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Zephyr ZOM-12000-9v1 Operation And Maintenance Manual Download Page 13

 

 

ZOM-12000-9v1 

 

This manual contains proprietary information and is not to be copied or disclosed without written permission from 

Zephyr International LLC. 

Copyright 2002-2013     Page 13 of 24 

 

 

5) Periodic 

Maintenance 

a.  Check the indicators on the filters 
b.  Clean the hydraulic disconnects 
c.  Calibrate the load display system as per The Users Guide for the DP25B-

S Load meter using a known load of 600 lbs as per section 4.3.1 page 24. 

 

6)  Recommended Spare Parts List 

a.  Desiccant filler cap     

D101     

 

 

Air Sentry 

b.  Low Pressure filter element   P16-5332 

 

 

Donaldson 

c.  High Pressure filter element  HEK85-20.203-AS-FG006-LC-B 

Ikron 

d. Upper 

Capstan 

e. Lower 

Capstan 

 

7)  Trouble Shooting  

a.  If hoist controls do not operate the hoist, check to insure the hoist select 

switch is properly positioned. 

b.  If  hoist fails to lower, check the full out limit switches 
c.  If hoist fails to raise check the full in limit switches 
d.  If the BL-27100 comes to full out and stops abruptly, check the 

emergency full out limit switch is not activating before or at the same time 
as the full out limit switch.  
 

 
 
 
 

Summary of Contents for ZOM-12000-9v1

Page 1: ...his manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 1 of 24 Operation and Maintenance Manual ZOM 12000 9v1 ...

Page 2: ...SOAR without the need of an aircraft b The FHTF works in conjunction with the ZGS 10000 5 2 mobile take up assembly 2 Scope a The FHTF provides provisions for the mechanical and electrical attachments of three different rescue hoists i BL 29900 xx ii BL 27100 xx iii BL 10300 151 b The FHTF is intended to be used in conjunction with the ZGS 10000 5 2 Mobile Rescue Hoist Ground Equipment RHGSE The R...

Page 3: ...ness of the hydraulic fluid used in the hoist in order to prevent the contamination of the hydraulic system of the aircraft The hydraulic power supply provides 3000 psi pressure at 6 GPM The system is equipped with a high pressure filter and a low pressure filter and self sealing quick disconnects The high pressure filter is rated to 5 Micron abs and has a clogging indicator The low pressure filte...

Page 4: ... Page 4 of 24 e The FHTF has been supplied with an onboard 24 Volt power supply to provide power to the Mobile RHGSE in order to allow for continual operations without having to stop and recharge the batteries on the Mobile RHGSE f The FHTF has the mounting brackets interconnect cables and hydraulic lines and fittings to test all the hoists it has been designed to service ...

Page 5: ...ission from Zephyr International LLC Copyright 2002 2013 Page 5 of 24 3 Theory of Operation a The system is supplied with hoist adapters and a chain hoist that are used to raise the hoist into position where two load cells attach and support the weight of the hoist and adapter and the load applied by the Mobile RHGSE ...

Page 6: ...racket moves with the hoist mount therefor eliminating the possibility of damage to the cable or connectors if they are not disconnected before lowering or raising the mount c The system is equipped with a 28 volt 5 amp power supply to provide control power to the two control boxes that operate the BL 27100 and the BL 29900 hoists d The system includes the means to mount the control box for the BL...

Page 7: ...phyr International LLC Copyright 2002 2013 Page 7 of 24 e The system is equipped with a proportional control valve and a joystick controller to operate the BL 10300 hoist f The system is equipped with a MS90362 1 receptacle to accept the plug that delivers 115 V 3 phase 400 hz power to the BL 29900 hoist and the BL 27100 hoist fan ...

Page 8: ...ircuit breakers in the event the three phase fan on the BL 27100 is to be operated If the fan has a problem with one of its windings the breakers will protect the fan and the wiring from further damage i The system is equipped with an hour meter that operates when ever the load display is on j All the pins that are used to attach the various components are tethered to the component so they are not...

Page 9: ...ptacle 8 If the fan is to be tested turn on the 3 phase 400 hz power switch 9 Position the Zephyr GSE under hoist 10 Activate the hoist select switch on the motor starter panel to select the BL 27100 11 Pull out E Stop button to turn on power 12 Press Pump Start button to start the hydraulic pump 13 Turn the Pressure switch to on approx 3000 psi pressure should develop on the pressure gage 14 Turn...

Page 10: ... cable to full in and insure the full up limit switch activates and the bumper compresses properly 22 Turn off the Power switch on control box 23 Turn the pressure switch to off 24 Push in E stop button 25 Press the 3 phase 400 hz power switch to off 26 Detach the electrical harness 27 Detach the hydraulic lines 28 Raise rescue hoist mount with the chain hoist and remove the pins 29 Lower the hois...

Page 11: ... 10 Turn the Pressure switch to on pressure should develop on the pressure gage 11 Turn the Power switch on the control box to on the load indicator should illuminate 12 Press the Tare button on the load display to zero out the load with no load on the cable 13 Pull up the locking ring on the Joystick controller and activate the hoist in the extend direction 14 Attach the cable to the Zephyr GSE a...

Page 12: ...tor should illuminate 9 Activate the hoist select switch on the control box to select the BL 29900 hoist 10 Press the Tare button on the load display to zero out the load with no load on the cable 11 Operate the hoist using pendant or pilot override 12 Attach the rescue hoist cable to the Zephyr GSE and operate the hoist in the down direction 13 Follow the operating instructions for the Zephyr GSE...

Page 13: ... Recommended Spare Parts List a Desiccant filler cap D101 Air Sentry b Low Pressure filter element P16 5332 Donaldson c High Pressure filter element HEK85 20 203 AS FG006 LC B Ikron d Upper Capstan e Lower Capstan 7 Trouble Shooting a If hoist controls do not operate the hoist check to insure the hoist select switch is properly positioned b If hoist fails to lower check the full out limit switches...

Page 14: ...ZOM 12000 9v1 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 14 of 24 8 IPB ...

Page 15: ...ZOM 12000 9v1 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 15 of 24 ...

Page 16: ...ZOM 12000 9v1 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 16 of 24 ...

Page 17: ...ZOM 12000 9v1 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 17 of 24 ...

Page 18: ...ZOM 12000 9v1 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 18 of 24 ...

Page 19: ...ZOM 12000 9v1 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 19 of 24 ...

Page 20: ...nual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 20 of 24 9 System Schematics ZGS 12673 1 Electrical Block Diagram ...

Page 21: ...his manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 21 of 24 ZGS 12686 1 Control Cabinet Wiring Schematic ...

Page 22: ...ZOM 12000 9v1 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 22 of 24 ...

Page 23: ...ZOM 12000 9v1 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 23 of 24 ...

Page 24: ...ZOM 12000 9v1 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2002 2013 Page 24 of 24 ...

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