Zepro Z 150-135 Installation Instruction Download Page 19 | Manualshive

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6. Electric and hydraulic diagram

3-button control unit with main switch and selector switch

3-button remote control unit with spiral cable

3-button control unit

4-button control unit

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Summary of Contents for Z 150-135

Page 1: ...ephone 46 150 489550 Telefax 46 150 489551 E mail zepro zepro com Internet www zepro com Factory All v gen 4 840 73 BISPG RDEN SWEDEN Telephone 46 696 17200 Telefax 46 696 17242 E mail info zepro com...

Page 2: ......

Page 3: ...support frame 12 5 Electrical installtion 13 6 Electrical and hydraulic diagram 15 7 Connection unit 20 8 Installation miscellaneous 27 9 Important information 32 10 Markings positioning of decals on...

Page 4: ...to certify conformity to the Machi nery Directive if the product is subsequently changed without his knowledge or approval In order for the product s CE marking to remain applicable the forms supplied...

Page 5: ...when the lift is not used The lift can also be operated from other optional units To ensure safe operation even with very long control cables the hydraulic unit is equipped with relays The relays situ...

Page 6: ...kg Mounting bracket cpl Z ZL 32 kg Liftcylinder Z ZL 150 135 8 5 kg pce Liftcylinder Z ZL 150 155 9 kg pce Liftcylinder Z ZL 150 175 10 kg pce Liftcylinder Z 150 195 13 5kg pce Liftcylinder Z ZL 200 1...

Page 7: ...125 TP2 mm 1500 kg 610 630 650 TP2 mm 2000 kg 650 660 680 TP2 mm 2500 kg 670 680 690 C 400 C 615 TP1 mm C 800 301 246 158 TP2 mm 1500 kg 599 617 635 TP2 mm 2000 kg 629 647 665 TP2 TP1 40 C 2 General...

Page 8: ...A 2 1 A 0 75 A 0 85 A 1 5 mm2 35 mm2 35 mm2 50 mm2 170 Ah 18 Volt 7000 2 General Max Power Consumption Pump Motor Unit Magnet hydraulic unit Magnet electric safety valve Solenoid Cable area Control c...

Page 9: ...9 Loading Diagram 2 General...

Page 10: ...30 872 480 907 430 937 360 972 A C 3 20 C D 800 769 765 813 715 868 665 916 615 958 565 994 515 1026 465 1054 400 1085 A C 3 20 910 890 D 40 A C 210 180 max 1710 1690 220 200 815 795 D 40 A C 210 180...

Page 11: ...1080 665 1120 615 1150 565 1180 515 1206 450 1230 A C 3 20 1014 min 750 max 930 1432 2400 1477 1820 1246 min 982 max 1162 1664 1709 2052 2400 1000 980 D 40 A C 210 180 max 1880 1860 220 200 D 28 336 3...

Page 12: ...to let oil or air out The brackets should be positioned according to picture 4 Slide the brackets over the support frame so that the ope ning points towards the front of the vehicle see picture 4 If...

Page 13: ...ened together with brake pipes or other elec tric cables of the truck When passing through holes the cables must be protected with rubber bushings A 160 A 24 V or 250 A 12 V fuse is to be installed on...

Page 14: ...f cables is done with similar care to avoid damage from contact with edges of the frame and other parts of the vehicle This will increase the life of the cables and reduce the risk of unnecessary down...

Page 15: ...Stock nr Ritningsnr Drawing nr Blad Sheet Format Size Revision F r denna ritning g ller IS0 toleranser SMS ritregler Toleranser Tolerance Ytj mnhet Surface finish Svets Welding 1 1 Ritad Drawn A HIAB...

Page 16: ...16 Z ZL 150 200 250 DA 6 Electric and hydraulic diagram...

Page 17: ...r Blad Sheet Format Size Revision F r denna ritning g ller IS0 toleranser SMS ritregler Toleranser Tolerance Ytj mnhet Surface finish Svets Welding 1 1 Ritad Drawn A HIAB brand part of Cargotec Corpor...

