractor is equipped with six or twenty one splined replaceable end point of rear PTO shaft Replacement procedure 1 Use safety ring pliers to demount a safety ring 1 2 Remove replaceable end point by pulling in the direction of an arrow 2 3 M...

Page 100: ...m revolutions of 1500 rpm Engagement of rear PTO shaft dependent revolutions C15N18 The number and the direction of the revolutions are dependent on the engaged gear and the position of reversing lever The position of reduction lever does not have any influence on the number rear PTO shaft revolutions in dependent revolution mode With engine running 1 Rear PTO shaft dependent revolutions are selec...

Page 101: ... its original position Further pressing of the button 2 causes deactivation of this function The activation of the function of automatic deactivation of the clutch of PTO shaft is indicated by the symbol on the display of the instrument panel Setting automatic disengagement of PTO shaft clutch display description c15n101 Display the third display on dashboard by gradual depressing of A button Thes...

Page 102: ... a new value is saved and the number by H LIMIT item changes and equals to ACTUAL value Setting L LIMIT position 1 Set the arms of the three point hitch to the position of required engagement of rear PTO shaft clutch 2 Press D button on the dashboard By this a new value is saved and the number with L LIMIT item changes and equals to ACTUAL value The number by H LIMIT item must be always greater at...

Page 103: ...arts blinking on the display Restarting rear PTO shaft For subsequent spinning of rear PTO shaft it is necessary to proceed in accordance with see Starting rear PTO shaft If with Stopping rear PTO shaft also stopping of tractor occurs which lasts for more than three minutes there is a blockage of starting rear PTO shaft B symbol is not displayed on the display control on switch A is blinking and P...

Page 104: ...ivity by switch of a switch C15N022 The engagement of front PTO shaft is signalized by displaying the number of revolutions of front PTO shaft on the display of dashboard If the aggregated machine permits engage front PTO shaft with min engine revolutions of 1500 rpm C15N147 PTO shaft Transferred output Front 1000 per minute 90 kW Rear 1000 per minute full engine output 540 per minute full engine ...

Page 105: ...y harrows reaping machines etc Cardan shaft for drive of these machines must be equipped with the so called freewheel clutch which ensures disconnection of torque transfer with retroaction from the machine on the tractor troj DRIVE OF AGRICULTURAL MACHINERY 104 ...

Page 106: ...ic system by the hydraulic pump is limited by a relief valve to 20 MPa Pump type Delivered quantity GHD0 32 12 6L 85 l min F_02_113a Control panel is placed on the right rear mudguard 1 Electrohydraulics control 2 External hydraulic circuit control C15N023 The outer circuit supplies pressurized oil to hydraulic implements connected to the outer outlets of the hydraulic system terminated with quick...

Page 107: ...12N046 The outer circuit of the tractor hydraulics is controlled by the distributor with three four position sections controlled by levers The control levers of the sections are located in the cabin on the mudguard of the right rear wheel The numbers on the label of the control levers correspond to the numbers of the quick couplers The levers controlling both end sections are locked in the rear po...

Page 108: ...ted to the return line 2 4 6 4 Front limit position With an increased force you can shift the control levers from position 3 further to the front to position 4 i e floating free position where the levers are locked Both the quick couplers of each section are connected to the return line in this position In the tractor version that is not equipped with the front outlets or the front three point hit...

Page 109: ...lled by the upward backward movement of the auxiliary distributor lever The lifting branches of the cylinders must be connected to quick couplers 2 4 or 6 Connecting a rotational hydraulic motor If a rotational hydraulic motor is connected to an outer outlet of the hydraulic system its return branch must always be connected to quick coupler 0 In case of connection of the filling pressure branch to...

Page 110: ...g speed 4 Setting the position of lifting device 5 Upper position restriction 6 Smooth setting of manual control automatic control 7 LED diagnostic 8 LED lifting 9 LED lowering 10 Engaging compensator softening vibrations 11 LED softening vibrations engaged Equipment OFF Electric installation deactivated with the key of the switching box The electronic system is off the lifting device is blocked F...

Page 111: ...started Activation of the EHR B system is only possible when the lubrication indicator has gone off The blocking can only be cancelled system activated with the engine running by moving the lifting lever 1 to position a short time switching is sufficient By moving the lever 1 to position c you will bring the three point hitch to the position corresponding to the element setting i e the current pos...

