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Zepro Tail lift, Owner'S Manual

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Zepro Tail lift Owner'S Manual Download Page 39

39

Operation

4.10 

Operating with the fixed control device (CD19)

The control device governs all tail lift functions. The control device is fitted with dead-man's 

buttons; when a button is released, tail lift movement stops immediately. The control de-

vice has a customised layout for mounting on the left and right sides of the vehicle.

FUNCTIONS
1. 

Up

2. 

Tilt down

3. 

Tilt up

4. 

Down

5. 

Two-handed function

1

2

3

4

5

Control device installed on the right side of the vehicle

5

1

3

2

4

Control device installed on the left side of the vehicle

Summary of Contents for Tail lift

Page 1: ...74584TL Owner s Manual English translation 2021 08 10 Must be kept in the vehicle on which the tail lift is installed OWNER S MANUAL INFORMATION FOR OWNERS AND USERS Tail lift STANDARD LIFT ...

Page 2: ......

Page 3: ...ea 17 2 9 Work area 18 2 10 Operator working position 19 3 Design and Function 20 3 1 General 20 3 2 Frame 20 3 3 Lift arm 21 3 4 Underrun protection 21 3 5 Platform 21 3 6 Hydraulic system 21 3 7 Control system 21 3 8 Cab and the main switch 22 3 9 Safety devices 23 3 10 Controllers 24 3 11 Electric autotilt 26 3 12 Overheating protection 27 4 Operation 28 4 1 General 28 4 2 Max load 29 4 3 Opera...

Page 4: ... 4 18 Control device 3 button with switch CD18 58 5 Service and maintenance 61 5 1 Hydraulic oil 61 5 2 Before starting work 62 5 3 Daily checks 63 5 4 Weekly checks 64 5 5 Lubrication 65 5 6 Service 66 6 Marking 67 6 1 Maximum load rating 68 6 2 Identification plate 69 6 3 Work area 69 6 4 Warning tape 69 6 5 Control device sticker 70 6 6 Danger area 72 6 7 Warning flags 72 7 Troubleshooting 73 8...

Page 5: ...ary Information about our products is also available on our website You can find us at www zepro com All information images illustrations and specifications are based on the product information available when this manual was printed Images and illustrations contained in the Instructions for use are generic and not intended to be exact depictions of various parts of the product We reserve the right...

Page 6: ...put into service or delivered to the end customer the warranty period may be extended by a period corresponding to the storage period but not more than 6 months i e the warranty is valid for a maximum of 30 months from the facto ry delivery date Spare parts are supplied with a 24 month warranty from the ex works delivery date When storing spare parts before installation on the tail lift the warran...

Page 7: ...page 76 Warranty work may only be carried out by ZEPRO approved workshops There is information on our website about service workshops and distributors by country If no service workshop information is available contact your distributor Warranty rights cannot be exercised in countries where there is no distributor 1 5 3 Warranty compensation Tail lift Following an approved tail lift claim during the...

Page 8: ...aintenance character Replacing fuses adjusting hy draulic pressure adjusting tilt cylinders adjusting torque Hydraulic components contam inated by dirty hydraulic oil Dissonance caused by neglected maintenance lubrication Incorrect installation Damage caused by incorrect installation Claims for this type of damage must be submitted to the tail lift seller or installer or to the service workshop th...

Page 9: ... rup ture valve is found to be faulty and the valve and solenoid are both submitted however only the part that has a defect covered by the warranty will be replaced Transportation costs Transportation costs for returned goods claims The claimant is liable for transporta tion costs for returned goods claims Painted over parts Hoses piston rods control devices cables and similar Parts where the ID p...

Page 10: ...ipment have access to send receive collect store and use all information and data collected through connectivity including but not limited to information on efficiency availability downtime operation operating environment movement condition logins locations and similar details of the equipment information Such information may be used to optimise the equipment or related equipment or services and f...

