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General Information

1.10

Zero DS 

MOTOR

Type

Z-Force® 75-7 passively air-cooled, 
high-efficiency, radial flux permanent 
magnet, brushless motor

Controller

High efficiency, 420 amp, 3-phase brushless 
controller with regenerative deceleration

Estimated Top Speed 
(max)

98 mph (158 km/h)

Estimated Top Speed 
(sustained)

80 mph (129 km/h)

POWER SYSTEM

Type

Z-Force® Li-Ion Intelligent Power Pack

Maximum Capacity

ZF9.4: 9.4 kWh

ZF12.5: 12.5 kWh

Nominal Capacity

ZF9.4: 8.3 kWh

ZF12.5: 11.0 kWh

Charge Time (standard)

ZF9.4: 6.6 hours (100% charged) / 
6.1 hours (95% charged)

ZF12.5: 8.6 hours (100% charged) / 
8.1 hours (95% charged)

Supplemental Charger 
Quick Charge Time (with 
one accessory charger)

ZF9.4: 3.9 hours (100% charged) / 

 

3.4 hours (95% charged)

ZF12.5: 5.0 hours (100% charged) / 

 

4.5 hours (95% charged)

Supplemental Charger 
Quick Charge Time (with 
max accessory chargers)

ZF9.4: 1.9 hours (100% charged) / 

 

1.4 hours (95% charged)

ZF12.5: 2.4 hours (100% charged) / 

 

1.9 hours (95% charged)

Input 

Universal 100 - 240 V AC

Charger Type

1.3 kW Integrated

Estimated Power Pack 
Life to 80% (city)

ZF9.4: 234,000 miles (377,000 km)

ZF12.5: 312,000 miles (502,000 km)

Type

Z-Force® Li-Ion Intelligent Power Pack

RANGE

City (EPA UDDS)

 

ZF9.4: 104 miles (167 km)

ZF12.5: 139 miles (224 km)

Highway, 55 mph 
(88 km/h)

ZF9.4: 63 miles (101 km)

ZF12.5: 84 miles (135 km)

>Combined 

 

(City + 55 mph)

ZF9.4: 78 miles (126 km)

ZF12.5: 104 miles (167 km)

Highway, 70 mph 
(113 km/h)*

ZF9.4: 50 miles (80 km) 

ZF12.5: 67 miles (108 km)

>Combined (City + 
70 mph)

ZF9.4: 68 miles (109 km)

ZF12.5: 90 miles (145 km)

* When “highway” is referenced elsewhere in this manual for range, 
consider calculated highway speed as 70 mph (113 km/h).

DRIVETRAIN

Transmission

Clutchless Direct Drive

Drive System (standard)

130T / 28T, Poly Chain® GT® Carbon™ belt

Zero Owner's Manual (S and DS).book  Page 10  Tuesday, January 20, 2015  2:37 PM

Summary of Contents for ZERO SR

Page 1: ...ZERO S ZERO SR ZERO DS Zero Owner s Manual S and DS book Page 1 Tuesday January 20 2015 2 37 PM...

Page 2: ...Zero Owner s Manual S and DS book Page 2 Tuesday January 20 2015 2 37 PM...

Page 3: ...rging Stations 1 13 Maximizing Your Range 1 13 Emissions Information 1 16 Transporting 1 17 Location of Important Labels 2 3 Location of Important Labels 2 3 Controls and Components 3 1 Controls and C...

Page 4: ...g 6 1 Electric Motorcycle Precautions 6 1 Troubleshooting Your Motorcycle 6 1 System Warning Indicator 6 2 Dash Error Codes 6 5 General Troubleshooting 6 8 Battery Management System 6 9 Cold and Hot W...

Page 5: ...ll your Zero S SR DS please ensure that this manual stays with the motorcycle it is by law an important part of the vehicle If you have any questions concerning the operation or maintenance of your mo...

Page 6: ...rns and even death The high voltage components on the motorcycle should be serviced only by technicians with special training Plug in Your Z Force Power Pack CAUTION Proper care of the motorcycle s po...

Page 7: ...ication Numbers Owner Information Record information pertaining to your motorcycle here When contacting your dealer you may need to provide this information Zero Owner s Manual S and DS book Page 3 Tu...