Page 112: ...safety the steering axle is not unloaded so much 2 Stabilization of the transported implement 3 Reduced dynamic stress of the hydraulic system and the rear three point hitch During the adjustment of the hitch for a single axle semi trailer the vibration compensator must be off Shift the lifting lever 1 to position a and block it with the moving latch 2 Blocking the lifting lever 1 by the moving la...

Page 113: ...ymbol of the maximum lowering speed Symbol of the minimum lowering speed F_02_170 For permanent work with free hydraulic system e g during work with a plough with a support wheel the position of the control 4 under the indication A and the position of the control 6 at the positional control symbol is used F_02_171 Electrohydraulics enables two ways of three point hitch control A Manual control set...

Page 114: ...F_02_172a Do the step according to Cancel blocking part Set the control 6 to hitchtronic AHC position By control 4 set the working depth of tools attached to rear three point hitch When the implement attached in the rear three point hitch reaches the depth set by the control 4 control system measures the soil resistance and this value is used as default for further control The activity of controls...

Page 115: ...ic control buttons are functional also without previous activation of electrohydraulics even in case of electrohydraulics blockage for the reason of possible failure Control the arms of the rear three point hitch by external electrohydraulics buttons only at the lower half of arms lift FH12N001 When handling the three point hitch with the external control buttons the operator must stand out of rea...

Page 116: ...al safety shutdown of the electro hydraulic system the electro hydraulic system is out of operation the work with the tractor must be stopped 1x 2x 1x 3x 1x 4x 1x 5x 1x 6x 2x 2x Moderately serious error Error with internal safety shutdown of the electro hydraulic system the electro hydraulic system is out of operation 2x 3x 2x 4x 2x 8x 3x 1x Minor error The electro hydraulic system works with a li...

Page 117: ... pin 3x 2x Left dynamometric pin A Faulty contact or interrupted conductor of the dynamometric pin Short circuit of the dynamometric pin conductor Possible overloading of the dynamometric pin 3x 4x Lowering speed control 3 Faulty potentiometer of the control 3 Faulty contact or interrupted conductor of the control 3x 6x Control setting switch 6 Faulty potentiometer of the switch 6 Faulty contact o...

Page 118: ...rding to ISO 37 mm Ø of the upper draw bar opening 32 mm E451 Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine implement A Do not park the tractor with an attached implement in the lifted position B During a drive without an implement the lower draw bars 5 must be connected with springs and the upper draw bar 1 must be i...

Page 119: ...wer hydraulic draw bars B The pin head 1 and washer 2 are installed vertically The free position enables free connection of the tractor and implement In this case both the draw bar ends may move freely against each other as regards their height E454 The limiting draw bars stabilizers 1 limit or completely prevent lateral swinging of the lower draw bars The adjustment of the left and right limiting...

Page 120: ... point hitch Lower draw bars with CBM hooks Securing the lower draw bars with CBM hooks The lower 3 and upper 4 draw bars of the hitch are equipped with CBM hooks First suspension CBM balls 1 must be fitted to the implement and the limiting draw bars must be used to set the distance between the lower draw bars of the hitch 3 After reversing and subsequent lifting of the three point hitch its lower...

Page 121: ...the tractor over the front axle This hydraulic lock is recommended even in case no machine is attached to the three point hitch E461 Before the start of work with an implement attached to the front three point hitch it is recommended to adjust the time necessary to lower the implement from the highest to the lowest position to 1 1 5 s by setting the throttle valve By turning the valve body to the ...

Page 122: ... Changing the position of the draw bars of the front three point hitch 1 Release and remove the pin 1 from the opening 2 Lift the arm from position A to position B 3 Lock the arm by inserting the pin 2 in the opening 2 and secure the pin Only insert the pin in the openings never check whether the opening is free with your fingers A Working position of the front three point hitch B Transport positi...

Page 123: ...NOTES 122 ...

Page 124: ...nuts fixing the front wheels Toe in of the wheels of the front driving axle Front wheels track 1 974 mm Proper toe in or toe out S of front wheels in a tractor with front drive axle is measured on wheels rim Toe in or toe out is determined by the difference of measured values Tractors with solid front drive axle b a 0 to 2 mm Tractors with suspension front drive axle S value changes with height se...