Page 11: ...uct etc m WARNING WARNING indicates a potential hazard which if ignored may lead to serious life threatening injury m CAUTION CAUTION indicates a potential hazard which if ignored may lead to minor injuries IMPORTANT IMPORTANT indicates a risk of equipment damage NOTE NOTE refers to additional information that may help the reader understand or perform a given operation Important information ...

Page 12: ... NOTE ZEPRO is not liable for any injury to persons or damage to property that may result from failure of the operator or other person to comply with the recommendations warnings and instruc tions set forth in these instructions for use 2 2 Damage and malfunctions If in any situation you feel the tail lift and its various functions are not behaving as expected or if you suspect something is wrong ...

Page 13: ...ances is it permitted to load the platform with loads greater than those spec ified on the stickers Excessive load can cause structural damage Risk of material damage and life threatening injury Example This tail lift has a maximum load of 2000 kg when the load s centre of gravity is no more than 750 mm from the edge of the vehicle floor If the load s centre of gravity is placed 1500 mm from the e...

Page 14: ...mmended by ZEPRO Any other use may lead to changes that impair tail lift function and safety This may also render your tail lift warranty invalid 2 5 Modifications Modifications not described or approved by ZEPRO may not be made Such modifications may entail an increased risk of accidents a negative impact on product life and render the product warranty invalid m WARNING Modifications to the tail ...

Page 15: ...r working on or in the immediate vicinity of the platform or tail lift with respect to protruding parts and sharp edges Never leave the tail lift with the platform raised and extended Risk of material damage and life threatening injury m CAUTION ZEPRO is not liable for any injury to persons or damage to property that may result from failure of the operator or other person to comply with the recomm...

Page 16: ... CAUTION To reduce the risk of foot injuries wear safety shoes with protective steel toe caps when work ing on the platform Even though the platform has a non slip surface take care when transfer ring goods ZEPRO recommends the use of anti slip safety shoes with protective toecaps in accordance with EN ISO 20345 Risk of injury m CAUTION Always be aware of the platform edges to avoid stepping off b...

Page 17: ...give rise to dangerous situations Risk of material damage and life threatening injury Use of the tail lift in a manner not described in these instructions for use may also render the product warranty invalid 2 8 Danger area m WARNING The hazard area is the area in which the tail lift moves during operation Under no circumstanc es may the operator or any other person enter this area when the tail l...

Page 18: ... are parked no closer than 5 m from the rear of the vehicle Make sure the work area is clear of persons and objects Be especially aware of children and animals Pay attention to the surroundings to have good forewarning of approaching persons or objects that may cause a hazardous situation Stop work immediately if unsure During loading and unloading handle cargo as described in this manual In the e...

Page 19: ...danger from passing traffic Also make sure the work area is clear m WARNING The vehicle must be positioned to allow tail lift operation without danger from passing traffic Risk of material damage and life threatening injury m CAUTION Always make sure the work area is clear during platform operation Risk of injury ...

Page 20: ...y A hydraulic pump powered by the vehicle s ordinary battery supplies hydraulic oil to the actuating hydraulic cylinders The hydraulic system is controlled by the control system which is operated by control devices 3 2 Frame The frame constitutes the tail lift s chassis to which other components such as the chassis brackets lift arms and hydraulic units are mounted Overview Platform Lift arm Frame...

Page 21: ...igned to meet statutory lifting speed require ments The hydraulic cylinders equipped with hose rupture valves protect the platform and any load from dropping suddenly in the event of a hydraulic hose failure The tail lift is also equipped with electrically operated lowering valves on the tilt and lift cylinders These valves allow hydraulic oil flow only when electrically actuated i e only when the...

Page 22: ...ked The cab switch should always be in the OFF position during transport and whenever the tail lift is not in use The tail lift can also be fitted with a main switch It is used to switch the main power supply On Off When the main power supply is off the lift is locked If the tail lift is not fitted with a cab switch the main switch must always be in the Off position during transport and whenever t...

