ZEP 1600-2V, Service Manual

Page: 5 / 32

Trigger Gun and Wand
1. Remove screws from handles and remove handle
housings.
2. With 18mm socket remove retainer being careful
to catch the spring and ball as they fall out of the
housing.
3. Remove and replace parts with those found in the
kit.
4. Assembly in reverse order.
PART LISTS
ITEM PART NUMBER PART DESCRIPTION QTY.
1 C07-01300-08 O-RING - 1/16CS X 5/16ID 1
2 C07-01425 FILTER, WATER 1
3 J06-00121-07 O-RING - 3/32 CS X 1/8 ID 1
4 J06-00121-15 BALL, SS 5/16 1
5 J06-00132-19 SCREW, SELF TAP - 3.5MM X 18MM 7
6 J06-00158-01 FITTING, DISCHARGE - 1/4 FNPT 1
7 J06-00158-02 PIN, TRIGGER - 5MM X 27.5MM 1
8 J06-00158-03 CAM 1
9 J06-00158-04 TRIGGER 1
10 J06-00158-05 LATCH, SAFETY 1
11 J06-00158-06 FITTING, INLET - 3/8 FNPT 1
12 J06-00158-08A SEAT, VALVE 1
13 J06-00158-09 WASHER, FLAT 1
14 J06-00158-10 WASHER, FLAT - BRASS 1
15 J06-00158-11 HOUSING, VALVE 1
16 J06-00158-12A RETAINER, VALVE 1
17 J06-00158-13 SPRING, COMPRESSION 1
18 J06-00158-14 PIN, VALVE - 4MM X 44MM 1
19 J06-99158A HOUSING, HANDLE 1
REPAIR INSTRUCTIONS
SPECIFICATIONS
2
3
4 6
7
1
BEVEL SIDE
TOWARDS BALL
DISHED SIDE
TOWARDS BALL
KIT, REPAIR PART - NUMBER J06-99158C
5
BREAKDOWN, GUN - TRIGGER
EXPLODED VIEW - P/N J06-00158
16
17
2
4
1
12
18
13
3
14
15
6
19
5
9
10
7
8
19
MAXIMUM VOLUME..............10.0 GPM / 37.9 LPM
MAXIMUM PERSSURE.........5000 PSI / 344.7 BAR
RATED TEMPERATURE....................300 F / 150 C
WEIGHT........................................1.8 LBS. / 0.8 KG
INLET .........................................3/8" NPT FEMALE
OUTLET......................................1/4" NPT FEMALE
YG3500
WARNING:
DO NOT USE ACID CONCENTRATES
THROUGH THE GUN
WARNING:
Never secure trigger gun in an open
postion (trigger pulled back) by
means other than the operator's hand.
Bodilay harm may occur if the operator
loses control of the trigger gun.
CAUTION:
Always engage trigger safety latch
when not in use.