Zero FXS 2019 Page 153 Owner'S Manual Download

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Index

INDEX.1

Accessories ................................................................. 6.29

Bolt Torque Specifications ............................................. 6.6
Brake/Tail Light Bulb Replacement ............................. 6.26
Brakes ......................................................................... 6.10

Brake Fluid Level Inspection ................................... 6.10
Brake Pad Inspection .............................................. 6.11
Braking ...............................................................4.4

4.6

DOT 4 brake fluid .................................................... 6.11
Front Brake ............................................................. 6.10
Parking Brake ......................................................... 6.13
Rear Brake .............................................................. 6.11
Squeal ..................................................................... 6.12

Charging the Power Pack.............................................. 5.6
Cleaning Your Motorcycle ........................................... 6.28
Contact information

NHTSA .................................................................... 9.11
Zero Motorcycles .................................................... 9.10

Dash Settings .............................................................. 3.13

Drive Belt .....................................................................6.16

Checking Drive Belt Tension ......................... 6.16

6.17

Gates® Carbon Drive™ Smartphone application ...6.18

Drive Chain ..................................................................6.20

Adjustment Procedure.............................................6.22
Cleaning ..................................................................6.20
Lubricating...............................................................6.21

Emissions Information ...................................................1.7

Fuses ...........................................................................6.30

High Voltage Fuse Center .......................................6.33

General Operation .........................................................4.1

Key Switch/Steering Lock Positions ..........................4.2
Pre-Ride Inspection...................................................4.1

General Safety Precautions...........................................2.1
General Troubleshooting ...............................................7.8

Headlight

Alignment ................................................................6.23
Bulb Replacement ...................................................6.23

Zero Owner's Manual (FX and FXS).book Page 1 Tuesday, October 23, 2018 1:54 PM

Summary of Contents for FXS 2019

Page 1: ...2019 OWNER S MANUAL ZERO FX FXS ZERO FX ZERO FXS 2019 OWNER S MANUAL ROMOTORCYCLES COM 88 09076 01 Zero Owner s Manual FX and FXS book Page 1 Tuesday October 23 2018 1 54 PM...

Page 2: ...Zero Owner s Manual FX and FXS book Page 2 Tuesday October 23 2018 1 54 PM...

Page 3: ...1 7 Maximizing Your Range 1 8 Transporting 1 11 Safety Information 2 1 General Safety Precautions 2 1 General Safety Precautions 2 1 Important Operating Information 2 2 Location of Important Labels 2...

Page 4: ...blic Charging Stations 5 12 Add On Electrical Equipment 5 12 Maintaining Your Motorcycle 6 1 Maintaining Your Motorcycle 6 1 Owner s Responsibilities 6 1 Parts Maintenance Items 6 2 Service History 6...

Page 5: ...t Does This Limited Warranty Cover 9 1 What Is The Coverage Period Of This Limited Warranty 9 2 What Is Not Covered By This Limited Warranty 9 3 What Other Limitations Or Disclaimers Apply To This Lim...

Page 6: ...Zero Owner s Manual FX and FXS book Page 4 Tuesday October 23 2018 1 54 PM...

Page 7: ...torcycle please contact your authorized Zero Motorcycles dealer For 24 hour updates and additional information about your motorcycle visit the Owner Resources section of the Zero Motorcycles website h...

Page 8: ...s that could damage your motorcycle WARNING Please read this manual carefully and completely before operating this motorcycle Do not attempt to operate this motorcycle until you have attained adequate...

Page 9: ...tate of charge below 30 SOC Leaving the power pack at a low state of charge for a prolonged period could damage it and void your warranty If you ride in hot weather 35 C 95 F or spend a majority of yo...

Page 10: ...fication Numbers Owner Information Record information pertaining to your motorcycle here When contacting your dealer you may need to provide this information Zero Owner s Manual FX and FXS book Page 4...

Page 11: ...The key code is a 5 digit number used to create duplicate keys This number is located on a tag that accompanies the original keys Vehicle Identification Number VIN The VIN is a 17 digit number stampe...