Page 23: ...ntrol devices while it is in use 3 9 3 Warning flags In order to draw attention to an extended platform warning flags are installed to make it more conspicuous when deployed 3 9 4 Open platform alarm The open platform alarm usually consists of a red light mounted on the side of the vehicle superstructure and thus visible to the vehicle driver in the rear view mirror The light is lit if the platfor...

Page 24: ...e primary control device which means it includes all possi ble functions for the tail lift concerned The remaining control devices are secondary which may mean the number of functions is limited for safety reasons 3 10 1 Applicable control devices A selection of the most commonly available controllers is shown below Possible models vary depending on lift model configuration and relevant market CD ...

Page 25: ...vices are installed on the vehicle superstructure or on brackets below the superstructure The control devices must be positioned according to applicable regulations with a certain distance from the crush hazard area between the platform and the superstructure but without restricting the operator s clear view of the working area 300 600 mm Location of fixed control device Location of fixed control ...

Page 26: ...tform down towards the ground In autotilt down the tilt function is driven solely by gravity For fastest operation the plat form should first be tilted manually to the horizontal position before enabling autotilt Autotilt up is enabled when using the Up function with the platform in the ground position When this function is enabled the platform is automatically tilted up to the set angle hori zont...

Page 27: ...during e g contin uous intensive use The amount of continuous work the tail lift is able to perform is influenced by ambient temper ature and the load the tail lift is exposed to Generally speaking it takes considerably longer for the motor to cool down after use than the time spent working Insufficient pauses between intensive periods of work cause the motor to grow increasingly hot until the the...

Page 28: ...person to comply with the recommendations warnings and instructions set forth in this owner s manual NB In the event of damage or accident Immediately report such to the person responsible for action If damage to the tail lift is suspected contact an authorised workshop Operation 4 Operation 4 1 General m CAUTION Check and secure the load before operating the tail lift Otherwise there is a risk th...

Page 29: ...d can cause structural damage Risk of material damage and life threatening injury Example This tail lift has a maximum load of 2000 kg when the load s centre of gravity is no more than 750 mm from the edge of the vehicle floor If the load s centre of gravity is placed 1500 mm from the edge of the vehicle floor max permissible weight decreases to 1000 kg Sticker max permissible load 2000 kg Load ce...

Page 30: ...nger from passing traffic Also make sure the work area is clear m WARNING The vehicle must be positioned to allow tail lift operation without danger from passing traffic Risk of material damage and life threatening injury m CAUTION Always make sure the work area is clear during platform operation Risk of injury ...

Page 31: ... stepping off by mistake Also be aware of the risk of tripping especially if the platform is fitted with warning lights or wheel stops Risk of injury m CAUTION The greatest risk for cut and crush injuries is in the hazard area between the tail lift and the vehicle floor when the lift is raised to vehicle floor height Anyone standing on the tail lift or the vehicle floor must keep their feet and ot...

Page 32: ...form increases the risk of tripping and falling over the edge Risk of injury and material damage Operation m CAUTION Make sure the load is placed securely on the platform when the tail lift is operated When handling loads with wheels the platform must be equipped with roll stops which are then used to hold the load in place When handling loads with a hand pallet truck always lower the load so that...

Page 33: ... an additional weight equivalent to the specified maximum load The weight of the load may not exceed the maximum capacity of the tail lift Platform load Forklift Load on truck Tail lift load Total load since the platform was last placed on the ground The vehicle will rise during unloading When the platform is raised from the ground it must be lowered back onto the ground before unloading may conti...

Page 34: ...cle It can happen that the platform rises so far that it must be tilt ed down to the dock before unloading can continue especially when unloading heavy goods The transfer load may not exceed half the load capacity of the lift Example Lift with lifting capacity 2000 kg maximum permissible overrunning weight 1000 kg 4 6 Loading and unloading with the platform on a loading dock Loading with the platf...