Page 125: ...es used on the side by relocating screws a to different openings and also in terms of height by relocating screws b to different openings B Fenders with turnable consoles where the axis of turning corresponds to the axis of front wheel only partially This design enables the setting of greater front wheels lock Fenders are on adjustable holders which can be set according to the kind of tyres used i...

Page 126: ...ease of a nut 2 and unscrewing or screwing in a screw 1 After the change in setting wheel stops with front drive axle it is always necessary to check their setting according to points 1 to 4 Rear wheels wheel track in a tractor is 1 950 mm C15N015 WHEEL TRACK CHANGE 125 ...

Page 127: ...NOTES 126 ...

Page 128: ...essible after removal of the battery holder Combination of weights pcs Mass of weights kg 2 2x34 68 F223 The front weights of the can type are suspended in the tool carrier They are protected from lateral movement with a pin inserted between the central weights The other weights are attached to the central ones with two clamps Note After the insertion of the pin the front weights and the weight ca...

Page 129: ...er pressure C 6 Remove the hose and unscrew the adapter for water filling 7 Screw on the valve insert and inflate the tyre to the prescribed pressure 8 After inflating screw the protective cap on the valve 9 Fill the other tyre in the same way Water must not freeze in a tyre Material Weight mass kg Cast iron 460 Concrete 800 Concrete 1200 E552a All the tubes of the rear wheels are equipped with a ...

Page 130: ... turn it with the valve upwards A 2 Deflate the tyre and unscrew the valve insert turn the wheel with the valve downwards During draining of liquid vacuum may occur in the tyre Therefore turn the wheel time after time to get the valve to the upper position B 3 Remove the rest of the liquid after screwing on the adapter for water filling by supplying pressurized air C 4 Blow out the liquid until it...

Page 131: ...NOTES 130 ...

Page 132: ...connector This way you will avoid accidental short circuits on the terminals In case of any handling or repair of the started motor the minus pole of the battery must be disconnected and all the shifting levers incl the PTO shifting lever must be in the neutral position do not forget to check whether the locked PTO switches on the right cabin pillar are off as well to prevent spontaneous start and...

Page 133: ...othes get stained by electrolyte wash the skin or clothes with water and neutralize them with soap 4 During charging hydrogen is released from the electrolyte on the electrodes Hydrogen mixed with the air forms an explosive mixture Therefore it is prohibited to handle open fire near the battery during charging 5 An explosion may also be caused by a spark created on the disconnection or release of ...

Page 134: ...s and proper grounding of the alternator Poles of the alternator may not be re versed even for a short time Electric installation overload Charging is monitored by the red indicator on the combined dashboard instrument During repairs of the tractor by electric welding all the conductors must be disconnected from the alternator Protect the B conductor from a short circuit C15N135 Is signalized by t...

Page 135: ...le after the left side cover of the control bracket is removed During replacement of fuses it is necessary to adhere to the prescribed value of the fuse If interrupted repeatedly search the nearest service C15N120 ELECTRIC INSTALLATION 134 ...

Page 136: ...F13 15A Firer two pole socket F14 7 5A air conditioning F15 10A heating of mirrors F16 10A heating of rear window F17 15A compresor of driver s seat F18 20A three pin socket DIN 9680 F19 15A work lights under the roof F20 15A work lights under the roof F24 15A ECU power supply of gearbox F25 7 5A EHR F26 7 5A EHR F27 unoccupied F28 7 5A spring loaded front axle F29 10A tripper of direction lights ...

Page 137: ...t grill headlights l distance of the test wall from the headlight 5 m h height of the headlight centre above the road surface h headlight inclination 3 5 to the distance of the test wall 17 5 cm D raising of the outline of an asymmetrical headlight 15 The adjustment is performed simultaneously with all the screws for the vertical and horizontal direction of the beam In the adjusted condition all t...

Page 138: ...er than 30 m from the front outline of the tractor In the horizontal direction the light beams must be parallel with the longitudinal axis of symmetry of the tractor Check the adjustment of the headlights at the shipping weight of the tractor The front roof headlights may only be used when driving on public roads when the tractor carries a frontally attached machine or implement covering the main ...

