Zero FX 2018 Page 117 Owner'S Manual Download | Manualshive

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Troubleshooting

7.9

Battery Management System

The Battery Management System (BMS) is located inside
the power pack and is fitted with a window (A) to provide
visual notification about the status of the power pack.

There are four LED lamps that will flash: one red and three
green lamps. The window is located on the front side of the
power pack. Refer to the following pages to understand the
meaning of the BMS flash code patterns.

Note: The other circular cover is for diagnostics only.

Zero Owner's Manual (FX and FXS).book Page 9 Monday, September 11, 2017 10:13 AM

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Summary of Contents for FX 2018

Page 1: ...2018 ZERO FX ZERO FXS ZERO FXS ZERO FX 2018 TORCYCLES COM YC Y Y LES COM 88 08929 01 OWNER S MANUAL OWNER S MANUAL Zero Owner s Manual FX and FXS book Page 1 Monday September 11 2017 10 13 AM...

Page 2: ...Zero Owner s Manual FX and FXS book Page 2 Monday September 11 2017 10 13 AM...

Page 3: ...rtant Operating Information 2 2 Location of Important Labels 2 3 Location of Important Labels 2 3 Controls and Components 3 1 Controls and Components 3 1 Motorcycle Controls 3 2 Left Side View 3 4 Rig...

Page 4: ...And Tires 6 14 Tire Inflation 6 15 Drive Belt 6 16 Drive Chain Optional 6 20 Headlight Alignment 6 23 Turn Signal Light Bulb Replacement 6 25 Brake Tail Light Bulb Replacement 6 26 Running Light Bulb...

Page 5: ...d Warranty 9 5 What Are Your Responsibilities As A Customer 9 6 What Will Zero Do Under This Limited Warranty 9 7 How Does This Limited Warranty Relate To State Law 9 7 How Do You Obtain Service Under...

Page 6: ...Zero Owner s Manual FX and FXS book Page 4 Monday September 11 2017 10 13 AM...

Page 7: ...important part of the vehicle If you have any questions concerning the operation or maintenance of your motorcycle please contact your authorized Zero Motorcycles dealer For 24 hour updates and addit...

Page 8: ...nicians with special training High voltage cable or wiring has an orange covering Do not probe tamper with cut or modify high voltage cable or wiring Unplug Your Z Force Power Pack CAUTION Proper care...

Page 9: ...ication Numbers Owner Information Record information pertaining to your motorcycle here When contacting your dealer you may need to provide this information Zero Owner s Manual FX and FXS book Page 3...

Page 10: ...reate duplicate keys This number is located on a tag that accompanies the original keys Vehicle Identification Number VIN The VIN is a 17 digit number stamped on the head tube of the frame A Do not al...

Page 11: ...llowing breakdown of the VIN will help you understand the significance of each digit or character in case you need to reference it when contacting Zero or ordering parts Zero Owner s Manual FX and FXS...

Page 12: ...e of an electric vehicle is defined as the distance the vehicle travels on a single full charge of the power pack Just like EPA mileage estimates on an automobile your mileage may vary Your range resu...

Page 13: ...port the associated measured range values Range values labeled Combined are based on a calculation that assumes a duty cycle comprised of 50 City 50 Highway See technical specification charts on page...

Page 14: ...General Information 1 8 Zero Owner s Manual FX and FXS book Page 8 Monday September 11 2017 10 13 AM...

Page 15: ...General Information 1 9 Zero Owner s Manual FX and FXS book Page 9 Monday September 11 2017 10 13 AM...

Page 16: ...around a frame contact point Soft straps must be used to reduce scratches or other damage Use two ratchet straps in the front and two in the rear The tie down straps should be at a 45 angle from the...

Page 17: ...ling or unable to take responsibility for their actions should not use this motorcycle You assume all responsibility while operating your motorcycle The seller assumes no liability for misuse or opera...

Page 18: ...d cable as it is designed for use with your motorcycle s electrical components While unplugged with the key in the OFF position the motorcycle s electronics will consume a very small amount of power a...

Page 19: ...following information for both North American and European models A VECI Vehicle Emission Control Information label B VIN label North America certification label C VIN label European Union certificat...

Page 20: ...Location of Important Labels 2 4 High Voltage Warning Labels Located near the motor Zero Owner s Manual FX and FXS book Page 4 Monday September 11 2017 10 13 AM...