Page 12: ...ollowing breakdown of the VIN will help you understand the significance of each digit or character in case you need to reference it when contacting Zero or ordering parts Zero Owner s Manual FX and FX...

Page 13: ...ge of an electric vehicle is defined as the distance the vehicle travels on a single full charge of the power pack Just like EPA mileage estimates on an automobile your mileage may vary Your range res...

Page 14: ...eport the associated measured range values Range values labeled Combined are based on a calculation that assumes a duty cycle comprised of 50 City 50 Highway See technical specification charts on page...

Page 15: ...General Information 1 9 Zero Owner s Manual FX and FXS book Page 9 Tuesday October 23 2018 1 54 PM...

Page 16: ...General Information 1 10 Zero Owner s Manual FX and FXS book Page 10 Tuesday October 23 2018 1 54 PM...

Page 17: ...s around a frame contact point Soft straps must be used to reduce scratches or other damage Use two ratchet straps in the front and two in the rear The tie down straps should be at a 45 angle from the...

Page 18: ...Notes 1 12 Zero Owner s Manual FX and FXS book Page 12 Tuesday October 23 2018 1 54 PM...

Page 19: ...lling or unable to take responsibility for their actions should not use this motorcycle You assume all responsibility while operating your motorcycle The seller assumes no liability for misuse or oper...

Page 20: ...motorcycle s electrical components While unplugged with the key in the OFF position the motorcycle s electronics will consume a very small amount of power and the power pack will drain extremely slowl...

Page 21: ...e following information for both North American and European models A VECI Vehicle Emission Control Information label B VIN label North America certification label C VIN label European Union certifica...

Page 22: ...Location of Important Labels 2 4 High Voltage Warning Labels Located near the motor Zero Owner s Manual FX and FXS book Page 4 Tuesday October 23 2018 1 54 PM...

Page 23: ...Controls and Components 3 1 Controls and Components Controls and Components THIS PAGE INTENTIONALLY LEFT BLANK Zero Owner s Manual FX and FXS book Page 1 Tuesday October 23 2018 1 54 PM...

Page 24: ...Controls and Components 3 2 Motorcycle Controls Zero Owner s Manual FX and FXS book Page 2 Tuesday October 23 2018 1 54 PM...

Page 25: ...C Dash For description and operation see Dash Overview on page 3 8 D Front Brake Fluid Reservoir For description and operation see Brakes on page 6 10 E Right Handlebar Control For description and op...

Page 26: ...Controls and Components 3 4 Left Side View Zero Owner s Manual FX and FXS book Page 4 Tuesday October 23 2018 1 54 PM...

Page 27: ...n page 3 17 E Drive Belt Tension Adjuster For the drive belt adjustment procedure see Drive Belt Adjustment Procedure on page 6 19 F Kickstand Switch This switch is a safety feature that prevents moto...

Page 28: ...Controls and Components 3 6 Right Side View Zero Owner s Manual FX and FXS book Page 6 Tuesday October 23 2018 1 54 PM...

Page 29: ...pped on page 5 3 D Power Pack For a description see Power Pack on page 5 1 E 12V Fuse Center For a description see Fuses on page 6 30 F Power Pack Charger For a description see On Board Power Pack Cha...

Page 30: ...Controls and Components 3 8 Dash Overview Zero Owner s Manual FX and FXS book Page 8 Tuesday October 23 2018 1 54 PM...

Page 31: ...ECO SPORT and CUSTOM has been selected by the rider using the performance level mode button located on the right handlebar control assembly See Performance Level Mode Button on page 3 20 I Output Mete...

Page 32: ...Controls and Components 3 10 Warning Indicator Lights Zero Owner s Manual FX and FXS book Page 10 Tuesday October 23 2018 1 54 PM...

Page 33: ...light illuminates continuously it indicates that one or more of the powertrain components have exceeded their temperature limit Performance will be reduced until the component s have cooled sufficien...

Page 34: ...g Indicator Flashes slowly when the motorcycle is accepting a charge The indicator flashes rapidly when a charging error is detected The indicator is solid green when the battery is completely charged...

