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GB-8

G4501/G5201/G5201P

7. Fuel and Chain Oil

  FUEL 

 WARNING 

•  Gasoline  is  very  flammable. Avoid  smo king  or 

bringing any flame or sparks near fuel. Make sure 

to stop the engine and allow it cool before refuel-

ing the unit. Select outdoor bare ground for fueling 

and move at least 3 m (10 ft) away from the fueling 

point before starting the engine.

•  The Zenoah engines are lubricated by oil specially 

formulated for air-cooled 2-cycle gasoline engine use. 

If Zenoah oil is not available, use an anti-oxidant added 

quality  oil  expressly  labeled  for  air-cooled  2-cycle 

engine  use  (JASO  FD  GRADE  OIL  or  ISO-L-EGD 

GRADE).

•  Do not use BIA or TCW (2-stroke water-cooling type) 

mixed oil.

  RECOMMENDED MIXING RATIO

  GASOLINE 25 : OIL 1

  When  Using    Market  Oil  (JASO  FB  grade  oil  or 

ISO-L-EGB grade oil)

  GASOLINE 50 : OIL 1

  When using ZENOAH genuine oil, JASO FD grade 

oil or ISO-L-EGD grade oil

• 

Exhaust  emission  are  controlled  by  the  funda-

mental engine parameters and components (eq., 

carburation, ignition timing and port timing) with-

out addition of any major hardware or the introduc-

tion of an inert material during com bustion.

•  These engines are certified to operate on unleaded 

gasoline. 

•  Make  sure  to  use  gasoline  with  a  minimum  octane 

number of 89RON (USA/Canada: 87AL).

•  If  you  use  a  gasoline  of  a  lower  octane  value  than 

prescribed,  there  is  a  danger  that  the  engine  tem-

perature  may  rise  and  an  engine  problem  such  as 

piston seizing may consequently occur.

•  Unleaded  gasoline  is  recommended  to  reduce  the 

contamination of the air for the sake of your health and 

the environment.

•  Poor quality gasolines or oils may damage sealing 

rings, fuel lines or fuel tank of the engine.

  HOW TO MIX FUEL 

• Pay attention to agitation.

1.  Measure out the quantities of gasoline and oil to be 

mixed.

2.  Put some of the gasoline into a clean, approved fuel 

container.

3.  Pour in all of the oil and agitate well. 

4.  Pour in the rest of gasoline and agitate again for at 

least  one  minute.  As  some  oils  may  be  difficult  to 

agitate depending on oil ingredients, sufficient agi-

tation  is  necessary  for  the  engine  to  last  long.  Be 

careful that, if the agitation is insufficient, there is an 

increased danger of early piston seizing due to ab-

normally lean mixture.

5.  Put a clear indication on the outside of the container 

to avoid mixing up with gasoline or other containers.

6.  Indicate the contents on outside of container for easy 

identification.

  FUELING THE UNIT 

1.  Untwist and remove the fuel cap. Rest the cap on a 

dustless place.

2.  Put fuel into the fuel tank to 80% of the full capacity.

3.  Fasten the fuel cap securely and wipe up any fuel 

spillage around the unit.

 WARNING 

1.  Select flat and bare ground for fueling.

2.  Move at least 10 feet (3 meters) away from the fueling 

point before starting the engine.

3.  Stop the engine before refueling the unit. At that time, 

be sure to sufficiently agitate the mixed gasoline in 

the container.

  FOR YOUR ENGINE LIFE, AVOID: 

1.  FUEL WITH NO OIL (RAW GASOLINE) – It will cause 

severe  damage  to  the  internal  engine  parts  very 

quickly.

2.  GASOHOL – It can cause deterioration of rubber and/

or plastic parts and disruption of engine lubrication.

3.  OIL FOR 4-CYCLE ENGINE USE – It can cause spark 

plug  fouling,  exhaust  port  blocking,  or  piston  ring 

sticking.

4. 

Mixed  fuels  which  have  been  left  unused  for  a 

period of one month or more

 may clog the carbu-

retor and result in the engine failing to operate prop-

erly.

5.  In the case of storing the product for a long period  

of time, clean the fuel tank after rendering it empty. 

Next, activate the engine and empty the carburetor 

of the composite fuel. 

6.  In the case of scrapping the used mixed oil container, 

scrap it only at an authorized repository site.

Note: As for details of quality assurance, read the description in 

the section Limited Warranty carefully. Moreover, normal wear and 

change in product with no functional influence are not covered by 

the warranty. Also, be careful that, if the usage in the instruction 

manual is not observed as to the mixed gasoline, etc. described 

therein, it may not be covered by the warranty.

  CHAIN OIL 

Use  motor  oil  SAE  #10W-30  all  year  round  or  SAE  

#30 ~ #40 in summer and SAE #20 in winter. 

Note: Do not use wasted or regenerated oil that can cause damage 

to the oil pump.

01-G4501・5201・5201P_GB_306_四.indd   8

13.6.20   11:29:39 AM

Summary of Contents for G4501

Page 1: ...GB 1 G4501 G5201 G5201P G4501 G5201 G5201P G B OWNER S MANUAL CHAIN SAW Original Language 115 59 72 38 306 01 G4501 5201 5201P_GB_306 四 indd 1 13 6 20 11 29 33 AM ...