Page 21: ...Controls and Components 3 1 Controls and Components Controls and Components THIS PAGE INTENTIONALLY LEFT BLANK Zero Owner s Manual FX and FXS book Page 1 Monday September 11 2017 10 13 AM...

Page 22: ...Controls and Components 3 2 Motorcycle Controls Zero Owner s Manual FX and FXS book Page 2 Monday September 11 2017 10 13 AM...

Page 23: ...C Dash For description and operation see Dash Overview on page 3 8 D Front Brake Fluid Reservoir For description and operation see Brakes on page 6 10 E Right Handlebar Control For description and ope...

Page 24: ...Controls and Components 3 4 Left Side View Zero Owner s Manual FX and FXS book Page 4 Monday September 11 2017 10 13 AM...

Page 25: ...page 3 17 E Drive Belt Tension Adjuster For the drive belt adjustment procedure see Drive Belt Adjustment Procedure on page 6 19 F Kickstand Switch This switch is a safety feature that prevents motor...

Page 26: ...Controls and Components 3 6 Right Side View Zero Owner s Manual FX and FXS book Page 6 Monday September 11 2017 10 13 AM...

Page 27: ...D Power Pack For a description see Power Pack on page 5 1 E 12V Fuse Center For a description see Fuses on page 6 30 F Power Pack Charger For a description see On Board Power Pack Charger on page 5 4...

Page 28: ...Controls and Components 3 8 Dash Overview Zero Owner s Manual FX and FXS book Page 8 Monday September 11 2017 10 13 AM...

Page 29: ...CO SPORT and CUSTOM has been selected by the rider using the performance level mode button located on the right handlebar control assembly See Performance Level Mode Button on page 3 20 I Output Meter...

Page 30: ...Controls and Components 3 10 Warning Indicator Lights Zero Owner s Manual FX and FXS book Page 10 Monday September 11 2017 10 13 AM...

Page 31: ...light illuminates continuously it indicates that one or more of the powertrain components have exceeded their temperature limit Performance will be reduced until the component s have cooled sufficient...

Page 32: ...Indicator Flashes slowly when the motorcycle is accepting a charge The indicator flashes rapidly when a charging error is detected The indicator is solid green when the battery is completely charged...

Page 33: ...after 15 seconds if no further button press is detected and the dash will return to its normal operating mode Displays A B Display A To select Display A with the dash in its normal operating mode mome...

Page 34: ...miles of a ride while the application is calibrating itself Life AV Displays the average energy usage over the life of the motorcycle in watt hours Wh per mile mi or kilometer km depending on the cur...

Page 35: ...normal operating mode Unit Display Temperature To change the units that the temperature display is shown 1 With the dash in its normal operating mode press and hold the SEL button for 5 seconds 2 Mome...

Page 36: ...Armed The motorcycle must be keyed ON the kickstand must be in the down position and the run switch must be in the Stop position 2 Press and hold the Mode button on the right handlebar for a minimum...

Page 37: ...Controls and Components 3 17 Handlebar Controls Zero Owner s Manual FX and FXS book Page 17 Monday September 11 2017 10 13 AM...

Page 38: ...losed position The brake light also illuminates D Throttle Control Twist the throttle in a counter clockwise rotation A to energize the motor and start the motorcycle in a forward direction Release th...

Page 39: ...e switch is pressed the hazard warning circuit will turn off H Turn Signal Switch When the turn signal switch is pushed in the left or right position the corresponding front and rear turn signals flas...

Page 40: ...you want softer acceleration This position is also good for newer riders and for extending range The SPORT selection causes the motorcycle to accelerate at a significantly faster rate but decreases t...

Page 41: ...een the lever and the throttle control Parking Brake Operation if equipped Your Zero Motorcycle may be equipped with a parking brake system When applied the parking brake will prevent your motorcycle...

Page 42: ...Notes 3 22 Zero Owner s Manual FX and FXS book Page 22 Monday September 11 2017 10 13 AM...

Page 43: ...th the key switch in the OFF position apply the throttle and release to verify that the throttle is smooth and returns correctly Tires Check both tires for condition and tread depth Check cold tire pr...

Page 44: ...be removed in either the OFF or steering lock position Steering Lock Using the steering lock when parked prevents unauthorized use and helps prevent theft To operate the steering lock 1 Turn the handl...

Page 45: ...tip over sensor is activated The motorcycle drive mode will be disabled while tipped over The motorcycle can t be driven or charged while in a tipped over state Upright the motorcycle and perform one...