Page 35: ...ntervals Check that the platform has sufficient overlap min 150 mm and that it rests safely and stably on the dock Platform length L Hmax 1200 mm 210 mm 1500 mm 260 mm 1700 mm 300 mm 2000 mm 350 mm 2500 mm 435 mm 4 6 2 Maximum tilt down angle It is forbidden to tilt the platform down more than 10º while laden Use the table below to check that the angle is not exceeded Hmax L ...

Page 36: ...r the dock when unloading or lowered onto the surface when loading a load corresponding to the weight removed from the vehicle will be applied to the lift or added to the vehicle There is a great risk of overloading 4 7 Loading unloading at loading dock with the platform under the loading dock WARNING Overloading the lift may cause material damage Loading and unloading with the platform under the ...

Page 37: ...h the load will be transferred as the transfer ramp The transfer load may not exceed half the load capacity of the lift Example Tail lift with lifting capacity 2000 kg maximum permissible overrunning weight 1000 kg Maximum overrunning weight Tail lift load capacity x 0 5 IMPORTANT Maximum overrunning weight Tail lift load capacity x 0 5 Exceeding tail lift load capacity may cause material damage I...

Page 38: ...relevant control device section for detailed information Lock the tail lift On tail lifts with cab switches switch off control power by setting the cab switch to Off On tail lifts with cab switches switch off the main power supply by setting the main switch to Off Operation ...

Page 39: ...ns when a button is released tail lift movement stops immediately The control de vice has a customised layout for mounting on the left and right sides of the vehicle FUNCTIONS 1 Up 2 Tilt down 3 Tilt up 4 Down 5 Two handed function 1 2 3 4 5 Control device installed on the right side of the vehicle 5 1 3 2 4 Control device installed on the left side of the vehicle ...

Page 40: ...nstalled on the right side of the vehicle Up Depress and hold down the two hand function 5 and Up 1 in that order The platform is then raised at an even pace Up Tilt down Depress and hold down the two hand function 5 and Tilt 2 in that order The platform is then tilted down at an even pace Tilt down Tilt up Depress and hold down the two hand function 5 and Tilt 3 in that order The platform is then...

Page 41: ...with dead man s buttons when a button is released tail lift movement stops immediately Two hand operation is used to avoid crush injuries This means the two hand button 4 must be activated together with the fixed control device to operate the lift when there is a high risk of crush injuries 1 2 3 1 Up 2 Tilt 3 Down 4 Two handed function 4 ...

Page 42: ...ontrol system reads the angle of the platform If the crush risk is considered high the two hand function button 4 must also be depressed The platform is then tilted down at an even pace Down Press and hold the Down button 3 The platform is lowered at an even pace Down Tilt down Tilt down ...

Page 43: ...s and hold down the Tilt 2 and Up 1 buttons in that order The control system reads the angle of the platform If the crush risk is considered high the two hand function button 4 must also be depressed The platform is then tilted up at an even pace Tilt up Tilt up NOTE Always lift the platform towards the top stop before tilting it to transport position ...

Page 44: ...control device CD4 The control device controls all tail lift functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops immediately FUNCTIONS 1 Up 2 Tilt 3 Down 4 Two handed function 1 2 3 4 ...

Page 45: ...n pace Tilt up Turn the two handed function knob clockwise depress and simultaneously hold down the Tilt 2 and Up 1 buttons in that order The platform is then tilted up at an even pace Tilt up Down Turn the two handed function knob clockwise depress and simultaneously hold down the Down 3 button The platform is lowered at an even pace Down Tilt down Up Turn the two handed function knob clockwise d...

Page 46: ... The control device is used when the tail lift is in the working position and to control the Up Down and Tilt functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops immediately 1 2 FUNCTIONS 1 Up 2 Tilt 3 Down 3 ...