Page 35: ...after 15 seconds if no further button press is detected and the dash will return to its normal operating mode Displays A B Display A To select Display A with the dash in its normal operating mode mom...

Page 36: ...5 miles of a ride while the application is calibrating itself Life AV Displays the average energy usage over the life of the motorcycle in watt hours Wh per mile mi or kilometer km depending on the cu...

Page 37: ...normal operating mode Unit Display Temperature To change the units that the temperature display is shown 1 With the dash in its normal operating mode press and hold the SEL button for 5 seconds 2 Mom...

Page 38: ...t Armed The motorcycle must be keyed ON the kickstand must be in the down position and the run switch must be in the Stop position 2 Press and hold the Mode button on the right handlebar for a minimum...

Page 39: ...Controls and Components 3 17 Handlebar Controls Zero Owner s Manual FX and FXS book Page 17 Tuesday October 23 2018 1 54 PM...

Page 40: ...closed position The brake light also illuminates D Throttle Control Twist the throttle in a counter clockwise rotation A to energize the motor and start the motorcycle in a forward direction Release t...

Page 41: ...he switch is pressed the hazard warning circuit will turn off H Turn Signal Switch When the turn signal switch is pushed in the left or right position the corresponding front and rear turn signals fla...

Page 42: ...n you want softer acceleration This position is also good for newer riders and for extending range The SPORT selection causes the motorcycle to accelerate at a significantly faster rate but decreases...

Page 43: ...ween the lever and the throttle control Parking Brake Operation if equipped Your Zero Motorcycle may be equipped with a parking brake system When applied the parking brake will prevent your motorcycle...

Page 44: ...Notes 3 22 Zero Owner s Manual FX and FXS book Page 22 Tuesday October 23 2018 1 54 PM...

Page 45: ...see if it rolls You should be able to lock up the wheels completely by applying the brakes Throttle With the key switch in the OFF position apply the throttle and release to verify that the throttle i...

Page 46: ...be removed in either the OFF or steering lock position Steering Lock Using the steering lock when parked prevents unauthorized use and helps prevent theft To operate the steering lock 1 Turn the hand...

Page 47: ...tip over sensor is activated The motorcycle drive mode will be disabled while tipped over The motorcycle can t be driven or charged while in a tipped over state Upright the motorcycle and perform one...

Page 48: ...G If ABS is disabled or inoperable and you apply the front or rear brake hard enough it is possible to lock the wheels This could cause you to lose control of the motorcycle and could lead to serious...

Page 49: ...olid letting you know that the thermal strategy is now being applied and that your motorcycle s power will be reduced accordingly If you encounter the strategy while trying to maintain a high vehicle...

Page 50: ...e without ABS When the motorcycle is stationary and the key is turned to the ON position it is normal for the ABS warning indicator A on the dash to illuminate The indicator will remain on until the s...

Page 51: ...to the ON position 4 Resume normal operation ABS Warning Indicator When the motorcycle is stationary and the key turned to the ON position it is normal for the ABS warning indicator on the dash to il...

Page 52: ...e will operate as a non ABS equipped motorcycle with increased stopping distance and unpredictable brake control WARNING If the front and rear wheel speeds vary in speed significantly such as during a...

Page 53: ...s requirements can be found by measuring the front suspension s sag This measurement quickly determines if your front springs are approximately correct for your weight This adjustment is a recommended...

Page 54: ...t M1 Example The total sag is 2 87 in 73 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be adjusted MEASUREMENT OPERATOR VALUE M1 6 49 in 165 mm M2...

Page 55: ...ster screw A on the top of both fork legs Next to the screw are the letters H meaning Hard MAX which is for slower rebound and S meaning Soft MIN which is for faster rebound This determines how quick...

Page 56: ...ddle setting and fine tune the compression from there Proper compression allows the tire to track the ground over consecutive bumps Compression that is set too slow will pack up feel harsh over consec...

Page 57: ...ounter clockwise from maximum H position Front Fork Rebound 9 clicks counter clockwise from maximum H position Front Fork Preload 7 5 turns clockwise from the full out position ADJUSTMENT SETTING Fron...