Page 46: ...If ABS is disabled or inoperable and you apply the front or rear brake hard enough it is possible to lock the wheels This could cause you to lose control of the motorcycle and could lead to serious i...

Page 47: ...lid letting you know that the thermal strategy is now being applied and that your motorcycle s power will be reduced accordingly If you encounter the strategy while trying to maintain a high vehicle s...

Page 48: ...without ABS When the motorcycle is stationary and the key is turned to the ON position it is normal for the ABS warning indicator A on the dash to illuminate The indicator will remain on until the sy...

Page 49: ...to the ON position 4 Resume normal operation ABS Warning Indicator When the motorcycle is stationary and the key turned to the ON position it is normal for the ABS warning indicator on the dash to ill...

Page 50: ...will operate as a non ABS equipped motorcycle with increased stopping distance and unpredictable brake control WARNING If the front and rear wheel speeds vary in speed significantly such as during a...

Page 51: ...requirements can be found by measuring the front suspension s sag This measurement quickly determines if your front springs are approximately correct for your weight This adjustment is a recommended...

Page 52: ...M1 Example The total sag is 2 87 in 73 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be adjusted MEASUREMENT OPERATOR VALUE M1 6 49 in 165 mm M2...

Page 53: ...ter screw A on the top of both fork legs Next to the screw are the letters H meaning Hard MAX which is for slower rebound and S meaning Soft MIN which is for faster rebound This determines how quick t...

Page 54: ...dle setting and fine tune the compression from there Proper compression allows the tire to track the ground over consecutive bumps Compression that is set too slow will pack up feel harsh over consecu...

Page 55: ...unter clockwise from maximum H position Front Fork Rebound 9 clicks counter clockwise from maximum H position Front Fork Preload 7 5 turns clockwise from the full out position ADJUSTMENT SETTING Front...

Page 56: ...his adjustment is a recommended guideline personal riding preference may vary from the specifications given To Check the Sag Value 1 Support your motorcycle on a stand with the rear wheel off the grou...

Page 57: ...1 97 in 50 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be adjusted MEASUREMENT OPERATOR VALUE M1 24 02 in 610 mm M2 20 79 in 528 mm Sag 3 22 in...

Page 58: ...und Adjustment The rebound adjuster knob A is at the bottom of the shock Printed on the knob is H meaning Hard MAX which is for slower rebound and S meaning Soft MIN which is for faster rebound The ri...

Page 59: ...middle setting and fine tune the compression from there Proper compression allows the tire to track the ground over consecutive bumps Compression that is set too hard will pack up feel harsh over con...

Page 60: ...e motorcycle was originally supplied with FX FXS Models ADJUSTMENT SETTING Rear Shock Compression 9 clicks counter clockwise from maximum H position Rear Shock Rebound 12 clicks counter clockwise from...

Page 61: ...un time times will vary The power pack should not be used outside of the range of 23 F to 140 F 5 C to 60 C the Battery Management System BMS turns off the power controller outside of this range Note...

Page 62: ...erations that could damage the power pack See Safety Interlocks on page 7 16 for more information The BMS also monitors the power pack for a host of predefined conditions and then takes actions accord...

Page 63: ...e power pack rail 3 Pull the power pack rail A away from the motorcycle 4 Using a firm grip slide the power pack out of the frame Note If necessary assist removal by also pushing battery from opposite...

Page 64: ...sible cases that can occur When connected to the charger the power pack will receive a full charge Once fully charged the charger will cycle between 90 and 100 state of charge When the state of charge...

Page 65: ...ou should ensure the internal temperature is below 122 F 50 C If the power pack has recently been operating near maximum output and or in hot conditions it may not take a charge the power pack should...

Page 66: ...charging 3 The charging icon A flashes as the battery is being charged Once charging is complete the icon stays illuminated 4 For charging times refer to the Technical Specifications section for char...

Page 67: ...number of chargers used The accessory charging connector is located above the motor For more information on how to connect additional chargers refer to the quick charger s owner s manual WARNING Only...

Page 68: ...ose and the current State of Charge SOC should display on the dash 6 Plug in the AC Power Cord to an AC power outlet Always connect the charger to a GROUNDED outlet When using an extension cord avoid...

Page 69: ...power pack is fully charged disconnect the chargers and reinstall the protective cover Note If Quick Charger will be used again cut access flap see dashed line B in flexible protective cover before re...

