Zetkama 775-I User Manual Download Page 2

Page 2 of 10 

Symbols: 
1 Type of safety valve 
2. Bore diameter 
3. Spring number 
4. The discharge coefficient for vapours and gases 
5. Set pressure or set pressure range  
6. Flow area 
7. Year of manufacture 
8. The minimum lift value  
9. Overpressure 
10. The discharge coefficient for liquids 
11. Cold Differential Test Pressure 
 
* Notified body number 
 
Additionally, the hexagon inlet nozzle is stamped with: 
1.

 

Year of manufacture / serial number 

2.

 

Workstation number of assembler  

3.

 

Stamp of an operator performing the test 
 

Set pressure is secured by sealing between screw plug and body. 
 

                           

 

3.

 

Installation of safety valves 

 

 

Before the installation on the unit or pipeline, check if valve was not damaged or contaminated during transport. 
It is necessary to check the cleanliness of flow channels, external surfaces and end connections. Any dirt must be 
removed. 

 

The valve should be mounted in a vertical position. 

 

Pipes connected to the valve should comply with the requirements included in the surveillance provisions. Cross-
section and shape of the pipes should be selected so that they do not reduce the capacity of the valve. If the medium 
is discharged with one pipeline from a few safety valves, free area of the flow of this pipeline should be at least equal 
to the total area of outlet ports flow of these valves. Moreover, the pipes should be made advantageously to the 
flow (gentle curves). Drain should be provided at the lowest point of the discharge pipe. 

 

For the vapours and gases outlet port cannot be rigidly connected to the pipeline. 

 

The valve cannot act like a support structure for the pressure equipment on which it is mounted, and it cannot 
be exposed to deformation caused by installation of inlet and outlet pipes. 

 

Mounting place of the valve should be easily accessible, good lighted and protected from external influences. 
If the safety valve is mounted outdoors, it must be protected against frost and rain. When mounted near the 
platforms  for  service,  they  must  be  in  compliance  with  the  provisions  of  Health  and  Safety  Regulations 
(blowing valve should not be a threat to the health and life of people). 

 

It should be ensured that in a system in which the valve is to be mounted, there are no impurities. 

 
ATTENTION 
Pressure water test and so-called plant cleaning should be performed before installing the safety valve, blinding the 
valve connecting socket. It is not allowed to perform this test with a valve mounted, by blocking any of its moving parts.

  

 
 

 

 
 
 
 

Summary of Contents for 775-I

Page 1: ...pressure acting on the disc surmount with the force from the spring the valve starts to open A further increase in the pressure required for the particular design of the valve causes its full opening...

Page 2: ...rgedwithone pipelinefrom a few safetyvalves freeareaofthe flow of this pipeline shouldbe at least equal to the total area of outlet ports flow of these valves Moreover the pipes should be made advanta...

Page 3: ...oosening of the spring force thereby allowing the minimum lift of the disc and the flow of medium Release of the lever should be made at a pressure between 75 and 85 of set pressure Keep in mind that...

Page 4: ...djustment of the set pressure Set pressure adjustment can be carried by a person authorized or UDT inspector performing the revise who in the case of valves ordered for the pressure range adjusts the...

Page 5: ...installation of the valve Remove inlet protective cap Protective cap of the inlet flange has not been removed prior to installation of the valve Remove the valve from the system and clean inlet of th...

Page 6: ...have fallen out and thus the impurities entered into the valve During transport and storage follow manufacturer s instructions If the inner part of the valve has been polluted it need to be cleaned b...

Page 7: ...t the working conditions for valves at upper limit for medium and temperature pressure Consult the manufacturer replace the spring according to the guidelines and recommendations of the manufacturer I...

Page 8: ...to consideration special conditions If such adjustment is not possible replace the valve with a new one with a proper characteristics The valve was designed with too large capacity in relation to the...

Page 9: ...xternal medium leakage Use of safety valve without external tightness test confirmed by the manufacturer Use valve with gastight construction that is with external tightness test of the valve Use of v...

Page 10: ...dynamic interaction of flow stream flowing through the silencer should be taken into account Silencer body should not interfere with effective operation of safety valve and additional pressure drops s...

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