Page 58: ...This adjustment is a recommended guideline personal riding preference may vary from the specifications given To Check the Sag Value 1 Support your motorcycle on a stand with the rear wheel off the gro...

Page 59: ...s 1 97 in 50 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be adjusted MEASUREMENT OPERATOR VALUE M1 24 02 in 610 mm M2 20 79 in 528 mm Sag 3 22 i...

Page 60: ...ound Adjustment The rebound adjuster knob A is at the bottom of the shock Printed on the knob is H meaning Hard MAX which is for slower rebound and S meaning Soft MIN which is for faster rebound The r...

Page 61: ...a middle setting and fine tune the compression from there Proper compression allows the tire to track the ground over consecutive bumps Compression that is set too hard will pack up feel harsh over co...

Page 62: ...he motorcycle was originally supplied with FX FXS Models ADJUSTMENT SETTING Rear Shock Compression 9 clicks counter clockwise from maximum H position Rear Shock Rebound 12 clicks counter clockwise fro...

Page 63: ...at temperatures below 32 F 0 C or above 122 F 50 C The Zero power packs have been designed to operate under normal temperatures and environmental conditions However the lithium ion batteries used in t...

Page 64: ...perations that could damage the power pack See Safety Interlocks on page 7 16 for more information The BMS also monitors the power pack for a host of predefined conditions and then takes actions accor...

Page 65: ...er pack s 1 Remove the key from the key switch and safely support the motorcycle 2 Grasp the top of the key lock latch see arrows and pull downward to unlock the power pack rail 3 Pull the power pack...

Page 66: ...ou are installing a second power pack remove the power pack connector plug from the first power pack and securely store it using the strap located under the seat 4 Slide the second power pack into pos...

Page 67: ...he power pack may be fully charged To ensure that the power pack is charged check the charge indicator on the dash display prior to riding If the power pack terminates the charge before the charger re...

Page 68: ...e the internal temperature is below 122 F 50 C If the power pack has recently been operating near maximum output and or in hot conditions it may not take a charge the power pack should cool off and be...

Page 69: ...n charging 3 The charging icon A flashes as the battery is being charged Once charging is complete the icon stays illuminated 4 For charging times refer to the Technical Specifications section for cha...

Page 70: ...e number of chargers used The accessory charging connector is located above the motor For more information on how to connect additional chargers refer to the quick charger s owner s manual WARNING Onl...

Page 71: ...emove cover 4 Connect the Quick charger to the power pack connector A 5 Plug in the AC Power Cord to an AC power outlet Always connect the charger to a GROUNDED outlet When using an extension cord avo...

Page 72: ...he SOC reads 100 the battery system is fully charged disconnect the charger When the power pack is fully charged disconnect the chargers and reinstall the protective cover Note If Quick Charger will b...

Page 73: ...maximum voltage C 100 Charge The 100 Charge LED is a green indicator If it is on solid the charging is complete and the charger will enter maintenance mode If it is flashing the absorption phase is c...

Page 74: ...rnment offices and other businesses We recommend that you search the internet for locations in your area For example search for charging stations Note Use of a Level 2 charging adapter accessory cord...

Page 75: ...rm routine care and maintenance of your electric motorcycle as detailed in this Owner s Manual Use only Zero approved parts and Zero Motorcycles accessories The operator is responsible for learning an...

Page 76: ...average riding conditions Some items will need more frequent service if you ride in unusually wet or dusty areas Consult your dealer for recommendations applicable to your individual needs and use It...

Page 77: ...ary Replace brake fluid every 12 months 2 Front Brake Check operation and for fluid leakage Replace brake pads if necessary 3 Rear Brake Check operation and for fluid leakage Replace brake pads if nec...

Page 78: ...rpose grease Repack 10 Chassis Fasteners Check all chassis fasteners and fittings Tighten and adjust as needed 11 Front Brake Lever Pivot Shaft Apply silicon grease lightly Check operation and for oil...