Page 70: ...maximum voltage C 100 Charge The 100 Charge LED is a green indicator If it is on solid the charging is complete and the charger will enter maintenance mode If it is flashing the absorption phase is co...

Page 71: ...nment offices and other businesses We recommend that you search the internet for locations in your area For example search for charging stations Note Use of a Level 2 charging adapter accessory cord Z...

Page 72: ...Notes 5 12 Zero Owner s Manual FX and FXS book Page 12 Monday September 11 2017 10 13 AM...

Page 73: ...m routine care and maintenance of your electric motorcycle as detailed in this Owner s Manual Use only Zero approved parts and Zero Motorcycles accessories The operator is responsible for learning and...

Page 74: ...average riding conditions Some items will need more frequent service if you ride in unusually wet or dusty areas Consult your dealer for recommendations applicable to your individual needs and use It...

Page 75: ...ry Replace brake fluid every 12 months 2 Front Brake Check operation and for fluid leakage Replace brake pads if necessary 3 Rear Brake Check operation and for fluid leakage Replace brake pads if nece...

Page 76: ...pose grease Repack 10 Chassis Fasteners Check all chassis fasteners and fittings Tighten and adjust as needed 11 Front Brake Lever Pivot Shaft Apply silicon grease lightly Check operation and for oil...

Page 77: ...and free play 15 Kickstand Pivots Check operation Apply silicon grease lightly 16 Kickstand Switch Check operation and replace if necessary 17 Drive Motor Commissioning and timing ITEM ROUTINE EVERY R...

Page 78: ...ount bolts upper lower 52 lb ft 70 5 Nm 38 lb ft 51 5 Nm E Rear caliper mount bolts 15 lb ft 20 Nm Use LOCTITE 242 or equivalent F Motor mount bolts rear 20 lb ft 27 Nm G Motor mount bolts front 20 lb...

Page 79: ...Maintaining Your Motorcycle 6 7 Left Side Of Motorcycle Refer to Torque table on page 6 6 Zero Owner s Manual FX and FXS book Page 7 Monday September 11 2017 10 13 AM...

Page 80: ...Maintaining Your Motorcycle 6 8 Right Side Of Motorcycle Refer to Torque table on page 6 6 Zero Owner s Manual FX and FXS book Page 8 Monday September 11 2017 10 13 AM...

Page 81: ...Parking and Long Term Storage on page 6 29 for more information The power pack must be charged within 24 hours if fully discharged 1 The power pack is a lithium ion power system While it does require...

Page 82: ...er cylinder reservoir prior to removing cover cap Low fluid levels may indicate worn brake pads or a leak in the hydraulic system Inspect the brake pads for wear and or the hydraulic system for leaks...

Page 83: ...re opening the reservoir Unscrew the cap and add new DOT 4 brake fluid Inspect the cap seal ensuring that it is free of any wear or damage then reinstall the cap Brake Pad Inspection The brake pads mu...

Page 84: ...Bedding in the brakes is a process of depositing an even layer of pad material on the surface of the brake disc Front brake pads Rear brake pads WARNING With new brake systems or just new pads the fi...

Page 85: ...ke lever in the OFF position 3 Insert a screwdriver into the slot on the end of the cable A to prevent it from rotating 4 Gradually tighten adjustment nut B while rotating the wheel until you can feel...

Page 86: ...n page 6 2 To adjust the fork see Suspension Adjustment on page 4 9 Wheels And Tires Inspect both wheels for the following Bent loose or missing spokes Bent or cracked rims Impact marks on the rims In...

Page 87: ...e checked and adjusted to the proper inflation levels before each ride Tire pressure should be checked using an accurate gauge when the tires are cold This means that the tires have not been ridden on...

Page 88: ...rmally covered by nylon layer and polyethylene layer This condition will result in belt failure and indicates worn sprocket teeth Signs of puncture or cracking at the base of the belt teeth If any of...

Page 89: ...de Belt tension can be checked from under the motorcycle without interference 1 Remove the key from the ignition switch 2 Press the Tension Tester steadily to the non cogged side of the belt half of t...

Page 90: ...span close to the center between the sprockets Note The application works best in a quiet environment Note The following application instructions may differ between phones 1 Remove the key from the i...

