Zero Zone Reveal Merchandiser ORMC83D Installation & Operation Manual Download Page 13

Installation & Operation  •  11

INSTALLATION & OpERATION

Kickplates

Each case is shipped with a front kickplate. Cases with end panels are shipped with 1 side kickplate per end panel. Cases that join together are 

shipped with a kickplate splice. 

Front and side kickplates are attached to the case bases using Tinnerman 

clips. Position the front kickplate so the flange is on top and facing outward. 

The screw (supplied) goes through the kickplate and into the Tinnerman clip 

(

See Figure 14

).

1.  Install Tinnerman clips at each base.
2.  Install side kickplate.
3.  Install front kickplate.
4.  Insert fasteners to secure kickplates.
There is a natural gap between the top of the kickplate and the underside of 

the Reveal Merchandiser

®

 that allows airflow of 20 CFM/foot. If more airflow is 

required, contact the factory to order optional louvered kickplates (provides 60 

CFM/foot).

Bumper

Cases are supplied with a protective bumper shipped loose on top of each case. The steel bumper support and snap track are factory-installed 

on the front of the case. The bumper may need trimming before snapping it onto the snap track. Door leveling must be completed before 

attaching the bumper (

See "Door Leveling (Door Sag/Sawtooth)" on page 10

).

Top Trim Splice

Top trim is factory installed, and it hides the door hardware located on the top 

exterior of the case. Joint splices are shipped loose and must be field-installed at 

the upper case joints (

See Figure 15

). Screw the top trim joint splice to the top trim.

CoolView

®

 Doors

Door leveling must be completed before attaching the bumper (

See "Door Leveling 

(Door Sag/Sawtooth)" on page 10

).

COOLARC

 DOOR HANDLES 

The Coolarc

 door handle is attached to the glass surface of the door by an industrial-grade adhesive.

DOOR CLOSER / ADJUSTING DOOR TENSION

The door closer is a spring cartridge that automatically closes the door. It is located on the bottom of the hinge-side of the door. a square pin 

inside the door closer fits into a square opening on the door, transferring the spring tension to the door. This means that the square pin must be 

aligned with the square opening when installing a door. an adjustment screw on the front can be used to increase or decrease tension.

1.  Open the door to observe current door tension. a properly tensioned door will close itself gently and not swing open.
2. 

Use a flathead screwdriver to turn the door tension screw (

See Figure 16 on page 12

). Do not use power tools; a screwdriver allows 

for more control.

 FIGURE 14: Kickplate Installation

DETAIL A (ASSEMBLED)

4. INSERT FASTENERS TO SECURE KICKPLATES

3. INSTALL KICKPLATE FRONT

1. INSTALL TINNERMAN NUTS AT EACH BASE
2. INSTALL KICKPLATE END

DETAIL A (EXPLODED)

BASE

TINNERMAN NUT

KICKPLATE END

KICKPLATE INSTALLATION

KICKPLATE FRONT

REV.

SP-6108

B

SPECIFIED, ALL DIMENSIONS

(PER SP-0457)

 

REVEAL

TOLERANCES:

RELEASED

PART WEIGHT:

(IN LBS)

REVISION INFORMATION

B REMOVE EXTRA KICKPLATE COMPONENT FROM DETAIL A.

978

NO MANUAL REVISIONS

CONSENT OF ZERO ZONE, INC. IS STRICTLY PROHIBITED.

 

CAD DRAWING

REPRODUCTION OR OTHER MEANS, WITHOUT THE WRITTEN 

 

FINISH:

(PER SP-0404)

(UNLESS OTHERWISE SPECIFIED)

(PER SP-0154)

MATERIAL:

SIZE

NOT TO SCALE

Ron Oman

SCALE:

MODELED BY:

A

ZERO ZONE, INC.

DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY 

ARE IN DECIMAL INCH

7/27/2016

B

1 OF 1

SP-6108

KICKPLATE ASSEMBLE FIELD

SHEET:

DATE:

REVISION

SHEET

DRAWN BY:

UNLESS OTHERWISE

USA 53153

DRAWING No:

DESCRIPTION:

BY

DATE

ECN No.

REVISION DESCRIPTION

No.