Page 79: ...and free play 15 Kickstand Pivots Check operation Apply silicon grease lightly 16 Kickstand Switch Check operation and replace if necessary 17 Drive Motor Commissioning and timing ITEM ROUTINE EVERY...

Page 80: ...mount bolts upper lower 52 lb ft 70 5 Nm 38 lb ft 51 5 Nm E Rear caliper mount bolts 15 lb ft 20 Nm Use LOCTITE 242 or equivalent F Motor mount bolts rear 20 lb ft 27 Nm G Motor mount bolts front 20 l...

Page 81: ...Maintaining Your Motorcycle 6 7 Left Side Of Motorcycle Refer to Torque table on page 6 6 Zero Owner s Manual FX and FXS book Page 7 Tuesday October 23 2018 1 54 PM...

Page 82: ...Maintaining Your Motorcycle 6 8 Right Side Of Motorcycle Refer to Torque table on page 6 6 Zero Owner s Manual FX and FXS book Page 8 Tuesday October 23 2018 1 54 PM...

Page 83: ...pped below 30 1 The power pack is a lithium ion power system While it does require charging it does not require maintenance 2 The power pack should be kept away from extremes of temperature To maximiz...

Page 84: ...ter cylinder reservoir prior to removing cover cap Low fluid levels may indicate worn brake pads or a leak in the hydraulic system Inspect the brake pads for wear and or the hydraulic system for leaks...

Page 85: ...ore opening the reservoir Unscrew the cap and add new DOT 4 brake fluid Inspect the cap seal ensuring that it is free of any wear or damage then reinstall the cap Brake Pad Inspection The brake pads m...

Page 86: ...l Bedding in the brakes is a process of depositing an even layer of pad material on the surface of the brake disc Front brake pads Rear brake pads WARNING With new brake systems or just new pads the f...

Page 87: ...ake lever in the OFF position 3 Insert a screwdriver into the slot on the end of the cable A to prevent it from rotating 4 Gradually tighten adjustment nut B while rotating the wheel until you can fee...

Page 88: ...on page 6 2 To adjust the fork see Suspension Adjustment on page 4 9 Wheels And Tires Inspect both wheels for the following Bent loose or missing spokes Bent or cracked rims Impact marks on the rims I...

Page 89: ...be checked and adjusted to the proper inflation levels before each ride Tire pressure should be checked using an accurate gauge when the tires are cold This means that the tires have not been ridden o...

Page 90: ...ormally covered by nylon layer and polyethylene layer This condition will result in belt failure and indicates worn sprocket teeth Signs of puncture or cracking at the base of the belt teeth If any of...

Page 91: ...ide Belt tension can be checked from under the motorcycle without interference 1 Remove the key from the ignition switch 2 Press the Tension Tester steadily to the non cogged side of the belt half of...

Page 92: ...t span close to the center between the sprockets Note The application works best in a quiet environment Note The following application instructions may differ between phones 1 Remove the key from the...

Page 93: ...xle nut C on right side of motorcycle 3 Loosen the left and right 13 mm jam nuts A 4 Turn the left and right 13 mm adjustment bolts B 1 4 turn at a time until the belt adjustment is within specificati...

Page 94: ...uld result in serious injury or death Follow the manufacturer s instructions for the chain cleaner you are using below are the general guidelines 1 Remove the key from the key switch 2 Set the motorcy...

Page 95: ...low the manufacturer s instructions for the chain lubricant you are using below are the general guidelines Do not allow any of the lubricant to get on the brake rotor To lubricate the drive chain 1 Tu...

Page 96: ...ft and right 13 mm adjustment bolts B 1 4 turn at a time until the chain adjustment is within specification 5 Tighten left and right jam nuts A to secure the chain 6 Tighten the axle nut C on right si...

Page 97: ...he motorcycle is shipped with the headlight at a 0 5 2 5 dip The four headlight assembly retaining bolts A are located on the sides of the headlight assembly retaining brackets To adjust the headlight...

Page 98: ...2 Release and remove the trim cover 3 Remove the four bolts B securing the headlight assembly to the headlight assembly retaining brackets 4 Release the headlight assembly 5 Disconnect the headlight...