Page 47: ...ton 1 The platform is then raised at an even pace Up Down Depress and hold down the Down button 3 The platform is lowered at an even pace Down 4 13 1 Operation This procedure describes how to operate the tail lift with the fixed control device CD 10 ...

Page 48: ...atform Risk of life threatening injury Operation Tilting up Depress and hold down the Tilt 2 and Up 1 buttons in that order The platform is then tilted up at an even pace Tilt up Tilting down Depress and hold down the Tilt 2 and Down 3 buttons in that order The platform is then tilted down at an even pace Tilt down ...

Page 49: ...coiled cable control device CD10 The control device is used to control the Up and Down functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops immediately 1 2 FUNCTIONS 1 Up 2 Down ...

Page 50: ...button 1 The platform is raised at an even pace Up Down Depress and hold down the Down button 2 The platform is lowered at an even pace Down 4 14 1 Operation This procedure describes how to operate the tail lift with the fixed control device CD 10 ...

Page 51: ...rated control device CD14 The control device is used to control the Up and Down functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops immediately FUNCTIONS 1 Up 2 Down 3 Activation 3 1 2 ...

Page 52: ...der The platform is raised at an even pace Up Down Depress and hold down the Activation 3 and Down 2 buttons in that order The plat form is lowered at an even pace Down 4 15 1 Operation This procedure describes how to operate the tail lift with the foot operated control device CD 14 ...

Page 53: ... immediately 1 2 3 4 FUNCTIONS 1 Up 2 Tilt Unlock 3 Down 4 Lock 4 16 1 Lock unlock This procedure describes how to lock unlock the radio control device Lock Press the Lock button 4 The radio control device is now locked and cannot be used to operate the tail lift Unlock Press the Unlock button 2 The radio control device is now unlocked and can be used to operate the tail lift In the unlocked mode ...

Page 54: ...the Down button 3 The platform is lowered at an even pace Up Depress and hold down the Up button 1 The platform is raised at an even pace Up 4 16 2 Operation This procedure describes how to operate the tail lift with the radio control device CD 11 ...

Page 55: ... up at an even pace Tilt up Tilting down Depress and hold down the Tilt 2 and Down 3 buttons in that order The platform is then tilted down at an even pace Tilt down m WARNING Use of the Tilt up and Tilt down functions is strictly forbidden at all times while standing on the platform Risk of life threatening injury ...

Page 56: ... active device if the lift is fit ted with two of them primary and secondary The control device is used to control the Up and Down functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops immediately FUNCTIONS 1 Selecting the active control device 2 Up 3 Down 2 3 1 ...

Page 57: ...rm is raised at an even pace Up Selecting the active control device Turn switch 1 90 to switch between primary and secondary control devices Selecting the active control device Down Depress and hold down the Down button 3 The platform is lowered at an even pace Down ...

Page 58: ...button with switch CD18 The control device with switch enables manual selection of the active device if the lift is fitted with two of them primary and secondary FUNCTIONS 1 Selecting the active control device 2 up 3 Tilt 4 Down 2 3 4 1 ...

Page 59: ...atform is lowered at an even pace Down Selecting the active control device Turn switch 1 90 to switch between primary and secondary control devices Selecting the active control device Up Depress and hold down the Up button 2 The platform is raised at an even pace Up ...

Page 60: ...lted up at an even pace Tilt up m WARNING Use of the Tilt up and Tilt down functions is strictly forbidden at all times while standing on the platform Risk of life threatening injury Tilt down Press and hold the Tilt 3 and Down 4 buttons in that order The platform is then tilted down at an even pace Tilt down ...

Page 61: ... includes ZEPRO s recommendations for checks lubrication and service 5 3 Daily checks 5 4 Weekly checks 5 5 Lubrication 5 6 Service 5 1 Hydraulic oil If the hydraulic oil needs to be replenished only the oil recommended by ZEPRO is permit ted to be used Hydraulic systems with hydraulic oil tanks without labelling are only permitted to be filled with highly refined mineral oil art no 21963 1 litre ...