Page 18: ...the trailer body exterior represents the alarm indica tion clearly visible so that the driver can see it in the mirror The light must be of amber color Connect the lamp indicator according to the ele...

Page 19: ...19 6 Electric and hydraulic diagram 3 button control unit with main switch and selector switch 3 button remote control unit with spiral cable 3 button control unit 4 button control unit...

Page 20: ...splay Program configuration The flashing light indicates Supply voltage Off No supply voltage On Supply voltage available but CS cabin switch is not active Flashing CS cabin switch is active the syste...

Page 21: ...ed by the figures 1 7 1 Fixed control device 1 including two hand button 2h1 2 Fixed control device 2 including two hand button 2h2 3 Radio control device External 4 Coil control device 5 Truck slider...

Page 22: ...for This primarily applies to radio and coil con trol devices as other control devices have such a short locking period that there is no time to see the indication The number will stop flashing when...

Page 23: ...h a list containing the five latest faults detected before the display goes off Fault codes Identification Code 1 Code 2 Code 3 Information Other L Low battery voltage 07 35 Voltage measured H High ba...

Page 24: ...codes Output No 3 short circuited Supply voltage A supply voltage of between 8 0V and 15 0V is regarded by the unit as correct for a 12V system A supply voltage of between 18 0V and 29 0V is regarded...

Page 25: ...ure connected to tilt cylinders side sends when activated signal back to Di5 which blocks cancels lift and tilt up functions No signal in on Cs results in blocked control unit con nectors Signal to Cs...

Page 26: ...ANKL DA CHASSIS WITH TANK LTANK TANKLOCK FILLER CAP TANKDECKEL VENTILHUS VALVE BODY VENTIL GEHAUSE MOTOR SOLENOID SWITCH MAGNETSCHELTER S U1 U3 U2 KRETSKORT CIRCUIT CARD GETRUCTE SCHALTUNG KOPPLINGSEN...

Page 27: ...adjusted to 4 different height positions pict 6 The outer brackets can be adjusted to 5 different horizontal positions pict 6 1 The lateral distance between bumper bar and moving parts of the tail lif...

Page 28: ...he top of the platform Steel Pict 12 Pict 11 Pict 10 Installation of platform Install platform onto the lift arms and tilt cylinders to the platform Use axles and support wheels provided 280 Nm pict 1...

Page 29: ...hence hydraulically locked under transport 8 Installation continued Pict 14 Armstops Install armstops for both arms at the rear beam Install them equal on both sides so they meet the liftarms at the...

Page 30: ...y the right cylinder and then left one so that the platform fits exactly to the body as per pict B NB Always adjust right and left sides the same 4 In order to ensure that the lock nut and collar re m...

Page 31: ...p against the body Run the lift up so that the lift is at the floor level see pict 20 Loosen the ring s lock screw 2 Screw the ring out in the direction of the platform 3 See pict 21 Tilt down the pla...

Page 32: ...en the final post installation testing is carried out it is important that there is sufficient clearance between the cylinders working envelopes and all fixed points During lift operation and cylinder...

Page 33: ...clearly indicates the nominal loading and the diagram shows the maximum permitted loading at different positions on the platform The name plate is installed on the support frame of the tail lift and...

Page 34: ...34 10 Markings decals...

Page 35: ...ylinder lower bearing 6 Liftarm left side lower bearing 7 Lift tiltcylinder upper bearing 8 Right tiltcylinder upper bearing 9 Liftarm right side upper bearing 10 Right liftcylinder upper bearing 11 L...

Page 36: ...Place a test load on the platform according to the table for the corresponding tail lift model and loading capacity The tail lift should be in the same level and angle as floor Leave the test load on...

Page 37: ...overflow valve is activated when the lift is run up to the floor level or armstops That the tail lift cannot be lowered or tilted down respectively if the electrical connector from the lift and tilt...

Page 38: ...tilt cylinder s lower axle at the sup port frame Remove the cylinder and take away the hoses NB Oil can leak from the hoses and cylinder 6 Dismantle the side profiles from the platform Take away the...

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