Zest LUXLINE Z2205 Service Manual Download Page 1 | Manualshive

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LUXLINE

LUXLINE

Strength equipment

SERVICE

AND

MAINTAINENCE MANUAL

MAY 2011

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Summary of Contents for LUXLINE Z2205

Page 1: ...LUXLINE LUXLINE Strength equipment SERVICE AND MAINTAINENCE MANUAL MAY 2011 ...

Page 2: ...ting the stack a few times to its highest position 3 5 Check the free movement before the weight stack is lifted if more then 15mm cable tension should be adjusted 4 6 Inspect the cable for kinks damaged or worn outer sheath and ex posed cable wire including all connection points With any visual damage replace cable immediately 4 7 Check the upholstery for dirt rips and tears clean at least twice ...

Page 3: ...e weight stack pin in random positions The alignment might be out if the unit has recently been moved and or is not level Check and level the weight stack support by placing spacers under the legs Once level insert the selector pin in the lowest plate lift the whole stack and drop 100mm 4 Check the operating smoothness of the weight stack by lifting the weight a few times to its highest position I...

Page 4: ...ok the cable back in the eye bolt and check if the free movement is 15mm If correct tighten the locknut and turn the nylon cable lock back against the eye bolt Note Replace cable when the other end has a crimped on Thimble Bolt Locknut Locknut Nylon lock 6 Inspect the cable for kinks damaged or worn outer sheath and exposed ca ble wire With any visual damage replace cable immediately Each new LUXL...

Page 5: ...drop of light engine oil In a rare event a glass rein forced nylon bush can be replaced by removing the shaft and the brass lock pin from the bush housing before the bush is pulled out When the bush has been re placed re drill the pin hole 2 8mm and replace the brass pin Older models may not have a brass lock pin in this event we advice to knock in a brass lock pin by drilling a 2 8mm hole 10 mm f...

Page 6: ... devel oped ZEST surface cleaner on all painted surfaces right from the beginning and once cleaned a ZEST wax emulsion is applied this creates a thin layer of durable wax on the surface to protect it against perspiration salts and make the removal of skiff marks easier Cleaning warm water HEAVY duty dilute 1 10 MEDIUM duty 1 50 LIGHT duty 1 200 Wipe down the painted surface with a soft damp cloth ...

Page 7: ... 25 Allen cap screw 14 M10x10 Grub screw on cam 5 M8 Flat washer 15 Nylon bush 49 25 25 x 17 5 6 M10 Stud lift twist adjuster 16 Pulley assembly 7 Nylon bush 42 35 25 x 22 5 8 PVC handgrips 9 Roller pad 150 dia x 500 10 Pull pin replacement kit Note To replace the nylon bushes 15 firstly remove the tapered pin 13 by carefully tapping with a hammer the thin end to loosen it then remove the collar 1...

Page 8: ...ion Ref no 1 Pulley assembly 11 Feet covers 2 Grommet 18 I D 12 M10x100 Allen cap Dome nut 3 Collar S Steel 32 20 x 25 13 Swivel pulley bottom 4 M8 x 8 mm Grub screw 14 Handrail 5 M24 Lock nut 15 6 Nylon bush 42 35 25 x 22 5 7 Swivel pulley top 8 Cage panels set 9 M10 x 65 Allen cap Dome nut 10 Weight selector pin ...

Page 9: ...onsequential corrosion thereof caused by scraping chipping and abrasive cleaning is not covered by the warranty Our warranty shall be null and void if the equipment is not used for its intended purpose mishandled and or abused All warranty will be null and void in the event of a repair or a modification being executed by any technical service without the written prior authorisation of Zest Manufac...

Page 10: ...er placed by ______________________ Fax no _______________________ Tel no _______________________ Cable type A B C D Quantity Model No ZP Serial Asset No Weight stack kg Cable length mm A B C D Form completed by ____________________________ Date _______________________ Please note 1 The physical length of the existing cable should be accurately measured as illustrated below 2 There are 4 cable typ...

Page 11: ...rder placed by _______________________ Fax no _______________________ Tel no _______________________ Since we strife to improve our hand build units the position of the fixing holes may vary from unit to unit for this reason all upholstery parts will be supplied without nut inserts However the upholstered part will come with an easy to follow instruction special designed nut inserts M8 x 35 cap sc...

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