ZEP N83701 Service Manual Download

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Ser

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For full warranty information, contact your delivering distribu-
tor or contact the manufacturer at [email protected]

Summary of Contents for N83701

Page 1: ...Servic e Manua l Servic e Manua l g distribu c com 6...

Page 2: ...88 905 KCAL HR GENERAL Minimum Inlet Water Pressure over 65 psi may require water inlet regulator 10 psi 0 68 bar Stack Size 8 OD 203 0 mm OD Fuel Tank Capacity 8 Gallon 30 3 Liter __________________...

Page 3: ...CTRICAL Machine Voltage 115v 60hz 1PH Temp Control Adjustable p n F04 00818 PUMP MOTOR Motor P N F02 00069 Motor Horsepower 8 HP 6 KW Motor Speed 3450 RPM Motor Voltage 208v 230v 60 Hz 1PH Motor Amps...

Page 4: ...104E ASSEMBLY WAND 42 1 3 W04 24225 A COUPLER 1 4F X 1 4FNPT 1 2 3 1 2 1 ASSEMBLY CHEMICAL HOSE p n 4120 00902P ITEM NO PART NUMBER PART DESCRIPTION QTY 1 Z01 08413 2 HOSE POLYBRAID 1 4 X 84 1 2 C04 0...

Page 5: ...Final Assembly...

Page 6: ...THREAD 1 4 20UNC X 3 1 4 C03 00620 Q VALVE FLOAT 1 5 C03 00622 B BALL FLOAT PLASTIC 1 6 C04 00120 FILTER SOAP SCREEN 1 7 C05 00270 1 NUT GARDEN HOSE 1 8 C05 00271 WASHER GARDEN HOSE 1 9 C05 00272 ADA...

Page 7: ...2 4 7 ASSEMBLY BURNER ITEM NO Part Number PART DESCRIPTION QTY 1 E08 00006 2 ELBOW PIPE 1 2 E13 00010 2 NIPPLE PIPE 1 4 1 3 V00 173 BURNER OIL 1 4 V04 003 FILTER FUEL 1 5 V 0D NOZZLE BURNER 1 6 W02 10...

Page 8: ...y a spare filter element as one tank full of contaminated fuel will plug the fuel filter element prematurely Element replacement procedure 1 Shut off the fuel tank valves 2 Unscrew the clear bowl turn...

Page 9: ...Burner Assembly...

Page 10: ...hread Cutting 22 V00 02669 Band Air Inner 8 V00 13038 Clip Hold Down 23 V00 04725 Housing Fan 9 V00 13121 Strain Relief Cord 24 V00 30540 07 Assembly Burner Gun 10 V00 20358 Transformer Ignition 25 V0...

Page 11: ...10 Burner Assembly...

Page 12: ...oo much air 3 Tighten the cap screw retaining the air bands PART NUMBER V00 14283 2 PART NUMBER V00 14283 5 Fuel Pump Filter Sundstrand Pump 1 Shut off fuel supply 2 Loosen the 4 screws holding the co...

Page 13: ...ner gun assembly 5 Turn on burner 6 Short the high voltage terminals 7 Open gap by drawing screwdriver away from one electrode while touching the other 8 The spark should jump between 5 8 inches and i...

Page 14: ...e misalignment 6 Reinstall the retaining nut 7 Reinstall the oil line making sure both ends are tight 8 Partially close transformer Check if buss bars align and contact the transformer electrodes If b...

Page 15: ...TE BROWN YELLOW BLUE GREEN PINK ORANGE ELECTRICAL SCHEMATIC ES 00024 ES 00024 06 07 03 BWK E Q U I P M E N T G R O U N D L I N E 1 L I N E 2 GRN 3X WHT RED BLK WHT RED BLK WHT BLK WHT BLK BLK BURNER M...

Page 16: ...ng valve will not Good valve assemblies should be set aside for installation in step 7 6 Malfunctioning valve assemblies must be replaced 7 Lubricate a new o ring with the pump crankcase oil and insta...

Page 17: ...ise Remove and replace copper washer 3 Remove and discard o ring and anti extrusion ring from retainer screw 4 Remove the plunger from the cross head and examine it for cracks scoring or pitting 5 Rem...

Page 18: ...ke certain the adapter goes all the way down into the cavity 11 Install the low pressure packing with the flat side down 12 Install the rear female adapter into each cavity with the lips pointing down...

Page 19: ...18 Pump Maintenance Oil Change Month Day Year Operating Hours Oil Brand Type Pump Service Month Day Year Operating Hours Type of Service Pump Maintenance Record...

Page 20: ...to torque values in PUMP SPECIFICATIONS Pump overfilled with oil displaced through crankcase breather hole in oil cap dipstick Drain oil Refill to recommended oil level as stated in OIL LEVEL in PUMP...

Page 21: ...rew Defective bearing Remove and replace bearing Worn connecting rod crankshaft or crosshead Remove and replace Frequent or premature failure of the packing Scored damaged or worn plunger Remove and r...

Page 22: ...ction of MODEL SPECIFICATIONS Poor combustion See Poor combustion Improper fuel supply Use fuel specified in FUEL section of the MODEL SPECIFICATIONS Temperature control inoperative See the TEMPERATUR...

Page 23: ...NS Improper venting See National Fuel Gas Code ANSI Z223 1 and NFPA No 54 Fuel pressure too high See specified pressure in the FUEL section of MODEL SPECIFICATIONS Pilot will not stay lit Check for dr...

Page 24: ...5 Credit Allowed After 5 years NO CREdIT ALLOWEd Any parts supplied to us by other manufacturers will be subject to their guarantee and warranty Generators motors and engines are required by vendors t...

Page 25: ...For full warranty information contact your delivering distribu tor or contact the manufacturer at info warrantysvc com...