Page 8: ...y code is a 5 digit number used to create duplicate keys This number is located on a tag that accompanies the original keys Vehicle Identification Number VIN The VIN is a 17 digit number stamped on th...

Page 9: ...ollowing breakdown of the VIN will help you understand the significance of each digit or character in case you need to reference it when contacting Zero or ordering parts Zero Owner s Manual S and DS...

Page 10: ...emental Charger Quick Charge Time with one accessory charger ZF9 4 3 9 hours 100 charged 3 4 hours 95 charged ZF12 5 5 0 hours 100 charged 4 5 hours 95 charged Supplemental Charger Quick Charge Time w...

Page 11: ...mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston piggy back reservoir shock with adjustable spring preload compression and...

Page 12: ...2 5 8 6 hours 100 charged 8 1 hours 95 charged Supplemental Charger Quick Charge Time with one accessory charger ZF12 5 5 0 hours 100 charged 4 5 hours 95 charged Supplemental Charger Quick Charge Tim...

Page 13: ...70 R17 M C 66H Front Wheel 3 00 x17 Rear Wheel 3 50 x17 Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 m...

Page 14: ...plemental Charger Quick Charge Time with max accessory chargers ZF9 4 1 9 hours 100 charged 1 4 hours 95 charged ZF12 5 2 4 hours 100 charged 1 9 hours 95 charged Input Universal 100 240 V AC Charger...

Page 15: ...e spring preload compression and rebound damping Rear Suspension Showa 40 mm piston piggy back reservoir shock with adjustable spring preload compression and rebound damping DIMENSION Wheel Base 56 2...

Page 16: ...come familiar with the range versus performance of your motorcycle then you can adjust your riding characteristics if you so desire This applies mainly to riders with trip profiles which are at the ed...

Page 17: ...s also used Maximizing Your Range Range varies in electric motorcycles similarly to how it varies in gas motorcycles However the big difference between electric and gas is that energy consumption is a...

Page 18: ...General Information Zero Owner s Manual S and DS book Page 14 Tuesday January 20 2015 2 37 PM...

Page 19: ...General Information Zero Owner s Manual S and DS book Page 15 Tuesday January 20 2015 2 37 PM...

Page 20: ...lly gets cleaner in terms of air pollution each year as the electricity grid gets cleaner and more renewable Zero Emissions Vehicles ZEV s offer greater efficiency and can help solve the serious air p...

Page 21: ...around a frame contact point Soft straps must be used to prevent scratches or other damage Use two ratchet straps in the front and two in the rear The tie down straps should be at a 45 angle from the...

Page 22: ...Notes Zero Owner s Manual S and DS book Page 18 Tuesday January 20 2015 2 37 PM...

Page 23: ...er use alcohol or mind altering drugs before operating your electric motorcycle Persons unwilling or unable to take responsibility for their actions should not use this motorcycle You Prior to each us...

Page 24: ...torcycle is sitting in storage or if it will be sitting unused for more than 30 days The power pack must be charged within 24 hours if fully discharged and must be charged within 90 days if stored ful...

Page 25: ...Location of Important Labels Location of Important Labels The vehicle could contain the following information for both North American and European models Zero Owner s Manual S and DS book Page 3 Tues...

Page 26: ...Location of Important Labels High Voltage Warning Label Affixed to battery Zero Owner s Manual S and DS book Page 4 Tuesday January 20 2015 2 37 PM...

Page 27: ...Controls and Components Controls and Components Controls and Components THIS PAGE INTENTIONALLY LEFT BLANK Zero Owner s Manual S and DS book Page 1 Tuesday January 20 2015 2 37 PM...

Page 28: ...Controls and Components Motorcycle Controls Zero Owner s Manual S and DS book Page 2 Tuesday January 20 2015 2 37 PM...

Page 29: ...ee Dash Overview on page 3 8 D Cavity for Accessory 12 Volt Socket Location for Zero dealer installed 12 volt accessory socket E Front Brake Fluid Reservoir For description and operation see Brakes on...