Page 62: ...r maintenance Lower and tilt the platform down so that it rests on the ground to reduce pressure in the hydraulic system to a minimum Cut the power supply by disconnecting the cable at the main fuse or by switching off the main power supply with the main switch where fitted Main fuses and main switches come in several different designs below are some typical examples ...

Page 63: ...ded operation on page 23 Contact a qualified service engineer for troubleshooting or repair 5 Look beneath the tail lift to check for oil leaks Contact a qualified service engineer for troubleshooting or repair 6 Visually inspect all tail lift components for cracks and deformations Contact a quali fied service engineer for troubleshooting or repair 7 Check that the open platform alarm is working a...

Page 64: ... main switch on page 22 Contact a qualified service engineer for troubleshooting or repair 5 Check that visible cables cable glands and connectors are securely fastened and undamaged Contact a qualified service engineer for troubleshooting or repair 6 Check that the hydraulic unit s cover is securely fastened and undamaged Contact a qualified service engineer for troubleshooting or repair 7 Check ...

Page 65: ...ore frequent intervals may be necessary when driving in aggressive surroundings or the lift is washed often Contact ZEPRO for advice 5 5 3 Before lubrication Before lubricating clean the lift especially the lubrication points and grease nipples 5 5 4 Correct design Lubrication must be carried out such that a ring of grease is visible on both sides of the bearings to protect against the intrusion o...

Page 66: ...in valid For information about the nearest workshop visit the ZEPRO website or contact your distributor The service record must be completed and signed following service or repairs Year 1 L Service Year 2 L Service Year 3 XL Service Year 4 L Service Year 5 L Service Year 6 XL Service The service record sheets for years 1 6 can be found in section 10 of this Owner s Manual Service and maintenance ...

Page 67: ... an overview showing the location of the different markings Marking illustrations and other information can be found under the relevant subheadings in the following pages www hiab com 55057TL 2020 03 04 6 1 6 3 6 5 6 6 6 5 6 4 6 7 ...

Page 68: ...s higher than permitted by the marking Max permissible load only applies at a specific distance from the vehicle body load centre distance Behind this point max permissible load is reduced Refer to the marking on the platform or vehicle m WARNING Under no circumstances is it permitted to load the platform with loads greater than those spec ified on the marking Excessive load can cause structural d...

Page 69: ...e number for approved underrun protection RUPD Type number for electromagnetic com patibility EMC 6 3 Work area The sticker is positioned clearly visible at the rear of the vehicle and describes the working area that must be kept clear for loading and unloading 6 4 Warning tape The warning tape is affixed along the edges of the platform to make them more conspicu ous when the platform is deployed ...

Page 70: ... latterally reversed version option for affixing on the opposite side of the vehicle Control device sticker for CD 3 www hiab com 55053TL 2020 03 04 Control device sticker for CD1 CD 9 and CD18 The sticker comprises two parts The narrow strip is only use with control device CD1 www hiab com 77661TL 2020 03 04 Control device sticker for CD 10 and CD17 www hiab com Control device sticker for CD 19 ...

Page 71: ...totilt The stickers are available in standard versions and in a latterally reversed version option for affixing on the opposite side of the vehicle Additional Autotilt sticker for CD 3 www hiab com 78888TL 2021 06 11 A A Additional Autotilt sticker for CD1 CD 9 and CD18 www hiab com 77663TL 2020 02 10 A A Additional autotilt sticker for CD 19 A A ...

Page 72: ...nforms of the hazards area between the vehicle floor and platform where the risk of crush injuries is especially great when operating the tail lift 6 7 Warning flags Warning flags are mounted near the tip of the platform and the left and right edges to improve conspicuity when the platform is in the horizontal position www hiab com 65977TL 2020 05 14 min 300 mm min 300 mm ...