Page 99: ...nants from the bulb using a clean cloth moistened with alcohol 9 Install the replacement headlight bulb into the lens 10 Installation is the reverse of the removal procedure Turn Signal Light Bulb Rep...

Page 100: ...n clockwise until it stops 4 Install the brake tail light lens and screws tighten the screws Do not over tighten the screws Running Light Bulb Replacement 1 Remove the two bolts A securing the trim co...

Page 101: ...tainer from headlight C 6 Remove the running light bulb from retainer 7 Install the replacement running light bulb into retainer 8 Installation is the reverse of the removal procedure Zero Owner s Man...

Page 102: ...hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts 1 Gently wash your motorcycle with a sponge or a clean soft cloth mild detergent and...

Page 103: ...in a cool area Storing your motorcycle in a hot area will cause your power pack s life to be shortened The recommended storage temperature is 4 F 20 C to 95 F 35 C When you re ready to take your moto...

Page 104: ...age rating If the fuse melts repeatedly have the electrical system inspected by your dealer To access the 12 volt fuse center and the ABS fuse the RH front body panel has to be removed Removing the RH...

Page 105: ...gether and remove the protective cover 3 Replace the required fuse Note After replacing the defective fuse s remember to reinstall the fuse center cover The 12 volt fuse values are listed below FUSE R...

Page 106: ...tab away from the cap and pull fuse holder To replace the ABS fuse 1 Remove the RH front body panel See Removing the RH front body panel on page 6 30 2 Gently pull the tab A away from the red cap to...

Page 107: ...e key switch is in the OFF position 2 Remove the 5 fasteners see arrows securing the flexible protective cover to the motorcycle 3 Remove the flexible protective cover to gain access to the fuses 4 Pu...

Page 108: ...to gain access to the fuse 4 Pull back sheathing to access fuse 5 Replace the fuse The high voltage fuse values are listed below Note If the charge fuse 3 needs replacement contact your Zero Motorcycl...

Page 109: ...in access to the fuse 3 Unscrew the fuse cap C and withdraw the fuse from the battery 4 Pull fuse from fuse cap and replace fuse with one of equivalent rating SPT3 15A 5 Install fuse and cap 6 Install...

Page 110: ...Notes 6 36 Zero Owner s Manual FX and FXS book Page 36 Tuesday October 23 2018 1 54 PM...

Page 111: ...hot to touch during and after starting and when the motorcycle is shut off Be careful of both the high voltage and the high temperature Obey all labels that are attached to the motorcycle WARNING The...

Page 112: ...detected count the number of times the red indicator light A flashes flashing sequence does repeat Refer to the table starting on the next page for possible causes and solutions to the issue Zero Owne...

Page 113: ...in the OFF position Press the motor stop switch ON button Kickstand is down Raise kickstand 2 Self Test Failed Contact Zero or your dealer 3 High Throttle Disable Throttle is ON or throttle connection...

Page 114: ...r Needs second module or blanking plug inserted 15 Battery Management System BMS Startup Error Reset BMS with button If problem persists contact Zero or your dealer 16 Battery Management System BMS In...

Page 115: ...rieved from the dash Display A To retrieve the error code see Display A on the Displays A B on page 3 13 Refer to the table starting on the next page to identify the error associated with the Error Co...

Page 116: ...Battery Temperature Sensor Fault 19 High Charge Current 20 BMS Low Isolation 21 Board Vpack Error 22 Board Temperature Error 23 Post Error 24 Startup Error 25 Contactor Open Warning 26 Contactor Welde...

Page 117: ...ontactor Open Disable 50 BMS Self Test Error 51 BMS Self Test Warning 52 Reserve Partition Disable 53 BMS Internal Disable 54 Internal Disable Error 55 Internal Fault Error 56 Monolith Not Connected 5...

Page 118: ...g Fault code set Check A C outlet for power A C source check fuse voltage See Charge Fault Code chart on page 7 11 or see Understanding BMS Flash Code Patterns on page 7 11 Handlebars wobbly shimmy In...