Page 30: ...Controls and Components Left Side View Zero Owner s Manual S and DS book Page 4 Tuesday January 20 2015 2 37 PM...

Page 31: ...ulb replacement see Brake Tail LED Replacement on page 5 19 E Rear Turn Signal F Kickstand The kickstand swings out from the side and supports the motorcycle when parked The key switch should be in th...

Page 32: ...Controls and Components Right Side View Zero Owner s Manual S and DS book Page 6 Tuesday January 20 2015 2 37 PM...

Page 33: ...age 4 5 D Rear Brake Pedal The rear brake pedal controls the rear brake when the pedal is pressed When braking the throttle should be in the closed position The brake light illuminates when the rear b...

Page 34: ...Controls and Components Dash Overview Zero Owner s Manual S and DS book Page 8 Tuesday January 20 2015 2 37 PM...

Page 35: ...using the performance level mode button located on the right handlebar control assembly See Performance Level Mode Button on page 3 19 I Output Meter The OUTPUT meter indicates the amount of TORQUE a...

Page 36: ...Controls and Components Warning Indicator Lights Zero Owner s Manual S and DS book Page 10 Tuesday January 20 2015 2 37 PM...

Page 37: ...o move if the throttle is actuated For E ABS Anti Lock Brake System Indicator The indicator illuminates when the key is in the ON position The light will extinguish when the motorcycle exceeds 3 mph 5...

Page 38: ...Select Button SEL By momentarily pressing or holding the SEL button Displays A B Display A To select Display A with the dash in its normal operating mode momentarily press the SEL button once Press th...

Page 39: ...motor battery and controller in Fahrenheit F or Celsius C Note The temperature may not read accurately during the first 5 miles of a ride while the application is calibrating itself Life AV Displays t...

Page 40: ...normal operating mode Unit Display Temperature To change the units that the temperature display is shown 1 With the dash in its normal operating mode press and hold the SEL button for 5 seconds 2 Mome...

Page 41: ...one with your motorcycle 1 Ensure that the motorcycle is not Armed The motorcycle must be keyed ON the kickstand must be in the down position and the run switch must be in the Stop position 2 Press an...

Page 42: ...Controls and Components Handlebar Controls Zero Owner s Manual S and DS book Page 16 Tuesday January 20 2015 2 37 PM...

Page 43: ...page 3 20 D Front Brake Lever The front brake lever controls the front brake when the lever is squeezed When braking the throttle should be in the closed position The brake light also illuminates back...

Page 44: ...Signal Switch When the turn signal switch is pushed in the left or right position the corresponding front and rear turn signals flash When the turn signal switch is ON the corresponding turn signal i...

Page 45: ...acceleration and top The SPORT selection causes the motorcycle to accelerate at a significantly faster rate This position is recommended for advanced riders The CUSTOM selection has customizable perf...

Page 46: ...ever can be adjusted by turning the adjustment knob A located on the master cylinder assembly Turning the knob clockwise or counter clockwise will adjust the distance between the lever and the throttl...

Page 47: ...secure the tank bag with the lock in front of the tank bag At high speeds the bag could eject if it is not secured Power Tank if equipped Your Zero motorcycle may be equipped with a dealer installed o...

Page 48: ...Notes Zero Owner s Manual S and DS book Page 22 Tuesday January 20 2015 2 37 PM...

Page 49: ...Tire Inflation on page 5 13 4 Inspect the hydraulic brake system Follow the hydraulic line from the reservoirs to the calipers and verify that there are no leaks or damage to the brake lines Verify t...

Page 50: ...hers Lift or cut outer box away from motorcycle Inner Assembly Carefully remove plastic cover from motorcycle Locate small parts box below motorcycle and put to the side This box contains important do...

Page 51: ...switch in the OFF position apply the throttle and release to verify that the throttle is smooth and returns correctly Tires Check both tires for condition and tread depth Check cold tire pressure freq...

Page 52: ...Lock A OFF B ON C Steering Lock Using the steering lock when parked prevents unauthorized use and helps prevent theft To operate the steering lock 1 Turn the handlebar all the way to the left 2 Push t...

