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ZEP 440C-G, Service Manual

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ZEP 440C-G Service Manual Download Page 24

13

Pump Maintenance Record

Oil Change

Month/Day/Year

Operating Hours

Oil Brand & Type

Pump Service

Month/Day/Year

Operating Hours

Type of Service

Pump Maintenance Record

Summary of Contents for 440C-G

Page 1: ...Servic e Manua l Servic e Manua l g distribu com 440C G p n N84001...

Page 2: ...___________________________ MAKE MODEL SERIAL NUMBER ______________________________________________________ SELLER ______________________________________________________ ADDRESS CITY STATE ZIP NOTES P...

Page 3: ...4000psi Hose Assembly p n 3401 00701A Hose 3 8 x 50 p n K02 03150E5 Coupler p n W04 34155 A Belt p n R02 00246 Trigger Gun Wand p n J06 00158 B Trigger Gun p n J06 00158 Trigger Wand p n J06 00104EZ...

Page 4: ......

Page 5: ...Adjustment See Parts List Section WARRANTY Inside Back Cover SPECIFICATIONS Inside Front Cover SCHEMATIC Last Page Supersedes 05 12 06 Z08 00485TC 05 17 06 Z08 00485TC 2 OPERATION TABLE OF CONTENTS GA...

Page 6: ...CE NUMBER ON ALL ORDER BILLS THIS PROCEDURE WILL ENABLE NEEDED PARTS TO BE SHIPPED QUICKLY READ ALL Installation Operation and Maintenance instructions before operating the machine NOTE Refer to CLEAN...

Page 7: ...ith your machine Do not substitute other hoses as a potential safety problem may develop CAUTION If machine has been exposed to sub freezing temperatures it must be thoroughly warmed to above freezing...

Page 8: ...ed TO RINSE A Close the chemical metering valve if so equipped NOTE It is advisable to dip the chemical screen in a container of clean water and open the valve 1 minute to clean the valve of any remai...

Page 9: ...tip flush the machine per FLUSHING 4 Reinstall Spray tip to gun assembly 1 Connect machine to a pressurized water supply meeting the requirements specified in the GENERAL section of the MODEL SPECIFI...

Page 10: ...or correct tension see MACHINE MAINTENANCE insert LEAKS Check for water and buildup of scale at pipe connections SCREEN WATER Check Inlet Hose Screen for debris Check float Tank Hose Screen if so equi...

Page 11: ...ructions F See Low operating pressure A Replenish supply B Turn metering valve knob to open C Remove screen and cleaan D Tighten all fittings and hoses for the chemical line E Disassemble and clean A...

Page 12: ...INTENANCE in MACHINE MAINTENANCE B Remove and replace with tip specified in the GENERAL section of MODEL SPECIFICATIONS or MODEL EXPLODED A Replenish fuel as specified in engine owners manual B Change...

Page 13: ...D CUTTING 10 24 UNC X 1 2 3 10 H04 25007 SCREW CAP 2 11 H04 25024 SCREW CAP 2 12 H04 31326 CAP SCREW 4 13 H06 31300 NUT LOCK 5 16 4 14 H09 12500 RIVET POP 2 15 J00 15040 2 TIP SPRAY 1504 1 16 J06 0015...

Page 14: ...ISHED SIDE TOWARDS BALL 5 16 17 2 4 1 12 18 13 3 14 15 6 19 5 9 10 7 8 19 J06 00158 B PART LIST ITEM PART NUMBER PART DESCRIPTION 1 J06 00158 Valve Trigger Gun 2 J06 00104EZ Assembly Wand 42 3 W04 242...

Page 15: ...by means other than the operator s hand Bodily harm may occur if the operator loses control of the trigger gun Caution Always engage trigger safety latch when not in use J06 00158 PART LIST ITEM PART...

Page 16: ...1 NUMBER PART QTY PART DESCRIPTION ITEM NO ITEM NO PART NUMBER PART DESCRIPTION QTY 17 R03 00744 BUSHING PULLEY 1 18 F05 00436 2 KIT MUFFLER 1 19 535S 10125 TANK FUEL 3 13 16 X 15 5 8 X 17 5 8 4 5 GAL...

Page 17: ...5 ASSEMBLY UNLOADER p n 445S 00515 4 3 2009 ITEM NO PART NUMBER PART DESCRIPTION QTY 1 835S 00514 BRACKET UNLOADER 1 2 C07 03800X VALVE UNLOADER GREY 1 3 E08 00010 5 ELBOW PIPE 1 4 W02 10040 8 BARB HO...

Page 18: ...oading pressure and bypass function of the unloader valve The unloading pressure should not exceed operating pressure more than 400 PSI 5 Lock the setting by tightening the nut Item 19 Note Once the o...

Page 19: ...14 C07 03700 29 O Ring 3 32 x 7 16ID x 3043 1 15 C07 03700 3 Spring Compression 1 16 C07 03700 4 Orifice Shutter 1 17 C07 03700 6A Plug 3 8NPT 2 18 C07 03700 6B Gasket Washer 1 16CS x 5 16 x 7 16OD 2...

Page 20: ...B 00513 MOUNT PUMP 1 2 C04 00144 FILTER WATER 1 3 E08 00011 58 ELBOW PIPE 1 4 E10 00005 4 TEE PIPE 1 5 E15 00010 48 NIPPLE BRASS 1 2 1 6 H05 31300 WASHER FLAT 5 16 4 7 H05 31304 WASHER 4 8 N07 20048 S...

Page 21: ...TLET 3 8 NPT C04 00145 C04 00147 INLET OUTLET 1 2 NPT C04 00144 C04 00146 DIMENSIONS 1 125 X 3 75 1 With wrench on hex behind garden hose nut and opposite end of glass unscrew the filter Be cautious o...

Page 22: ...11 Water Pump Water Pump N09 00053...

Page 23: ...12 Water Pump...

Page 24: ...13 Pump Maintenance Record Oil Change Month Day Year Operating Hours Oil Brand Type Pump Service Month Day Year Operating Hours Type of Service Pump Maintenance Record...

Page 25: ...need any servicing Tools required 17mm socket ratchet mechanics pick taper blade gasket scraper thread sealant and torque wrench NOTE Be very careful when working with the plungers they are made from...

Page 26: ...the small copper washer on top of the plunger and place a small quantity of thread sealant in the thread Install the plunger nut and tighten to the required torque See Figure 24 Pump Head to Drive End...

Page 27: ...ary See Figure 6 3 Use the needle nose pliers to remove the valve See Figure 7 4 Use a small probe to move the poppet up and down to assure that the valve is functioning properly and that no debris is...

Page 28: ...ab the seal retainer on the inside of the outside ring twist the retainer in either direction this is done to free the retainer O ring which is stuck to the manifold and lift out See Figure 12 5 With...

Page 29: ...il cap dipstick Drain oil Refill to recommended oil level as stated in OIL LEVEL in PUMP MAINTENANCE Water in crankcase May be caused by humid air condensing into water inside Maintain or step up lubr...

Page 30: ...pumping Excessive pressure and or temperature of fluid being pumped Check pressures and fluid inlet temperature Be sure they are within specified range Over pressure of pumps Reduce pressure Running p...

Page 31: ...s to be repaired or replaced by authorized warranty repair stations The manufacturer will assist you in locating warranty stations around the country in cases where that is necessary Select items carr...

Page 32: ...For full warranty information contact your delivering distribu tor or contact the manufacturer at info warrantysvc com...

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