Page 119: ...provides a visual notification about the status of the power pack There are four LED lamps that will flash one red and three green lamps The window is located on the front side of the power pack Refer...

Page 120: ...SOLUTION 50 ms 5 sec Healthy BMS OK 50 ms 5 ms Isolation Fault Contact Zero or the Dealer 50 ms 60 sec Pack Low Charge power pack 50 ms 1 sec Number of Cell Packs Not Set Contact Zero or the Dealer 50...

Page 121: ...s state of charge 1 RED 2 GREEN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 100 ms 5 sec Charge Complete Unplug Charger Charging 2 sec 25 Continue Charging 2 sec 50 Continue Charging 2 sec 75 Continue Cha...

Page 122: ...EN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 5 sec 1 sec 25 of Power Remaining Charge Soon 5 sec 1 sec 50 of Power Remaining Charge Soon 5 sec 1 sec 75 of Power Remaining Charge Soon 5 sec 1 sec 100 of...

Page 123: ...ins internal temperature sensors If the BMS measures excessive internal temperatures it flashes an error code and disables the throttle You cannot ride the motorcycle until the power pack cools down P...

Page 124: ...roduces an error code which is not described in Understanding BMS Flash Code Patterns then the power pack has encountered a serious internal hardware problem and must be repaired or replaced by a deal...

Page 125: ...re prescribed by the cell manufacturer Storage of the motorcycle for the winter in a non heated garage is acceptable as long as 1 the coldest temperature in the garage does not fall below 4 F 20 C 2 t...

Page 126: ...ttery in direct sunlight in ambient temperatures above 95 F 35 C may result in accelerated permanent decay of power pack performance and hence it is not recommended Safety Interlocks If the BMS detect...

Page 127: ...enter self test mode The flash code pattern from the BMS reports any of the error conditions which would cause the BMS to disable the throttle Each of these conditions the associated self test flash c...

Page 128: ...Notes 7 18 Zero Owner s Manual FX and FXS book Page 18 Tuesday October 23 2018 1 54 PM...

Page 129: ...mental Charger Quick Charge Time accessory 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650 W Integrated Estimated Power Pack Life to 80 city 123 000 mil...

Page 130: ...adjustable spring preload compression and rebound damping DIMENSIONS Wheelbase 1 438 mm Seat Height 881 mm Rake 25 4 degrees Trail 104 mm WEIGHT Curb Weight 131 kg Carrying Capacity 155 kg ECONOMY Ty...

Page 131: ...r Quick Charge Time accessory 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650 W Integrated Estimated Power Pack Life to 80 city 135 000 miles 217 000 km...

Page 132: ...adjustable spring preload compression and rebound damping DIMENSIONS Wheelbase 1 422 mm Seat Height 836 mm Rake 24 4 degrees Trail 71 mm WEIGHT Curb Weight 133 kg Carrying Capacity 153 kg ECONOMY Typ...

Page 133: ...hours 95 charged Supplemental Charger Quick Charge Time accessory ZF3 6 2 3 hours 100 charged 1 8 hours 95 charged ZF7 2 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC...

Page 134: ...Wheel 1 85 x 21 in Rear Wheels 2 50 x 18 in Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston pig...

Page 135: ...Supplemental Charger Quick Charge Time accessory ZF3 6 2 3 hours 100 charged 1 8 hours 95 charged ZF7 2 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650...

Page 136: ...nt Wheel 3 00 x 17 in Rear Wheels 3 50 x 17 in Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston p...

Page 137: ...age 9 9 What Does This Limited Warranty Cover Zero warrants that all factory manufactured 2019 Zero Motorcycles are free from defects in material and workmanship during the period of this Limited Warr...

Page 138: ...ervice date is the date that the authorized dealer performs a pre delivery inspection PDI and delivers the motorcycle to the customer In the event these events occur on different dates the later date...

Page 139: ...Covered By This Limited Warranty Due to the battery chemistry there is a normal expected reduction in range capacity that Power Packs can yield over time and usage Depending on use and storage condit...