BF

6/9/2020

COPYRIGHT INFORMATION

THIS DRAWING AND THE INFORMATION CONTAINED WITHIN, IS 

THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF THIS 

110 NORTH OAKRIDGE DRIVE

NORTH PRAIRIE, WISCONSIN

David Giese

A

Base

Front 

Kickplate

Side Kickplate

Tinnerman Clip

Fastener

F

  5.75  

GRAIN DIRECTION

IF STAINLESS STEEL

  .88  

  .88  

FINISH SIDE REF

NOTE 1

  .41  

  .63  

  4.50±.03  

   .188±.010  

NOTES:

1. NOTED FACE AND ALL ADJACENT EDGES ARE TO BE FINISHED

PART INFORMATION

PART NUMBER

BASE METAL

FINISH

37-0437-P1

.032 ALUMINUM

BLACK

37-0437-P2

.032 ALUMINUM

WHITE COIL COAT

37-0437-P3

.032 ALUMINUM

PEARL COIL COAT

37-0437-P4

.032 ALUMINUM

SAVANNAH YELLOW COIL COAT

37-0437-P5

24 GA GALV

CHEM TREAT DRY

37-0437-P7

20 GA 204 STAINLESS STEEL

#4 BRUSHED

37-0437-P11

24 GA GALV

ANTIQUE COPPER TIGER DRYLAC 

49/90620

37-0437-P16

24 GA GALV

TEXTURED WHITE

37-0437-P18

24 GA GALV

SILVER METALLIC

37-0437-P19

24 GA G60 GALV SEVILLE EMBOSSED EMBOSSED WHITE

37-0437-P20

24 GA GALV

MATTE BLACK TIGER DRYLAC 

009/80450

37-0437-P21

24 GA GALV

MEDIUM GRAY, TIGER DRY LAC 

049/70785 IRON GLIMMER EFFECT 

POWDER COATED

37-0437-P23

24 GA GALV 

GOLDEN BROWN

37-0437-P24

24 GA GALV

SPANGLED SILVER, POWDER-COAT

37-0437-P32

24 GA GALV

TYGER DRYLAC 049/707/89 db FINE 

TEXTURE GLIMMER

37-0437-P33

24 GA GALV

TYGER DRYLAC 09/60610 BEIGE

FULL HT GEN 2

ZERO ZONE WORKMANSHIP STANDARDS SHALL APPLY PER 

ES-08-1007

ASME Y14.41-2012 & ASME Y14.5-2009 SHALL APPLY AS REQUIRED

ALL DIMENSIONS IN INCH UNLESS OTHERWISE SPECIFIED

RELEASED

SIGNIFICANT DIMENSIONS DENOTED BY  X.XX

OR  X.XXX  AND MUST MEET Cpk ≥ 1.33.

CRITICAL DIMENSIONS DENOTED BY  X.XX

OR  X.XXX

 AND MUST MEET Cpk ≥ 1.66.  

CAD DRAWING

NO MANUAL REVISIONS

COPYRIGHT INFORMATION

THIS DRAWING AND THE INFORMATION CONTAINED WITHIN, 

IS THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF 

THIS DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY 

REPRODUCTION OR OTHER MEANS, WITHOUT THE WRITTEN 

CONSENT OF ZERO ZONE, INC. IS STRICTLY PROHIBITED.

SEE CHART

SEE CHART

FINISH:

(PER SP-0154)

MATERIAL:

(PER SP-0404)

NOT TO SCALE

SCALE:

MODELED BY:

DRAWN BY:

9/1/2015

F

1 OF 1

37-0437

SPLICE TOP TRIM CRSTL/CRSTL 

SHEET:

DATE:

REVISION

ZERO ZONE, INC.

110 NORTH OAKRIDGE DRIVE

NORTH PRAIRIE, WISCONSIN

USA 53153

DRAWING No:

DESCRIPTION:

REVISION INFORMATION

F

ADDED P32 AND P33

12552

12/29/2017

DB

No. REVISION DESCRIPTION

ECN No.

DATE

BY

UPDATED DIMENSIONS WITH NEW TITLE BLOCK

Kurt Albrecht

SHEET SIZE

A

TOLERANCES SHALL APPLY

UNLESS OTHERWISE SPECIFIED

.X = ± .1                  .XX = ± .02

.XXX = ± .005              ANGLES, ± 1º

 FIGURE 15: Top Trim Splice

Summary of Contents for Reveal Merchandiser ORMC83D

Page 1: ...ZERO ZONE REVEAL MERCHANDISER MULTI DECKS WITH DOORS With CoolView Ultra Doors ChillBrite LED Lighting INSTALLATION OPERATION MANUAL COMPLIANT 66 0109 REV C May 2021...

