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GB-15

G

B

BC2003 / TR2002

3. Take out the spool and pull off the old line. Put one

end of new line through the spool holes and pull it
until the length is equal between each part of the line.

4. Wind up the line in the correct direction as indicated

on the spool.

5. Hook each end of the line in the slot on the edge of

the spool, and then put the ends through the eyelets
on the housing. Make sure that the spring and the
washers are in place.

6.  While holding the spool against the housing, pull the

line ends to release them from the slot.

7.  Line up the slot on the bottom cap with the hook on

the housing, press the cap against the housing until it
clicks.

PROCEDURES TO BE PERFORMED AFTER
EVERY 100 HOURS OF USE

1. Remove the muffler, insert a screwdriver into the vent,

and wipe away any carbon buildup. Wipe away any
carbon buildup on the muffler exhaust vent and cylin-
der exhaust port at the same time.

2. Tighten all screws, bolts, and fittings.

3. Check to see if any oil or grease has worked its way

in between the clutch lining and drum, and if it has,
wipe it away using oil-free, lead-free gasoline.

REFILLING TRIMMING LINE

1. F o r   r e p l a c e m e n t   l i n e ,   u s e   a   d i a m e t e r   o f

2.4 mm. The spool is capable for a line upto
6 m on the 4" head. Avoid using a larger line as it may
cut down the trimming performance.

 WARNING

For safety reasons, do not use metal reinforced line.

2. Pinch the slotted area on the both sides of the spool

housing to unhook the bottom cap.

10. Storage

Aged fuel is one of major causes of engine starting failure. Before storing the unit, empty the fuel tank and run the
engine until it uses all the fuel left in the fuel line and the carburetor. Store the unit indoor taking necessary measures
for rust prevention.

9. Maintenance

11. Disposal

When disposing your machine, fuel or oil for the machine, be sure to allow your local regulations.

Summary of Contents for Zenoah BC2003

Page 1: ...GB 1 G B BC2003 TR2002 TR2002 BC2003 G B OWNER S MANUAL BRUSHCUTTERS 848J5J93A2 801 ...

Page 2: ...DED 2002 88 EC e13 97 68SH2G3 2002 88 0109 02 EXPLANATION OF SYMBOLS AND SAFETY WARNINGS MODEL 21 7 cm3 SOUND LEVEL VIBRATION LEVEL ISO 22868 97 dB A 108 dB A ISO 22867 ahv eq 4 9 m s2 A 8 3 2 m s2 LWA guaranteed LpAav ISO 10884 WARNING RISK OF DAMAGING HEARING Wear head eye and ear protection ...

Page 3: ...followed in or der to prevent accidents which could lead to serious bodily in jury or death IMPORTANT This mark indicates instructions which must be followed or it leads to mechanical failure breakdown or damage NOTE This mark indicates hints or directions useful in the use of the product Contents 1 Parts location 4 2 Specifications 4 3 Warning labels on the machine 5 4 Symbols on the machine 5 5 ...

Page 4: ...l tank capacity 0 5 L Starter Recoil starter Clutch Centrifugal type Reduction ratio 1 462 Cutting head rotating direction Counter clockwise Operator view Specifications are subject to change without notice 1 2 3 4 5 6 7 8 9 10 11 12 13 14 BC2003 TR2002 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 Parts location 1 Primmer 2 Air cleaner cover 3 Choke lever 4 Fuel tank 5 Starter knob 6 Line head 7 Angle trans...

Page 5: ...rning label peels off or becomes soiled and impossible to read you should contact the dealer from which you purchased the product to order new labels and affix them in the required location s Never modify your machine We won t warrant the machine if you use the remodeled brushcutter or if you don t observe the proper usage written in the manual 15m 50ft 1 2 3 4 5 6 7 1 Read owner s manual before o...

Page 6: ...e ground is slippery or when you can t maintain a steady posture b At night at times of heavy fog or at any other times when your field of vision might be limited and it would be diffi cult to gain a clear view of the working area c During rain storms during lightning storms at times of strong or gale force winds or at any other times when weather conditions might make it unsafe to use the product...