Page 53: ...itions it is also designed to last the life of the motorcycle The integrated onboard charger minimizes charge time and can work in parallel with Zero s quick charge accessories to cut charge times by...

Page 54: ...ystem on page 6 9 and Cold and Hot Weather Considerations on page 6 15 for further information The BMS is sealed inside the power pack As a rider you Add On Electrical Equipment WARNING Do not add ele...

Page 55: ...ower pack is charged check the charge indicator on the dash display prior to riding If the power pack terminates the charge before the charger reaches the state previously mentioned then the charger c...

Page 56: ...t temperature is lower If you experience a power pack that will not take a charge you should ensure the internal temperature is below 131 F 55 C If the power pack was recently run and it will not take...

Page 57: ...gers draw as much as 12 amps from the 120 V AC circuit when charging 3 The charging icon A flashes as the battery is being charged Once charging is complete the icon stays illuminated 4 Charging a ful...

Page 58: ...charging time by up to 70 Note The time for charging the motorcycle using quick charging will vary with the number of chargers used The accessory charging connector is located above the motor For more...

Page 59: ...the power pack connector A 120 V AC or 240 V AC current The voltage does not change the amount of time that the motorcycle takes to charge 5 Connect the off board accessory charger See Quick Charging...

Page 60: ...and the charger will enter maintenance mode If it is flashing the absorption phase is complete and the charger is in finish phase D AC ON The AC ON LED is an amber indicator If it is on solid the AC p...

Page 61: ...t operated brake pedal This pedal controls the rear brake When braking the throttle should be in the closed position WARNING If you apply the front or rear brake hard without locking the wheels Your Z...

Page 62: ...ermal strategy is now being applied and that your motorcycle s power will be reduced accordingly If you encounter the strategy while trying to maintain a high vehicle speed the effect of the strategy...

Page 63: ...e is stationary and the key is turned to the ON position it is normal for the ABS warning indicator A on the dash to illuminate The indicator will remain on until the system detects the motorcycle s s...

Page 64: ...BS warning indicator is illuminated outside of its normal operating parameters WARNING If the ABS indicator light remains illuminated after your motorcycle exceeds 3 mph 5 km h ABS is not active and t...

Page 65: ...ts the front tire 1 3 of the way through its vertical travel Heavier riders require stiffer spring rates A good approximation of your front springs requirements can be found by measuring the front sus...

Page 66: ...M1 Example The total sag is 1 77 in 45 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be adjusted Measurement Operator Value M1 4 13 in 105 mm M2 2...

Page 67: ...ter screw A on the top of both fork legs Next to the screw are the letters H meaning Hard slower rebound and S meaning Soft faster rebound The adjuster has 9 stages of adjustment This determines how q...

Page 68: ...adjuster one click at a time until the bottom out stops Adjust each fork leg evenly Replace the rubber dust cover after the adjustment Note Adjusters should never be forced completely Soft or Hard alw...

Page 69: ...t for your weight This adjustment is a recommended guideline personal riding preference may vary from the specifications given To Check the Sag value 1 Support your motorcycle on a stand with the rear...

Page 70: ...50 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be adjusted Measurement Operator Value M1 23 62 in 600 mm M2 21 65 in 550 mm Sag 1 97 in 50 mm M...

Page 71: ...bound Adjustment The rebound adjuster knob A is at the bottom of the shock It has 8 stages of adjustment Printed on the knob is H meaning Hard slower rebound and S meaning Soft faster rebound The ride...

Page 72: ...iddle setting and fine tune the compression from there Proper compression allows the tire to track the ground over consecutive bumps Compression that is set too hard will pack up feel harsh over conse...

Page 73: ...els DS Model ADJUSTMENT SETTING Rear Shock Compression 12 clicks out from fully closed Rear Shock Rebound 8 clicks out from fully closed Rear Shock Spring Preload 2nd position ADJUSTMENT SETTING Rear...

Page 74: ...Notes Zero Owner s Manual S and DS book Page 26 Tuesday January 20 2015 2 37 PM...

Page 75: ...ories The operator is responsible for learning and obeying all country federal state and local laws governing the operations of an electric motorcycle Always wear a regionally approved helmet goggles...