Page 2: ...op Mounting Plate 10 Drain 10 Kickplates 11 Bumper 11 Top Trim Splice 11 CoolView Doors 11 CoolArc Door Handles 11 Door Closer Adjusting Door Tension 11 Hold Open Bracket 12 Door Gasket 12 Removing a...

Page 3: ...rther consideration the Seller will extend to the original purchaser prior to shipment a limited extended warranty on the compressor only following expiration of the standard warranty The Seller agree...

Page 4: ...frigeration technicians If any questions or problems arise call Zero Zone at 800 247 4496 Any change to a Zero Zone product made during the installation start up or at any other time must be submitted...

Page 5: ...d Freezers ANSI Approved equipment certified by ETL ASHRAE Standard 72 Method of Testing Commercial Refrigerators and Freezers ANSI Approved AHRI 1200 Performance Rating of Commercial Refrigerated Dis...

Page 6: ...Every case in a lineup has a packet attached to the shelving that contains important information about the case and or lineup and if applicable special instructions for installing ordered options Bump...

Page 7: ...anels Do not place them under the bumper support or drain pipe as that will crush the components Cases have steel protective support plates under the end panels not under insulated dividers to protect...

Page 8: ...ch base to equal the highest point Shims should not extend beyond the front case bases or they will interfere with installing trim The shims should be oriented to sit under the front and rear bends of...

Page 9: ...peration 7 Installation Operation Figure 6 Reveal Merchandiser Base Locations 4ORMC 6ORMC 8ORMC 12ORMC Drawings are top views with bases shown under the case Case length does not include end panels 1...

Page 10: ...with Butyl caulk before setting the next case in the lineup Case caulking instructions and caulk are shipped with every case See Figure 8 on page 9 Move the next case into position and bolt it to the...

Page 11: ...e to ensure a tight seal 3 Repeat this process between each case in the lineup SURFACES TO BE CAULKED MUST BE CLEAN DRY AND FREE OF FROST ABOVE 40 F Note NSF sealant must be applied with no gaps to se...

Page 12: ...ccess the top mounting plate remove the top trim piece This will require a Phillips bit and a 1 4 hex screw bit 2 Loosen all 3 screws that secure the slotted plate by 2 turns See Figure 12 Do not remo...

Page 13: ...he spring tension to the door This means that the square pin must be aligned with the square opening when installing a door An adjustment screw on the front can be used to increase or decrease tension...

Page 14: ...oes not close on its own This removes tension between the door and torque adjuster 3 Remove shoulder bolt and bushing on the top of the hinge side of the door See Figure 17 Only remove the bolt holdin...

Page 15: ...Duty 22 2 Position 0 10 250 150 4 Position 0 5 10 15 250 250 150 100 24 2 Position 0 10 250 150 4 Position 0 5 10 15 250 250 150 100 Solid Shelf Heavy Duty 22 2 Position 0 10 350 275 4 Position 0 5 1...

Page 16: ...ided inside the case on the right hand side of the coil for venting and draining the system Refrigerant Piping Correct refrigeration line sizing and industry standard installation practices are essent...

Page 17: ...Refrigeration 15 Refrigeration Figure 21 R 404A Line Sizing Tables for Zero Zone Cooler 28 F Evaporator Temperature...

Page 18: ...uct location as required by NSF Specific field installation instructions are packaged with the NSF thermometer SETTING ORMC83D ORMC88D Evap Temp 28 F 28 F Condensing Unit Cut In 74 psig 74 psig Conden...

Page 19: ...diagram with off cycle defrost Note Always refer to the wiring diagram shipped with the case Optional top electrical will be located in a junction box on top of the case External wiring should be size...

Page 20: ...nd warm water or a mild sanitizer 6 If the case is equipped with a condensate pan and pump the drain should be blocked before washing coils Water can be removed with a shop vacuum 7 Coils may be clean...

Page 21: ...2021 Zero Zone Inc All Rights Reserved May 2021 For other technical support please refer to the Technical Resources page at WWW ZERO ZONE COM or contact the Zero Zone Service Department at 800 247 44...

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