Page 139: ...stance headllight 12V 60W HB3 3 Work headlight 12V 65W H9 4 Dimmed headlight 12V 55W H7 5 Direction light 12V 21W P21W 6 Position light 12V 5W R5W 7 Position brake light 12V 21W 5W P21 5W 8 Lighting of number plate and interior 12V 5W W5W 9 Lighting of switches 12V 1 2W 1 2W ELECTRIC INSTALLATION 138 ...

Page 140: ...rform maintenance of the dry air cleaner in accordance with the signal of the clogging indicator Check the oil quantity in the gearbox and final drive housing Check the oil quantity in the gear box of the front PTO Check the oil quantity in the reducers and in the box of the front driving axle Drain condensate from the air reservoir Cleansing and greasing of accumulator clamps with a layer of grea...

Page 141: ...000 Mth or every 2 years Replacement of cooling liquid every 2 years Replacement of brake liquid every 2 years Replacement of oil in gearbox and final drive housing o o 1 000 Cleaning of magnet and sieve element of suction filter of hydraulics pump o o o o o 500 Replacement of oil filter element of pushing filter of hydraulics pump o o o o o 500 or according to indication of full filter Replacemen...

Page 142: ...ys use an oil complying with the specification DQC III 10 Specification of Oil for Tractor Transmission Devices Specification of Oil for the Front Driving Axle Determination name amount in litres Brake fluid 0 5 Cooling liquid 30 Oil in engine 16 Fixed front axle Oil for housing of front driving axle 6 Oil for planet reductors of front driving axle 2x1 5 Spring loaded front axle Oil for housing of...

Page 143: ... 80W 90 GL 5 Aral Fluid HGS 80W GL 4 Agip Rotra Multi THT 80W GL 4 Esso Torque Fluid 62 80W GL 4 Fuchs Titan Supergear 80W 90 GL 4 GL 5 Titan Hydramot 1030MC 10W 30 GL 4 Titan Renep 8090MC 80W 90 GL 4 GL 5 ÖMV Gear Oil LS 85W 90 GL 5 MOL Hykomol K 80W 90 80W 90 GL 5 ORLEN OIL Platinum Gear 80W 90 80W 90 GL 5 Manufacturer Oil designation Shell Donax TX BP Autran DX III Fluid 9 Esso ATF E 25131 Cast...

Page 144: ...2 AUS Aqueous Urea Solution Add only solution adhering to prescribed specifications Note The urea solution AUS 32 is known in USA and North America as Diesel Exhaust Fluid DEF The lifetime of urea without the loss of the quality is influenced by storage conditions It crystallizes at 11 C and over 35 C it initiates hydrolytic reaction which means that a slow decomposition to ammonia and carbon diox...

Page 145: ... Shell retinax HD2 DIN 51825 KP 2 K 20 MOGUL LA 2 ISO 6743 9 CCEB 2 3 ISO L XBCEA 2 MOGUL LV 2M ISO 6743 9 CCEB 2 3 ÖMV signum DIN 51825 K 2 C 30 MOL Liton LT 2EP ORLEN OIL Liten Premium ŁT 4 EP2 Position Name Number of greasing points 1 Transmission shaft clutches 2 FHD14N089 Pos no Identification No of lubrication points 1 Turning radius pins 4 2 Central pin 2 03F TRACTOR MAINTENANCE 144 ...

Page 146: ...e axle semi trailer Front three point hitch Position number Name Number of greasing points 1 Greasing points 25 Pos no Identification No of lubrication points 1 Hook pin bearings 0 to 4 by version 01F Pos no Identification No of lubrication points 1 Pins of cylinders of the front three point hitch 4 02F TRACTOR MAINTENANCE 145 ...

Page 147: ...eral overhaul in accordance with the instructions for running in a new tractor Perform the maintenance in the same way as with a new tractor Pos no Identification No of lubrication points 1 Pins of auxiliary hydraulic cylinders 2 2 Lifting draw bars 2 21 Pos no Identification No of lubrication points 1 Hitch mouth for a trailer 1 5P TRACTOR MAINTENANCE 146 ...

