ZERUN Z4S-abcde Series Instruction Manual Download Page 6

 

INSTRUCTION MANUAL 

        

            

               

Rev. A

 

 

  

Dongguan Zerun Electronics Technology Co.,Ltd.

( NO.1 Xianxi Industrial Park, Zhen‘an Road, Shangjiao, Chang’an Dongguan, Guangdon, P.R. China )

  

 

 5 / 9 

 

 For the cable mounting type, If there is a visible deformation or damage appears at 

the sealing area of the cable, which matches with the connector component in 

following process, the cable end needs to be trimmed to remove the area.

 

3.3

 

Crimping

 

of

 

the

 

contacts

 

Zerun specified crimp tool should be used in this step. 

Insert the contact into the corresponding crimping notch or locator (male or female) taking into account 

the cable size used. Press the pliers gently together until the crimp s are properly located within the 

crimping die. Insert the stripped cable end until the insulation comes up against the crimp insert. 

Completely close the crimping pliers. See Picture 7. 

 

 

 

 

 

 

 

 

See Picture 8 of crimp result. 

 

 

 

 

 

 

When you insert striped cable into contact barrel, always insure all conductor 

strands are captured in the contact barrel. 

 

Picture 7

PRESS

Picture 8

Summary of Contents for Z4S-abcde Series

Page 1: ...ZER DC P Conn INSTR RUN Z Photov ection S UCTION 4S abc voltaic System f N MANU cde Se c Conne for Solar UAL ries ector r Panel Rev A...

Page 2: ...China 1 9 Content 1 Scope 2 2 Product Characteristics 2 2 1 Product Specifications 2 2 2 Features 2 2 3 Product Family 2 2 4 Related Documents 3 3 User Instruction 3 3 1 Cleaning 3 3 2 Cable Preparati...

Page 3: ...rum type crown spring make electrical connection fastness z Ratchet mechanism to lock the nut cover reliably avoid being loosened after long term use z Self locking between the male and female connect...

Page 4: ...ing Any type of exposure to contaminants dust humidity etc can negatively affect the system with regards to its functions over the duration of use This applies especially to the functionality of the c...

Page 5: ...oducts We recommend the use of soft cloths moistened with isopropyl alcohol for cleaning Un mated contacts must be protected against moisture dust and any environmental pollution Only clean and dry ma...

Page 6: ...of the contacts Zerun specified crimp tool should be used in this step Insert the contact into the corresponding crimping notch or locator male or female taking into account the cable size used Press...

Page 7: ...or 12AWG Min 320N 70 Lbs 6 0 mm or 10AWG Min 360N 80 Lbs 3 4 Assembly Process Cable Monuting Insert contact cable assembly into back of male and female connector A click should be heard or felt when...

Page 8: ...re match with o ring shall be smooth and there shall be no burrs or other defects which might scrape the o ring Insert the connector through the hole on panel and then install the gasket and nut See P...

Page 9: ...lign the 2 half connectors and mate them together by hand until a click is heard and or felt Pulling female and male connector to make sure the connector is firmly engaged The force is 20N max For un...

Page 10: ...ang an D the connecto r may be ele reme caution uld only be o n against en rushed on the The cable m P TRUCTIO Dongguan Guangdo or while it is ectrically ch n should be opened by a vironmental e direc...

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