Page 91: ...le nut C on right side of motorcycle 3 Loosen the left and right 13 mm jam nuts A 4 Turn the left and right 13 mm adjustment bolts B 1 4 turn at a time until the belt adjustment is within specificatio...

Page 92: ...ld result in serious injury or death Follow the manufacturer s instructions for the chain cleaner you are using below are the general guidelines 1 Remove the key from the key switch 2 Set the motorcyc...

Page 93: ...ow the manufacturer s instructions for the chain lubricant you are using below are the general guidelines Do not allow any of the lubricant to get on the brake rotor To lubricate the drive chain 1 Tur...

Page 94: ...t and right 13 mm adjustment bolts B 1 4 turn at a time until the chain adjustment is within specification 5 Tighten left and right jam nuts A to secure the chain 6 Tighten the axle nut C on right sid...

Page 95: ...e motorcycle is shipped with the headlight at a 0 5 2 5 dip The four headlight assembly retaining bolts A are located on the sides of the headlight assembly retaining brackets To adjust the headlight...

Page 96: ...2 Release and remove the trim cover 3 Remove the four bolts B securing the headlight assembly to the headlight assembly retaining brackets 4 Release the headlight assembly 5 Disconnect the headlight b...

Page 97: ...ants from the bulb using a clean cloth moistened with alcohol 9 Install the replacement headlight bulb into the lens 10 Installation is the reverse of the removal procedure Turn Signal Light Bulb Repl...

Page 98: ...clockwise until it stops 4 Install the brake tail light lens and screws tighten the screws Do not over tighten the screws Running Light Bulb Replacement 1 Remove the two bolts A securing the trim cov...

Page 99: ...ainer from headlight C 6 Remove the running light bulb from retainer 7 Install the replacement running light bulb into retainer 8 Installation is the reverse of the removal procedure Zero Owner s Manu...

Page 100: ...hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts 1 Gently wash your motorcycle with a sponge or a clean soft cloth mild detergent and...

Page 101: ...power pack s life to be shortened For more information on the power pack and the electrical system see page 4 4 Note Never store your motorcycle at a SOC of less than 30 Leaving the power pack dischar...

Page 102: ...the fuse melts repeatedly have the electrical system inspected by your dealer To access the 12 volt fuse center and the ABS fuse the RH front body panel has to be removed Removing the RH front body pa...

Page 103: ...ether and remove the protective cover 3 Replace the required fuse Note After replacing the defective fuse s remember to reinstall the fuse center cover The 12 volt fuse values are listed below FUSE RA...

Page 104: ...tab away from the cap and pull fuse holder To replace the ABS fuse 1 Remove the RH front body panel See Removing the RH front body panel on page 6 30 2 Gently pull the tab A away from the red cap to r...

Page 105: ...key switch is in the OFF position 2 Remove the 5 fasteners see arrows securing the flexible protective cover to the motorcycle 3 Remove the flexible protective cover to gain access to the fuses 4 Pul...

Page 106: ...o gain access to the fuse 4 Pull back sheathing to access fuse 5 Replace the fuse The high voltage fuse values are listed below Note If the charge fuse 3 needs replacement contact your Zero Motorcycle...

Page 107: ...n access to the fuse 3 Unscrew the fuse cap C and withdraw the fuse from the battery 4 Pull fuse from fuse cap and replace fuse with one of equivalent rating SPT3 15A 5 Install fuse and cap 6 Install...

Page 108: ...Notes 6 36 Zero Owner s Manual FX and FXS book Page 36 Monday September 11 2017 10 13 AM...

Page 109: ...hot to touch during and after starting and when the motorcycle is shut off Be careful of both the high voltage and the high temperature Obey all labels that are attached to the motorcycle WARNING The...

Page 110: ...etected count the number of times the red indicator light A flashes flashing sequence does repeat Refer to the table starting on the next page for possible causes and solutions to the issue Zero Owner...

Page 111: ...n the OFF position Press the motor stop switch ON button Kickstand is down Raise kickstand 2 Self Test Failed Contact Zero or your dealer 3 High Throttle Disable Throttle is ON or throttle connection...

Page 112: ...Needs second module or blanking plug inserted 15 Battery Management System BMS Startup Error Reset BMS with button If problem persists contact Zero or your dealer 16 Battery Management System BMS Int...

Page 113: ...ieved from the dash Display A To retrieve the error code see Display A on the Displays A B on page 3 13 Refer to the table starting on the next page to identify the error associated with the Error Cod...