Page 148: ...pstick is a part of the lid of the filling hole B The oil level must always be in the range from MIN and MAX C The lid 1 is released by turning to the left Take out the dipstick wipe it with a clean cloth without fibres and insert it back till the end When the dipstick is taken out again check the oil level Add the oil as necessary through the filling hole 1 to the mark MAX on the dipstick Opening...

Page 149: ...rained oil under the drain plug 1 in the left side of the engine 2 Unscrew the drain plug 1 in the left side of the engine 3 Drain the oil to the retaining vessel 3 Clean the drain plug 4 Screw the drain plug 1 back Filling the engine with oil Pour the specified amount of the engine oil through the filling hole 2 start the engine and leave it running for 2 3 minutes when engine idling When the eng...

Page 150: ... sealing ring 2 and oil it slightly Press the new filter element 5 into the clamp 6 and carefully put them together in the guide 4 Firmly screw the cover 1 25 Nm in clockwise direction Check the tightness when the engine is running Fuel Filtering The full flow oil filter is located in the right side of the engine and is accessible when the engine bonnet is open and the right bonnet sidewall is dis...

Page 151: ...lter cartridge 2 and screw it off using appropriate tools 4 Dismantle the draining bolt 4 with the condensate level sensor 5 Before screwing on a new filter cartridge clean the packing surface of the filter body 1 6 Smear fuel on the rubber packing of the new filter cartridge 2 and screw on the filter cartridge 7 After the packing has sit down on the contact surface tighten up the filter manually ...

Page 152: ...lter element 5 into the clamp 6 and carefully put them together in the guide 4 Firmly screw the cover 1 25 Nm in clockwise direction Check the tightness when the engine is running Fuel system venting Release the bleeder screw 2 Unlock the bayonet closure of the fuel pump 1 by simultaneous pressing and turning and in anticlockwise direction The pump piston is now pressed out due to the force of the...

Page 153: ...ement This way you can recover the main element 3 times at the most The element must be replaced once a year NM14D015 Remove the safety element of the dry cleaner 3 by pulling The safety element cannot be recovered It must always be replaced in these cases If the main element is damaged After covering 2000 hours of work At least once every two years NM14D016 Carry out a reverse procedure in order ...

Page 154: ...ualizing vessel 2 Drain the cooling liquid from the cooler The drain plug C is accessible when the engine bonnet is open 3 Drain the cooling liquid from the engine block The drain plug D is located in the left side of the engine and is accessible when the engine bonnet is open 4 When the cooling liquid is drained close the drain plugs leave the heating cock open 5 Fill the cooling system with the ...

Page 155: ...tractor FH12N015 1 Clean the magnet it is part of the lid and the strainer element of the suctioning filter 2 2 After cleaning screw all the drain screws back on 3 Fill oil start the engine and let it run for approx 2 minutes 4 After stopping of the engine and stabilization of the oil level in the gearbox check its quantity and fill up oil to the upper edge of the dipstick tab or if increased fill...

Page 156: ...hen the engine is not running and the key is removed from the switch box The urea cleaner is located in the right side of the engine on the urea pump block A B Procedure for replacement 1 dismount the cover 1 2 remove the filter element with the compensation body 2 3 insert the new filter element with the compensation body 2 4 mount the cover 1 with the tightening torque of 20 25 Nm 5 start the en...

Page 157: ...ach the bottom edge of the inspection opening During the oil replacement the oil cleaning strainer 2 must be cleaned The cleaning strainer is accessible after the disassembly of the locking ring and removal of the cap F206 The vessel is placed on the rights side and is accessible after lifting the front bonnet Keep the level of brake fluid in the range of 3 4 of the content of the vessel maximum h...

Page 158: ...position of air suctioned from the outside The fan control must be in the maximum position WARNING The filter does not provide complete protection from toxic substances When handling the filter wear protective gloves Do not clean or blow the filter with compressed air DANGER Replace the active carbon filter every 200 hours or 36 months the production date is printed on the filter If you feel the s...

Page 159: ...d on the left side of the tractor as standard or two air reservoirs positioned on the right and left side of the tractor if air pressure brakes are in stalled F268 fill the air reservoir to the maximum pressure 730 20 kPa with the engine stopped the air pressure must not drop by more than 10 kPa in 10 minutes Perform the leak check daily before driving with a trailer or semi trailer In case of a b...