Page 73: ...device locked Unlock radio control device See section 4 16 Operating with the radio control device CD11 on page 53 Blown fuse tripped circuit breaker Check fuses in cab and tail lift in the case of a blown fuse check that visible cables cable glands and connectors are securely fastened and on damaged Contact a qualified service engineer for troubleshooting or repair Replace blown fuse reset trippe...

Page 74: ...ecifications 8 1 Noise declaration Average emission sound pressure level does not exceed 70 dB Noise Directive 2000 14 EC Noise measurement according to EN ISO 11200 11204 Measurement was carried out in accordance with EN ISO 3741 3746 Class II ...

Page 75: ...ore beginning to drain Always wear personal protective equipment as per the safety data sheet when handling hydraulic oil Risk of personal injury 9 2 2 Disassembly Disassembly is best carried out in the following order 1 Platform 2 Hydraulic cylinders and hoses 3 Hydraulic unit 4 Lift arms 5 Frame including brackets m CAUTION Always use lifting aids and exercise great caution when lifting heavy lo...

Page 76: ...stem s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity lifting lowering tilting That the lifts speed is within the correct range IE 0111 Electrical equipment check all the points cable and interfaces C 3 1 Main power cable ground cable Wear and tear attachment co...

Page 77: ...f the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carried out Date Signature Company stamp 77 ...

Page 78: ... 5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity lifting lowering tilting That the lifts speed is within the correct range IE 0111 Electrical equipment check all the points cable and interfaces C 3 1 Main power cable ground cable Wear and tear atta...

Page 79: ...f the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carried out Date Signature Company stamp 79 ...

Page 80: ...ith oil change R 2 6 Filler cap Changes in connection with oil change C 2 7 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 8 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 9 Velocity lifting lowering tilting That the lifts speed is within the correct range IE 0111 Electrical equipment check all the points ca...

Page 81: ...f the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carried out Date Signature Company stamp 81 ...

Page 82: ... 5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity lifting lowering tilting That the lifts speed is within the correct range IE 0111 Electrical equipment check all the points cable and interfaces C 3 1 Main power cable ground cable Wear and tear atta...

Page 83: ...f the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carried out Date Signature Company stamp 83 ...

Page 84: ...104 C 2 5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity lifting lowering tilting That the lifts speed is within the correct range IE 0111 Electrical equipment check all the points cable and interfaces C 3 1 Main power cable ground cable Wear and te...

Page 85: ...f the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carried out Date Signature Company stamp 85 ...

Page 86: ...ith oil change R 2 6 Filler cap Changes in connection with oil change C 2 7 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 8 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 9 Velocity lifting lowering tilting That the lifts speed is within the correct range IE 0111 Electrical equipment check all the points ca...

Page 87: ...f the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carried out Date Signature Company stamp 87 ...

Page 88: ...11 Own remarks 88 ...

Page 89: ... 89 ...

Page 90: ...re manufactured in compliance with the fol lowing EC directives Machinery Directive 2006 42 EG EMC Directive 2004 108 EG and designed in accordance with the following standard EN 1756 1 2008 Technical documentation in accordance with Directive 2006 42 EC Annex VII A compiled by Name Magnus Faxbrink Address ZEPRO Z Lyften Produktion AB Allévägen 4 SE844 41 Bispgården SWEDEN This declaration was rai...

Page 91: ...aller hereby certifies that installation was carried out according to ZEPRO s instructions installation delivery inspections have been performed Installer s signature Date Serial number manufacturing number See the type plate located on the tail lift frame Paste the enclosed copy of the type plate on the back of the owner s manual 14 Certificate of registration delivery card The delivery card must...

Page 92: ...ntel ligent services and digital solutions for on road load handling As an industry pioneer our company commitment is to increase the efficiency of our customers operations and to shape the future of intelligent load handling ZEPRO Phone 46 0 10 459 05 00 Email zepro zepro com zepro com Affix a copy of the tail lift rating plate here ...

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