Page 2: ... 13 Guide Bar SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury and for this reason you are requested to read all such instructions care fully and follow them without fail NOTES ON TYPES OF WARNINGS IN THE MANUAL WARNING This mark indicates instructions whi...

Page 3: ...d min 1 G4501 13 500 G5201 14 500 G5201P 14 000 Idle speed min 1 G4501 2 500 G5201 2 500 G5201P 2 500 Noise at Operator s ear Racing G4501 105dB A G5201 107dB A G5201P 107dB A Specificatiotns are subject to change without notice 3 Warning labels on the machine 1 Read operator s manual be fore operation this machine 5 Warning Attention 2 Wear head eye and ear pro tection 6 Never touch hot surface 3...

Page 4: ...ned retreat path from the falling tree 9 Always hold the chain saw firmly with both hands when the engine is run ning Use a firm grip with thumb and fingers encircling the chain saw handles 10 Keep all parts of your body away from the saw chain when the engine is running 11 Before you start the engine make sure the saw chain is not contacting anything 12 Always carry the chain saw with the engine ...

Page 5: ...circling the chain saw han dles A firm grip will help you reduce kickback and maintain control of the saw 3 Make certain that the area in which you are cutting is free from obstruc tions Do not let the nose of the guide bar contact a log branch or any other obstruction which could be hit while you are operating the saw 4 Cut at high engine speeds 5 Do not overreach or cut above shoul der height 6 ...

Page 6: ...he direction of arrow the engine stops immediately Position Rear left of the unit d Choke will close when pulling the choke knob Position Choke knob Shows the directions that the chain brake is released white arrow and activated black ar row Position Front of the chain cover The screw at the left of the T stamp is the Idle adjustment screw Position Left side of the rear handle The screw under the ...

Page 7: ...over loose 8 Tighten the tensioner screw NOTE A new chain will expand its length in the beginning of use Check and readjust the tension frequently as a loose chain can easily derail or cause rapid wear of itself and the guide bar Open the box and install the guide bar and the saw chain on the power unit as follows WARNING The saw chain has very sharp edges Use thick protective gloves for safety 1 ...

Page 8: ...cessary for the engine to last long Be careful that if the agitation is insufficient there is an increased danger of early piston seizing due to ab normally lean mixture 5 Put a clear indication on the outside of the container to avoid mixing up with gasoline or other containers 6 Indicate the contents on outside of container for easy identification FUELING THE UNIT 1 Untwist and remove the fuel c...

Page 9: ...t the carburetor with the bar chain at tached WARNING It is very dangerous to run a chainsaw that mounts broken parts or lacks any parts Before starting engine make sure that all the parts including bar and chain are installed properly Starting THE engine 1 Fill fuel and chain oil tanks respectively and tighten the caps securely 2 Set the switch to I position P type Push in the decompression valve...

Page 10: ...over When using the saw with the anti freeze mode frequent ly check the screen and keep it clean of saw dust NOTE When using the unit at times when it is snowing Zenoah recommends that you also use a snow protector effective in preventing the air filter from freezing e g the sepa rately sold Z2881 98610 snow protector 1 H and L needles are restricted within the number of turn as shown below G4501 ...

Page 11: ...e chain should stop immediately with the engine at full speed If the chain is slow to stop or does not stop replace the brake band and clutch drum before use It is extremely important that the chain brake be checked for proper opera tion before each use and that the chain be sharp in order to maintain the kickback safety level of this saw Removal of the safety devices inad equate maintenance or in...

Page 12: ...he cleaner surface can be removed by tapping a corner of the cleaner against a hard surface To clean dirt in the meshes split the cleaner into halves and brush in gasoline When using compressed air blow from the inside To assemble the cleaner halves press the rim until it clicks NOTE When installing the main filter make sure that the grooves on the filter edge are correctly fit with the projection...

Page 13: ... oil filter through the filler port and clean in gasoline When putting the filter back into the tank make sure that it comes to the front right corner Also clean off dirt in the tank Oil filter 11 Maintenance of Saw Chain and Guide Bar Place the file on the cutter and push straight forward Keep the file position as illustrated After each cutter has been filed check the depth gauge and file it to t...

Page 14: ... dles Check oil for substan dard quality Check oil passage and ports for clog ging Replace Clean of a cutter If a gap is observed between them the rail is normal Otherwise the bar rail is worn Such a bar needs to be corrected or replaced WARNING This saw is equipped with one of the following low kickback bar chain combinations Model Guide bar Saw chain Type Part No Type Part No G4501 18 Sprocket n...

Page 15: ... PART ANY REPLACEMENT PART THAT IS EQUIVALENT IN PERFORMANCE AND DURABILITY MAY BE USED IN NON WARRANTY MAINTENANCE OR REPAIRS AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE COMPANY THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE COMPONENTS CAUSED BY THE FAIRURE OF A WARRANTED PARTS STILL UNDER WARRAN TY THE WARRANTY DOES NOTAPPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF INST...

Page 16: ...01 G4501 5201 5201P_GB_306 四 indd 16 13 6 20 11 29 42 AM ...

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