Page 76: ...1K km or 1 month 4K mi 7K km or 6 months 8K mi 13K km or 12 months 12K mi 19K km or 18 months 16K mi 25K km or 24 months 20K mi 31K km or 30 months 1 Brake Fluid front and rear Check brake fluid level...

Page 77: ...ease lightly Check operation and for oil leakage Service rebuild if necessary 11 Front Fork Check operation and for oil leakage Service rebuild if necessary 12 Rear Shock Absorber Assembly Check opera...

Page 78: ...Kickstand Switch Check operation and replace if necessary ITEM ROUTINE EVERY RIDE INITIAL INITIAL ODOMETER MILEAGE READING 600 mi 1K km or 1 month 4K mi 7K km or 6 months 8K mi 13K km or 12 months 12K...

Page 79: ...CTITE 242 or equivalent G Controller heat sink to frame bolts rear 19 lb ft 26 Nm H Controller heat sink to frame front 19 lb ft 26 Nm I Main pivot bolt nut swingarm 75 lb ft 102 Nm J Upper Lower trip...

Page 80: ...Maintaining Your Motorcycle Left Side of Motorcycle Zero Owner s Manual S and DS book Page 6 Tuesday January 20 2015 2 37 PM...

Page 81: ...Maintaining Your Motorcycle Right Side of Motorcycle Zero Owner s Manual S and DS book Page 7 Tuesday January 20 2015 2 37 PM...

Page 82: ...ssible 1 The power pack is a lithium ion power system While it does require charging it does not require maintenance 2 The power pack should be kept away from excessive heat The lithium ion cells shou...

Page 83: ...ll cause them to crack Always place a shop towel under the master cylinder reservoir prior to removing cover cap Low fluid levels may indicate worn brake pads or a leak in Front Brake Fluid Reservoir...

Page 84: ...upright position prior to checking fluid level Clean any dirt or debris from the cap and reservoir opening A before opening the reservoir Unscrew the cap and add new DOT 4 brake fluid Inspect the cap...

Page 85: ...rial through the sides of the brake caliper Front brake pads Replace the brake pads if either pad s thickness is 0 053 in 1 35 mm or less If the brake pads A are worn replace both brake pads immediate...

Page 86: ...a few times at low speeds less than 25 mph 40 km h to develop proper braking friction Suspension Front For maintenance see Maintenance Schedule on page 5 2 To adjust the fork see Suspension Adjustment...

Page 87: ...the wheel and tire immediately Tire Inflation WARNING Under inflation is a common cause of tire failure and may result in severe tire cracking tread separation blowout or unexpected loss of motorcycl...

Page 88: ...base of the belt teeth Checking Drive Belt Tension Proper belt tension is essential for optimum operation of the drive system Lack of belt tension can lead to ratcheting The teeth of the belt slide o...

Page 89: ...the tester has clicked 4 Remove the tester carefully from the belt Avoid rough movements of the tester as this would change the Drive Belt Adjustment Procedure Note Adjust both sides left and right eq...

Page 90: ...vertical adjustment is off it causes the beam to point too close to or too far ahead of the motorcycle With the headlight on the low beam position the motorcycle perpendicular to the ground and the op...

Page 91: ...avoid injury Turn the key switch OFF and allow the bulb to cool before changing the bulb Leave the key switch OFF until the bulb change is complete Always wear eye protection when changing a halogen...

Page 92: ...glass portion of the headlight bulb Keep the headlight bulb free of contaminants Oil 4 Install the headlight bulb into the lens 5 Install the headlight bulb retainer and turn it clockwise until it loc...

Page 93: ...pull the bulb out 3 Insert the new bulb into the socket push in and turn clockwise until it stops 4 Install the lens and screw tighten the screw Do not over tighten the screw Brake Tail LED Replacemen...

Page 94: ...ind the headlight remove the bulb socket A from the headlight by squeezing the metal clip 2 Pull the old bulb straight out from the socket 3 Push the new bulb into the socket and push the socket Zero...

Page 95: ...en in contact with strong abrasive cleaning 1 Gently wash your motorcycle with a sponge or a clean soft cloth mild detergent and plenty of water 2 Use care when cleaning the plastic parts dash fenders...