Page 114: ...attery Temperature Sensor Fault 19 High Charge Current 20 BMS Low Isolation 21 Board Vpack Error 22 Board Temperature Error 23 Post Error 24 Startup Error 25 Contactor Open Warning 26 Contactor Welded...

Page 115: ...ntactor Open Disable 50 BMS Self Test Error 51 BMS Self Test Warning 52 Reserve Partition Disable 53 BMS Internal Disable 54 Internal Disable Error 55 Internal Fault Error 56 Monolith Not Connected 57...

Page 116: ...Fault code set Check A C outlet for power A C source check fuse voltage See Charge Fault Code chart on page 7 11 or see Understanding BMS Flash Code Patterns on page 7 11 Handlebars wobbly shimmy Inc...

Page 117: ...ut the status of the power pack There are four LED lamps that will flash one red and three green lamps The window is located on the front side of the power pack Refer to the following pages to underst...

Page 118: ...OLUTION 50 ms 5 sec Healthy BMS OK 50 ms 5 ms Isolation Fault Contact Zero or the Dealer 50 ms 60 sec Pack Low Charge power pack 50 ms 1 sec Number of Cell Packs Not Set Contact Zero or the Dealer 50...

Page 119: ...state of charge 1 RED 2 GREEN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 100 ms 5 sec Charge Complete Unplug Charger Charging 2 sec 25 Continue Charging 2 sec 50 Continue Charging 2 sec 75 Continue Char...

Page 120: ...N 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 5 sec 1 sec 25 of Power Remaining Charge Soon 5 sec 1 sec 50 of Power Remaining Charge Soon 5 sec 1 sec 75 of Power Remaining Charge Soon 5 sec 1 sec 100 of P...

Page 121: ...ns internal temperature sensors If the BMS measures excessive internal temperatures it flashes an error code and disables the throttle You cannot ride the motorcycle until the power pack cools down Pl...

Page 122: ...oduces an error code which is not described in Understanding BMS Flash Code Patterns then the power pack has encountered a serious internal hardware problem and must be repaired or replaced by a deale...

Page 123: ...ell manufacturer Storage of the motorcycle for the winter in a non heated garage is acceptable as long as 1 the coldest temperature in the garage does not fall below 31 F 35 C 2 the battery is drained...

Page 124: ...in direct sunlight in ambient temperatures above 105 F 41 C may result in accelerated permanent decay of battery performance and hence it is not recommended Safety Interlocks If the BMS detects a seri...

Page 125: ...nter self test mode The flash code pattern from the BMS reports any of the error conditions which would cause the BMS to disable the throttle Each of these conditions the associated self test flash co...

Page 126: ...Notes 7 18 Zero Owner s Manual FX and FXS book Page 18 Monday September 11 2017 10 13 AM...

Page 127: ...ental Charger Quick Charge Time accessory 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650 W Integrated Estimated Power Pack Life to 80 city 123 000 mile...

Page 128: ...adjustable spring preload compression and rebound damping DIMENSIONS Wheelbase 1 438 mm Seat Height 881 mm Rake 25 4 degrees Trail 104 mm WEIGHT Curb Weight 131 kg Carrying Capacity 155 kg ECONOMY Typ...

Page 129: ...Quick Charge Time accessory 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650 W Integrated Estimated Power Pack Life to 80 city 135 000 miles 217 000 km...

Page 130: ...adjustable spring preload compression and rebound damping DIMENSIONS Wheelbase 1 422 mm Seat Height 836 mm Rake 24 4 degrees Trail 71 mm WEIGHT Curb Weight 133 kg Carrying Capacity 153 kg ECONOMY Typi...

Page 131: ...hours 95 charged Supplemental Charger Quick Charge Time accessory ZF3 6 2 3 hours 100 charged 1 8 hours 95 charged ZF7 2 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC...

Page 132: ...Wheel 1 85 x 21 in Rear Wheels 2 50 x 18 in Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston pigg...

Page 133: ...Supplemental Charger Quick Charge Time accessory ZF3 6 2 3 hours 100 charged 1 8 hours 95 charged ZF7 2 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650...

Page 134: ...t Wheel 3 00 x 17 in Rear Wheels 3 50 x 17 in Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston pi...

Page 135: ...9 What Does This Limited Warranty Cover Zero warrants that all factory manufactured 2018 Zero Motorcycles are free from defects in material and workmanship during the period of this Limited Warranty T...