Page 160: ...ottom part of the air reservoir A After inflating the tyres you must put the rubber cap back on the pressure controller The value of the permitted load bearing capacity of the front axle must not exceed the sum of the load bearing capacity values of both the tyres that are installed on the axle The values of the permitted load bearing capacity of the axles are specified in the Main technical param...

Page 161: ...pe On the same axle of the tractor there must not be tyres of different dimensions and designs in this case tyre design means the diagonal or radial tyre version Tyredimensions and design Principal working activity 540 65 R24 480 65 R28 14 9R24 420 70R24 For field work Inflation kPa 130 160 130 160 130 160 130 170 Load bearing capacity kg 2410 2725 2150 2430 1490 1700 1665 1900 For road transport ...

Page 162: ... the tractor is to be put out of operation for a shorter period inflate the tyres to the value required for road transport In case of a longer period of inactivity of the tractor storage support the tractor and reduce the pressure in the tyres to the minimum the wheels must not touch the ground Speed km h Load bearing capacity Inflation pressure 10 20 25 30 35 40 140 120 107 100 90 80 125 100 100 ...

Page 163: ...NOTES 162 ...

Page 164: ...o the prescribed value after releasing the fixation screws of the AC compressor C15N119 The proper play between the piston rod of the brake pedals and the piston of the main cylinder is 0 5 1 0 mm 3 6 mm measured at the edge of the brake pedals with the pedals disconnected Perform the adjustment with the pedals disconnected and after releasing the adjustment nut 1 that the piston rod is screwed in...

Page 165: ...brake pedal and repeat the procedure until air bubbles stop escaping from the hose Foot brake check During the bleeding observe the liquid level in the compensation tank to avoid aspiration of air A Make sure that the hose end is continuously immersed in the liquid and hold the container as high as possible B After two years you must replace the brake liquid in the whole brake circuit FH12N019 Wit...

Page 166: ...unbraked position Perform the adjustment in such a way that the self locking nut 1 of the parking brake draw bar can touch the pin 2 in the disc brake lever 3 After this basic adjustment check the operation of the parking brake to see whether the braking effect of both the wheels is the same If not loosen the adjustment nut 1 by the required value on the side where the braking effect is higher FH1...

Page 167: ...NOTAS 166 ...

Page 168: ...rystal 150 Crystal 160 Engine type TCD6 1L6 C4ST106A TCD6 1L6 C4ST120 Engine design serial standing water cooled Engine type diesel for stroke with direct fuel injection turbocharged with cooling of filling air Injection system Common rail Additional treatment of exhaust gases Selective catalytic reduction SCR Number of cylinders 6 Cylinder capacity cm3 6 057 Bore x stroke mm 101x126 Rated speed m...

Page 169: ... Load bearing capacity of the rear tyres Permitted maximum weight of set tractor mounted machine kg Travelling speed km h Wheel track mm 1 974 6 6 000 8 5 000 20 4 200 30 4 200 40 4 200 Travelling speed km h Wheel track mm 1 950 8 7 000 20 6 500 30 6 500 40 6 500 Manoeuvrability condition Travelling speed km h Maximum weight of the set 8 10000 20 9000 30 9000 40 9000 Travelling speed km h Weight o...

Page 170: ...030 4060 160 2100 4200 145 The specified inflation values are minimum valued adapted to the current tyre load so that the tyre deformation can remain in the range in which all the operation requirements are met Change of the load bearing capacity of the front tyres Tyre dimensions Travelling speed 8 km h 1 6 km h 1 Tyreload bearing capacity kg Tyreload bearing capacity kg Tyre 1 pc Axle Inflation ...

Page 171: ...0 95 3000 6000 80 3000 6000 80 3500 7000 80 520 70R38 3000 6000 140 3000 6000 120 3000 6000 95 3500 7000 110 600 65R38 3000 6000 100 3000 6000 90 3000 6000 65 3500 7000 80 Permitted combinations of wheels for tractors Performance on rear PTO shaft Travelling speed km h diagonal radial 8 40 50 20 20 23 30 0 7 40 20 0 Front wheels Rear wheels Tyredimensions Tyredimensions 16 9 24 16 9 R 24 420 85 R ...