Page 96: ...e page 4 13 WARNING Opening of the power pack is for trained Zero Motorcycles technicians Please be aware that incorrect handling of a Zero power pack can be dangerous DO Zero Motorcycles Accessories...

Page 97: ...the fuses To remove the cover squeeze the tabs together and pull off the cover To access the 12 volt fuse center 3 Squeeze the tabs A on the fuse center to remove the cover 4 Replace the fuse s The 12...

Page 98: ...r from the red cap gently pull the tab away from the cap and lift fuse holder To access the 12 volt ABS fuse 3 Gently pull the tab A away from the red cap to release the fuse holder and pull upwards 4...

Page 99: ...2 Pull the seat rearward to gain access to the fuses The high voltage fuse values are listed below Note If the charge fuse 4 needs replacement contact your Zero Motorcycles dealer FUSE RATING CIRCUITS...

Page 100: ...e maintenance schedules on page 5 2 After a scheduled service or routine is performed record the information on the chart below DATE ITEM SERVICE ROUTINE DESCRIPTION Zero Owner s Manual S and DS book...

Page 101: ...Service Record DATE ITEM SERVICE ROUTINE DESCRIPTION Zero Owner s Manual S and DS book Page 27 Tuesday January 20 2015 2 37 PM...

Page 102: ...Notes Zero Owner s Manual S and DS book Page 28 Tuesday January 20 2015 2 37 PM...

Page 103: ...douse with a water based fire extinguisher WARNING Your motorcycle uses high voltage System components can be too hot to touch during and after starting and when the motorcycle is shut off Be careful...

Page 104: ...etected count the number of times the red indicator light A flashes flashing sequence does repeat Refer to the table starting on the next page for possible causes and solutions to the issue Zero Owner...

Page 105: ...High Throttle Disable Throttle is ON or throttle connection is bad Verify throttle action and or check connection 5 Precharge Fail Could not pre charge motor controller Contact your dealer 6 Low Powe...

Page 106: ...ttery Management System BMS Internal Disable Cycle Ignition Key OFF and then ON again or reset BMS with button If problem persists contact Zero or your dealer 16 Battery Management System BMS Internal...

Page 107: ...ieved from the dash Display A To retrieve the error code see Display A on the Displays A B on page 3 12 Refer to the table starting on the next page to identify the error associated with the Error Cod...

Page 108: ...Warning 13 Reserve Switch Warning 14 Safety Override Active 15 Charger Attached But Not Charging 16 CIB Contactor Compromised 17 Charger Error 23 Post Error 24 Startup Error 25 Contactor Open Warning...

Page 109: ...able 49 Contactor Open Disable 50 BMS Self Test Error 51 BMS Self Test Warning 52 Reserve Partition Disable 53 BMS Internal Disable 54 Internal Disable Error 55 Internal Fault Error 56 Monolith Not Co...

Page 110: ...Fault code set Check A C outlet for power A C source check fuse voltage See Charge Fault Code chart on page 6 11 or see Understanding BMS Flash Code Patterns on page 6 11 Handlebars wobbly shimmy Inc...

Page 111: ...to provide visual notification about the status of the power pack There are four LED lamps that will flash one red and three green lamps The window is located on the front of the power pack behind the...

Page 112: ...ms 2 sec Healthy BMS OK 50 ms 2 sec Isolation Fault Contact Zero or the dealer 50 ms 60 sec Pack Low Charge power pack 50 ms 2 sec BMS Internal Error Reset BMS with button If problem persists contact...

Page 113: ...lash depending on the power pack s state of charge 1 RED 2 GREEN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 100 ms 5 sec Charge Complete Leave Charger Plugged in Until Ready to Ride Charging 2 sec 25 Con...

Page 114: ...3 GREEN 4 GREEN ON OFF MEANING SOLUTION 5 sec 1 sec 25 of Power Remaining Charge Soon 5 sec 1 sec 50 of Power Remaining Charge Soon 5 sec 1 sec 75 of Power Remaining Charge Soon 5 sec 1 sec 100 of Po...

Page 115: ...rminate charging itself to Power Pack Too Hot The power pack contains internal temperature sensors If the BMS measures excessive internal temperatures it flashes an error code and disables the throttl...