Page 136: ...rvice date is the date that the authorized dealer performs a pre delivery inspection PDI and delivers the motorcycle to the customer In the event these events occur on different dates the later date s...

Page 137: ...t Covered By This Limited Warranty Due to the battery chemistry there is a normal expected reduction in range capacity that Power Packs can yield over time and usage Depending on use and storage condi...

Page 138: ...damaged by use or operation under abnormal circumstances or contrary to the requirements described in the Owner s Manual including a failure to have the motorcycles firmware updated during the regula...

Page 139: ...ccurrences Further this Limited Warranty does not apply to 2018 Zero Motorcycles or parts and accessories that are not imported or distributed by Zero What Other Limitations Or Disclaimers Apply To Th...

Page 140: ...d owner or subsequent registered transferee as documented on the Zero motorcycle warranty registration form is responsible for conveying the Owner s Manual and all safety warnings instructions and Lim...

Page 141: ...To State Law This Limited Warranty gives you specific legal rights and you may also have other rights which vary from State to State Notice Under State Lemon Laws Some States have laws sometimes refer...

Page 142: ...c directly at 1 888 786 9376 Americas Asia and Oceania or 31 0 72 5112014 UK Europe Middle East and Africa or via e mail at support zeromotorcycles com In any written or telephonic communication pleas...

Page 143: ...e performed to allow Zero the ability to contact the new owner in the unlikely event of a safety related issue Use the email address below or feel free to contact the Zero Customer Service department...

Page 144: ...al number if visible An owner information chart is provided on page 1 3 to record this information Zero Motorcycles Inc can be contacted as follows Zero Motorcycles Inc 380 El Pueblo Road Scotts Valle...

Page 145: ...r National Highway Traffic Safety 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov Canada If you believe that y...

Page 146: ...Notes 9 12 Zero Owner s Manual FX and FXS book Page 12 Monday September 11 2017 10 13 AM...

Page 147: ...r mention at the next service 600 miles 1000 km or 1 month Odometer reading Date Notes Performed by 4 000 miles 7 000 km or 6 months Odometer reading Date Notes Performed by 8 000 miles 13 000 km or 1...

Page 148: ...ate Notes Performed by 28 000 miles 43 000 km Odometer reading Date Notes Performed by 32 000 miles 49 000 km Odometer reading Date Notes Performed by 36 000 miles 55 000 km Odometer reading Date Note...

Page 149: ...formed by 52 000 miles 79 000 km Odometer reading Date Notes Performed by 56 000 miles 85 000 km Odometer reading Date Notes Performed by 60 000 miles 91 000 km Odometer reading Date Notes Performed b...

Page 150: ...ormed by 76 000 miles 115 000 km Odometer reading Date Notes Performed by 80 000 miles 121 000 km Odometer reading Date Notes Performed by 84 000 miles 127 000 km Odometer reading Date Notes Performed...

Page 151: ...ontact information NHTSA 9 11 Zero Motorcycles 9 10 D Dash Settings 3 13 Drive Belt 6 16 Checking Drive Belt Tension 6 16 6 17 Gates Carbon Drive Smartphone application 6 18 Drive Chain 6 20 Adjustmen...

Page 152: ...perating Your Motorcycle 4 4 Braking 4 4 4 6 Stopping 4 4 Tip over sensor 4 3 Owner Information Record 1 3 Owner s Responsibilities 6 1 P Parking 6 29 Parts Maintenance Items 6 2 Performance Level Swi...

Page 153: ...ro FX Rest of the World 8 5 Zero FXS Europe 8 3 Zero FXS Rest of the World 8 7 Tip over sensor 4 3 Tire Inflation 6 15 Transporting 1 10 Troubleshooting Battery Management System BMS 7 9 Charge Mode 7...

Page 154: ...Notes INDEX 4 Zero Owner s Manual FX and FXS book Page 4 Monday September 11 2017 10 13 AM...

Page 155: ...First Responder Information High Voltage Component Locations First Responder Information High Voltage Component Locations Zero Owner s Manual FX and FXS book Page 1 Monday September 11 2017 10 13 AM...

Page 156: ...2018 ZERO FX ZERO FXS TAKE CHARGE ZEROMOTORCYCLES COM E E E YC Y Y LES COM 88 08929 01 OWNER S MANUAL Zero Owner s Manual FX and FXS book Page 1 Monday September 11 2017 10 13 AM...

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