Zetkama 781 User Manual Download Page 9

Page 9 of 10 

 
 
 
 

Pressure in installation still rising 
despite open safety valve 

Inadequate selection of the safety valve 
– too small capacity of the valve in 
relation to the installation 
requirements 

Reselect the valve considering the 
required capacity and replace it with a 
proper one. 

 
 
 
 
 
 
 
 
 
 
Safety valve constantly releases 
medium 
 
 
 
 

Valve spring is broken – as a result of 
corrosive medium or destroyed by a 
different factor 

Replace the spring or the entire safety 
valve. In case of steam – consider the 
possibility of applying valve with open 
bonnet.. 

“hangs” of the valve (the valve opened 
but did not close) 

Diagnose the cause of the “hangs” If it is 
not possible to eliminate the reason- 
replace the valve. 

Very large damage to the surface of 
sealing, e.g. as the result of long-term 
leakage, crack of seat, “pitting” due to 
the medium 

Replace the valve with a new one. 

Pressure do not fall down to closing 
pressure 

Preserve adequate ratio between working 
and closing pressure 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Crew injuries at discharge 
condition and external medium 
leakage  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Use of safety valve without external 
tightness test confirmed by the 
manufacturer 

Use valve with gastight construction, that 
is with external tightness test of the valve.  

Use of valve in which sealing is not 
adequate to the properties and 
parameters of medium. 

Replace sealing in the operating valve with 
the adequate one (after consulting the 
manufacturer) or  
replace the entire valve. 

Incorrect discharge of medium from the 
safety valve 

In case of steams and gases, the 
discharging pipe should be directed 
upwards, enabling safe discharge, minding 
that outlet end connector cannot be 
rigidly connected to the pipeline.  In 
addition, in each case, the safety valve 
outlet flange (free discharge into the 
environment) or drain line must be 
positioned so that the flowing medium 
does not pose a threat to the 
environment. Follow the requirements of 
supervising institutions regulations and 
indications and recommendations of the 
manufacturer. 

Incorrect  drainage medium form the 
valve and form the discharge pipe. 

Eliminate the incorrectness in the 
drainage line, following the requirements 
of supervising institutions regulations and 
indications and recommendations of the 
manufacturer. 

Summary of Contents for 781

Page 1: ...pressure acting on the disc surmount with the force from the spring the valve starts to open A further increase in the pressure required for the particular design of the valve causes its full opening...

Page 2: ...rgedwithone pipelinefrom a few safetyvalves freeareaofthe flow of this pipeline shouldbe at least equal to the total area of outlet ports flow of these valves Moreover the pipes should be made advanta...

Page 3: ...oosening of the spring force thereby allowing the minimum lift of the disc and the flow of medium Release of the lever should be made at a pressure between 75 and 85 of set pressure Keep in mind that...

Page 4: ...djustment of the set pressure Set pressure adjustment can be carried by a person authorized or UDT inspector performing the revise who in the case of valves ordered for the pressure range adjusts the...

Page 5: ...installation of the valve Remove inlet protective cap Protective cap of the inlet flange has not been removed prior to installation of the valve Remove the valve from the system and clean inlet of th...

Page 6: ...have fallen out and thus the impurities entered into the valve During transport and storage follow manufacturer s instructions If the inner part of the valve has been polluted it need to be cleaned b...

Page 7: ...t the working conditions for valves at upper limit for medium and temperature pressure Consult the manufacturer replace the spring according to the guidelines and recommendations of the manufacturer I...

Page 8: ...to consideration special conditions If such adjustment is not possible replace the valve with a new one with a proper characteristics The valve was designed with too large capacity in relation to the...

Page 9: ...xternal medium leakage Use of safety valve without external tightness test confirmed by the manufacturer Use valve with gastight construction that is with external tightness test of the valve Use of v...

Page 10: ...dynamic interaction of flow stream flowing through the silencer should be taken into account Silencer body should not interfere with effective operation of safety valve and additional pressure drops s...

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