Page 116: ...oduces an error code which is not described in Understanding BMS Flash Code Patterns then the power pack has encountered a serious internal hardware problem and must be repaired or replaced by a deale...

Page 117: ...22 F 30 C which is the absolute lowest discharge temperature prescribed by the cell manufacturer Storage of the motorcycle for the winter in a non heated garage is acceptable as long as 1 the coldest...

Page 118: ...n direct sunlight in ambient temperatures above 105 F 41 C may result in accelerated permanent decay of battery performance and hence it is not recommended Safety Interlocks If the BMS detects a serio...

Page 119: ...k ON again to enter self test mode The flash code pattern from the BMS reports any of the error conditions which would cause the BMS to disable the throttle Each of these conditions the associated sel...

Page 120: ...Notes Zero Owner s Manual S and DS book Page 18 Tuesday January 20 2015 2 37 PM...

Page 121: ...m the host Zero motorcycle ZF9 4 and ZF12 5 Z Force Li Ion Power Packs installed on the Zero S DS SR motorcycle What Is The Coverage Period Of This Limited Warranty The duration of this Limited Warran...

Page 122: ...To check the capacity of a Power Pack an authorized Zero dealer can are operated according to proper use and under normal operating conditions For purposes of this exclusion the following definitions...

Page 123: ...rket accessories installed by someone other than an authorized Zero dealer specifications from those set by Zero or the use of new or used parts not approved by Zero Damage malfunctions or performance...

Page 124: ...o a authorized service facility or dealer towing and or roadside assistance expenses expenses damages so this limitation or exclusion may not apply to you This warranty gives you specific legal rights...

Page 125: ...ower Pack as detailed in this Owner s Manual Learn and obey all federal state and local laws governing the operations of a motorcycle generally and an electric motorcycle specifically At all times whe...

Page 126: ...t that a dealer is not in your state province or country you can contact Zero Motorcycles Inc directly at 1 888 786 9376 Monday Friday 8am to 5pm Pacific Time or via e mail at support zeromotorcycles...

Page 127: ...performed to allow Zero Motorcycles the ability to contact the new owner in the unlikely event of a safety related issue Use the email address below or feel free to contact the Zero Motorcycles Custom...

Page 128: ...telephone number Vehicle identification number VIN Date of purchase Motor serial number if visible An owner information chart is provided on page 1 3 to record this information Zero Motorcycles Inc ca...

Page 129: ...0 424 9153 go to http www safercar gov or write to Administrator National Highway Traffic Safety 1200 New Jersey Avenue SE Canada If you believe that your vehicle has a defect which could cause a cras...

Page 130: ...Notes Zero Owner s Manual S and DS book Page 10 Tuesday January 20 2015 2 37 PM...

Page 131: ...ion NHTSA 7 9 D Dash Settings 3 12 Drive Belt 5 14 F First Time Set Up 4 1 Fuses 5 22 12 Volt Fuse Center 5 23 High Voltage Fuse Center 5 25 G General Operation 4 3 Key Switch Steering Lock Positions...

Page 132: ...3 19 ECO Position 3 19 SPORT Position 3 19 Power Pack 5 8 Plug in Your Z Force Power Pack 1 2 Q Quick Charging 4 10 R Reporting safety defects 7 9 S Safe Riding Information 1 2 Safety Interlocks 6 16...

Page 133: ...S 6 9 Charge Mode 6 11 Run Mode 6 12 Turn Signal Light Bulb Replacement 5 19 U Unpacking Your Zero Motorcycle 4 2 Recycling 4 2 V Vehicle Identification Number VIN Location 1 4 Understanding Your VIN...

Page 134: ...Notes Zero Owner s Manual S and DS book Page 4 Tuesday January 20 2015 2 37 PM...

Page 135: ...First Responder Information High Voltage Components Locations First Responder Information High Voltage Components Locations Zero Owner s Manual S and DS book Page 1 Tuesday January 20 2015 2 37 PM...

Page 136: ...Zero Owner s Manual S and DS book Page 1 Tuesday January 20 2015 2 37 PM...

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