Page 140: ...nents damaged by use or operation under abnormal circumstances or contrary to the requirements described in the Owner s Manual including a failure to have the motorcycles firmware updated during the r...

Page 141: ...occurrences Further this Limited Warranty does not apply to 2019 Zero Motorcycles or parts and accessories that are not imported or distributed by Zero What Other Limitations Or Disclaimers Apply To T...

Page 142: ...ed owner or subsequent registered transferee as documented on the Zero motorcycle warranty registration form is responsible for conveying the Owner s Manual and all safety warnings instructions and Li...

Page 143: ...Relate To State Law This Limited Warranty gives you specific legal rights and you may also have other rights which vary from State to State Notice Under State Lemon Laws Some States have laws sometime...

Page 144: ...nc directly at 1 888 786 9376 Americas Asia and Oceania or 31 0 72 5112014 UK Europe Middle East and Africa or via e mail at support zeromotorcycles com In any written or telephonic communication plea...

Page 145: ...must be performed to allow Zero the ability to contact the new owner in the unlikely event of a safety related issue Use the email address below or feel free to contact the Zero Customer Service depar...

Page 146: ...ial number if visible An owner information chart is provided on page 1 4 to record this information Zero Motorcycles Inc can be contacted as follows Zero Motorcycles Inc 380 El Pueblo Road Scotts Vall...

Page 147: ...or National Highway Traffic Safety 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov Canada If you believe that...

Page 148: ...Notes 9 12 Zero Owner s Manual FX and FXS book Page 12 Tuesday October 23 2018 1 54 PM...

Page 149: ...or mention at the next service 600 miles 1000 km or 1 month Odometer reading Date Notes Performed by 4 000 miles 7 000 km or 6 months Odometer reading Date Notes Performed by 8 000 miles 13 000 km or...

Page 150: ...Date Notes Performed by 28 000 miles 43 000 km Odometer reading Date Notes Performed by 32 000 miles 49 000 km Odometer reading Date Notes Performed by 36 000 miles 55 000 km Odometer reading Date Not...

Page 151: ...rformed by 52 000 miles 79 000 km Odometer reading Date Notes Performed by 56 000 miles 85 000 km Odometer reading Date Notes Performed by 60 000 miles 91 000 km Odometer reading Date Notes Performed...

Page 152: ...formed by 76 000 miles 115 000 km Odometer reading Date Notes Performed by 80 000 miles 121 000 km Odometer reading Date Notes Performed by 84 000 miles 127 000 km Odometer reading Date Notes Performe...

Page 153: ...9 11 Zero Motorcycles 9 10 D Dash Settings 3 13 Drive Belt 6 16 Checking Drive Belt Tension 6 16 6 17 Gates Carbon Drive Smartphone application 6 18 Drive Chain 6 20 Adjustment Procedure 6 22 Cleanin...

Page 154: ...rd 1 4 Owner s Responsibilities 6 1 P Parking 6 29 Parts Maintenance Items 6 2 Performance Level Switch 3 20 ECO Position 3 20 SPORT Position 3 20 Power Pack 6 9 Plug in Your Z Force Power Pack 1 1 Se...

Page 155: ...rld 8 7 Tip over sensor 4 3 Tire Inflation 6 15 Transporting 1 11 Troubleshooting Battery Management System BMS 7 9 Charge Mode 7 11 Run Mode 7 12 Understanding BMS Flash Code Patterns 7 10 Turn Signa...

Page 156: ...Notes INDEX 4 Zero Owner s Manual FX and FXS book Page 4 Tuesday October 23 2018 1 54 PM...

Page 157: ...First Responder Information High Voltage Component Locations First Responder Information High Voltage Component Locations Zero Owner s Manual FX and FXS book Page 1 Tuesday October 23 2018 1 54 PM...

Page 158: ...2019 OWNER S MANUAL ZERO FX FXS 2019 OWNER S ZEROMOTORCYCLES COM 88 09076 01 Zero Owner s Manual FX and FXS book Page 1 Tuesday October 23 2018 1 54 PM...

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