Page 7: ...rting the engine place the product onto the ground in a flat clear area and hold it firmly in place so as to ensure that neither the cutting part nor the throttle come into contact with any obstacle when the engine starts WARNING Never place the throttle into the high speed position when starting the engine 3 After starting the engine check to make sure that the cutting at tachment stops rotating ...

Page 8: ...AH mark and rec ommended for the unit 6 Under no circumstances should you ever take apart the product or alter it in any way Doing so might result in the product be coming damaged during opera tion or the product becoming un able to operate properly 5 For safe operation HANDLING FUEL 1 The engine of the ZENOAH prod uct is designed to run on a mixed fuel which contains highly flam mable gasoline Ne...

Page 9: ...ar the provided harness without twisted bands with the hanger on your right side 1 Hanger BALANCE THE UNIT 1 Hook your machine to the hanger 2 Adjust the bands of the harness to have the blade parallel to the ground when standing in your normal working position to provide you most effectiveness and comfort on operating the machine 3 In order to prevent the hanger position to change during operatio...

Page 10: ...WARNING 1 Select bare ground for fueling 2 Move at least 10 feet 3 meters away from the fu eling point before starting the engine 3 Stop the engine before refueling the unit At that time be sure to sufficiently agitate the mixed gaso line in the container FOR YOUR ENGINE LIFE AVOID 1 FUEL WITH NO OIL RAW GASOLINE It will cause severe damage to the internal engine parts very quickly 2 GASOHOL It ca...

Page 11: ...pe or remove the spark plug and dry it STOPPING ENGINE 1 Release the throttle trigger and run the engine for half a minute 2 Shift the stop switch to the STOP position IMPORTANT Except for an emergency avoid stopping the engine while pulling the throttle trigger STARTING ENGINE WARNING The cutting head will start rotating upon the engine starts 1 Feed fuel into the fuel tank and tighten the cap se...

Page 12: ...ENGTH Your brush cutter is equipped with a semi auto type nylon line head that allows the operator to advance the line without stopping the engine When the line becomes short lightly tap the head on the ground while running the engine at full throttle Each time the head is bumped the line advances about 25 mm For better effect tap the head on bear ground or hard soil Avoid bumping in thick tall gr...

Page 13: ...filter for blockage 1 Fuel filter Every Every Every 25 50 100 System components Procedure Before hours hours hours Note use after after after fuel leaks fuel spillage wipe out fuel tank air filter fuel filter inspect clean replace if necessary see adjusting replace carburetor idle adjusting screw idling speed if necessary clean and readjust GAP 025 in 0 6 0 7 mm spark plug plug gap replace if nece...

Page 14: ... to arrange for old grease to exit INTAKE AIR COOLING VENT WARNING Never touch the cylinder muffler or spark plugs with your bare hands immediately after stopping the engine The engine can become very hot when in operation and doing so could result in severe burns When checking the machine to make sure that it is okay before using it check the area around the muffler and remove any wood chips or l...

Page 15: ... buildup on the muffler exhaust vent and cylin der exhaust port at the same time 2 Tighten all screws bolts and fittings 3 Check to see if any oil or grease has worked its way in between the clutch lining and drum and if it has wipe it away using oil free lead free gasoline REFILLING TRIMMING LINE 1 For replacement line use a diameter of 2 4 mm The spool is capable for a line upto 6 m on the 4 hea...

Page 16: ...APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF IN STRUCTION LISTED IN THE OWNER OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS ACCIDENT MISHANDLING ALTERATION ABUSE IM PROPER LUBRICATION USE OF ANY PARTS OR ACCES SARIES OTHER THAN THOSE SPECIFIED BY THE COM PANY OR OTHER CAUSES BEYOND THE COMPANY S CONTROL THIS WARRANTY DOES NOT COVER THOSE PARTS RE PLACED BY NORMAL WEA...

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