Page 172: ...he end of the lower draw bars of the front three point hitch in the whole lifting range at the maximum usable pressure kN Zuidberg front three point hitch 35 Traktor type Crystal 150 Crystal 160 Engine type TIER III B TCD6 1L6 C4ST106A TCD6 1L6 C4ST120 Maximum tensile force kN in swinging draw bar on concrete tractor in emergency finish with ballast weights with slippage to 15 53 54 MAIN TECHNICAL...

Page 173: ... 21 9 22 8 3 H 17 9 18 7 20 7 21 6 M 15 5 16 1 17 9 18 7 L 13 4 13 9 15 5 16 1 2 H 12 6 13 1 14 5 15 1 M 10 9 11 3 12 6 13 1 L 9 4 9 8 10 9 11 3 1 H 9 2 9 6 10 7 11 2 M 8 0 8 3 9 2 9 6 L 7 0 7 2 8 0 8 3 Reduced speeds 5 H 8 8 9 1 10 1 10 6 M 7 6 7 9 8 7 9 1 L 6 5 6 8 7 6 7 9 4 H 6 1 6 4 7 1 7 4 M 5 3 5 5 6 1 6 4 L 4 6 4 8 5 3 5 5 3 H 4 5 4 5 5 0 5 2 M 3 7 3 9 4 3 4 5 L 3 2 3 4 3 7 3 9 2 H 3 0 3 2 ...

Page 174: ...0 492 M 202 368 234 425 L 175 318 202 368 1 H 172 313 200 362 M 149 270 172 312 L 129 234 149 270 Reduced speeds 5 H 674 1 225 780 1 417 M 582 1 059 674 1 224 L 504 915 582 1 058 4 H 471 855 545 990 M 407 739 471 855 L 352 640 407 739 3 H 333 605 386 700 M 288 523 333 605 L 249 452 288 523 2 H 234 425 270 492 M 202 368 234 425 L 175 318 202 368 1 H 172 313 200 362 M 149 270 172 312 L 129 234 149 2...

Page 175: ... E80 Track width front 1974 mm Tire size front 540 65R28 rear 1850 mm rear 650 65R38 Left Right Track diameter Without engagement of the front driving axle 12840 mm 12870 mm With engagement of the front driving axle 12630 mm 12640 mm Outline diameter Without engagement of the front driving axle 113620 mm 13670 mm With engagement of the front driving axle 13370 mm 13440 mm MAIN TECHNICAL PARAMETERS...

Page 176: ...el on the right rear mudguard 30 Controlling front three point hitch 120 Controlling the front and rear PTO shaft 95 Cooling system 21 D Dashboard 43 Dead start using the clutch pedal 74 Dead start by means of automatic dead start function 73 Dead start of the tractor 73 Dead start of tractor in regular operation automatic dead start function 73 Dead start of tractor in regular operation clutch pe...

Page 177: ...il in gearbox 154 Checking the oil level in the engine 147 I If you do not succeed in starting the engine 67 Immediately after cooling the cabin 38 Immediately after start 68 In first 10 hours of operation 87 Increasing decreasing the travel speed by two gears 76 Independent rear pto shaft revolutions 173 Indication of amount of urea in the tank 66 Indication of EHR B errors 114 Indication of the ...

Page 178: ...ving Axle 141 Specification of Oil for Tractor Transmission Devices 141 Speed of the Zuidberg front PTO 174 Speed of tractor with engine revolutions of 2 100 rpm and parameter of rear wheels km h 172 Standard and economical independent revolutions of rear PTO shaft 96 Starting the engine 14 Starting the engine of the tractor 68 Steps performed daily before the start of work 139 Steps performed eve...

Page 179: ...ransport position of the front three point hitch 121 Working pressure of air brakes 158 Z Zeroing reset of the indicator of service inspection intervals 51 ZETOR Service Fillings 141 Zetor tractors used for work in the woods 20 INDEX 178 ...

Page 180: ...NOTES 179 ...

Page 181: ...Operator s manual CRYSTAL 150 CRYSTAL 160 Edition 1 100 2015 Publication No 22 22 12 752 ZETOR TRACTORS a s Department of Technical Documentation Trnkova 111 628 00 Brno 180 ...

Page 182: ...Made in EU www zetor com zetor zetor com ...

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