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3. Engine Mounting

G260PU

Make sure that the G260PU is mounted on the aircraft grade plywood with more than

6mm of thickness or a mount of equivalent strength and is firmly fixed with 4 bolts. 

[ NOTE ]

1. Be sure to set flat washers or metal plate on the reverse side of the mount to prevent

bolts from sinking into the mount. Before be sure to check for loose bolts. 

2. Since the engine is equipped with a float-less carburetor with a diaphragm pump, the

direction of cylinder and position of fuel tank can be freely selected . 

3. The Fuel head between carburetor and bottom of fuel tank must be less than 100

mm (4 inches).

4. If the rubber joint is placed between the engine and the body for anti-vibration, check

if the rubber is too week and select the proper hardness of the rubber, in order to

avoid the unexpected vibration under operating engine RPM zone.

Note carefully that if the engine is vibrated at idling,  then the idling RPM is likely to

get unstable due to overflow at carburetor by the vibration.

5. Tighten the nut (M8) with a torque of 80~120 kg·cm by

using a spark plug socket wrench, which is applying

about 10~15 kg by hand as shown in the figure.

(NOTE)

Do not tighten the nut (M8) with too large torque, that

may damage the stud.

G231PUM/G231PUH/G260PUM/G260PUH/G290PUM

Make sure that the engine for boat or helicopter is mounted according to the instruction

manual to be provided by boat or helicopter manufacturer.

In case such instruction manual is not available, make sure that engine is mounted by

at least 4 points at engine's PTO side and recoil starter side.

[ NOTE ]

1) Be sure to set flat washers or metal plates on the reverse side of the mount to

prevent bolts from sinking into the mount.

Be sure to check if the bolts are security fastened.

2) The fuel head between carburetor and bottom of fuel tank must be less than 100 mm

(4 inches)

3.2

3.1

4

Nut (M8)

8cm

10~15kg

(80~120kg·cm)

Summary of Contents for G231PUH

Page 1: ...Purchaser has all responsibilities against any laws and regulations existing in the country Zenoah is exempt from such laws and regulations Read and completely understand this OWNER S SERVICE MANUAL...

Page 2: ...gulations in the countries Use genuine parts for replacement Check the propeller rotor and screw propeller every time If it is damaged replace it with a new one If the propeller or the rotor or the sc...

Page 3: ...olt 01252 30560 2 Muffler T2710 15110 3 Bolt T1565 72211 4 Spacer 1158 15420 5 Gasket 1140 13141 6 Spacer 1145 15412 7 Engine 8 Gasket T2075 13150 9 Carburetor T2077 81000 10 Air Cleaner 848EP18300 11...

Page 4: ...RPM zone Note carefully that if the engine is vibrated at idling then the idling RPM is likely to get unstable due to overflow at carburetor by the vibration 5 Tighten the nut M8 with a torque of 80 1...

Page 5: ...operation Make sure to use the rotor which is recommended by helicopter manufacturer Screw Propeller for boat The exhaust system e g muffler is not equipped with as standard When you select the exhaus...

Page 6: ...Incorrect fuel filter use causes engine trouble like carburetor s fuel passage stuffing or piston surface scratching etc G260PU A HAND FLIP START Since the G260PU is equipped with the ultra compact C...

Page 7: ...d make sure that the helpers hold the airplane firmly Also make sure that the electric motor has a power enough to run the engine at minimum 1 100 rpm How to start a Fill the fuel tank with the fuel b...

Page 8: ...ock position G260PUH G231PUH e Quickly pull the starter cord when the initial combustion noise is heard f When the initial combustion noise is heard open the choke set the throttle valve at the idle p...

Page 9: ...makes the mixture gas leaner and turning it counterclockwise makes it richer Set this needle at a position which is 1 4 open from best mixture maximum R P M position High Speed needle Turning this ne...

Page 10: ...ormance The details for operation as complete product may be provided from complete product manufacturer Always keep well maintenance according to the Maintenance clause described in this owner s serv...

Page 11: ...90PUM Items Standard Limit Standard Limit Standard Limit Measuring Device Remarks Bore mm 32 Plating damaged 34 Plating damaged 36 Plating damaged Eye Checking Diameter mm 31 97 31 87 33 97 33 87 35 9...

Page 12: ...h core 2 1 k Sparkplug wire Earth core 6 TIGHTENING TORQUE Standard Limit Items Screw Size Remarks N m kg cm N m kg cm Carburetor M5 P 0 8 3 4 35 2 9 3 9 30 40 Insulator M5 P 0 8 4 4 45 3 9 4 9 40 50...

Page 13: ...490 96101 To remove rotor 2 Piston Stopper 4810 96220 3 Rod Assy 1101 96220 To remove install piston pin 4 Hex Wrench 3304 97611 5 Snap Ring Pliers 5500 96110 To remove snap ring To hold crankshaft wh...

Page 14: ...plate and confirm that the air gap is 0 3 0 4mm by thickness gage 3 REMOVING PISTON PIN Fig 9 1 Remove snap rings from both sides of the piston pin 2 Engage the rod assy 1101 96220 to the piston pin...

Page 15: ...n out cylinder piston or piston ring Exchange poor compression 2 Gas leakage from cylinder and crank case gasket Apply liquid gasket and reassemble No fuel supply 1 Choked breather air hole Cleaning 2...

Page 16: ...15 Parts list 16...

Page 17: ...RING 1 25 1 1600 41310 PISTON PIN 1 1 1 25 2 1101 41310 PISTON PIN 1 1 25 3 574 79 12 01 PISTON PIN 1 26 1260 41320 SNAP RING 2 2 2 2 2 2 27 5500 41410 BEARING 1 1 1 1 1 1 28 1101 41340 WASHER 2 2 2 2...

Page 18: ...English 1 1 1 1 1 1 72 2 T2075 93122 MANUAL Japanese 1 1 73 1490 96101 PULLER ASSY 1 1 1 1 1 1 OPTION 74 4810 96220 STOPPER 1 1 1 1 1 1 OPTION 75 1101 96220 ROD ASSY 1 1 1 1 1 1 OPTION 76 3699 91975 S...

Page 19: ...20 PLUG welch 1 15 3310 81230 LEVER 1 Q TY UNIT 16 3310 81240 SCREW 1 17 3310 81250 PIN 1 18 2630 81330 SCREW 1 19 3350 81380 SPRING 1 20 1172 81370 SHAFT throttle 1 21 2670 81410 SPRING 1 22 2880 814...

Page 20: ...hall not compensate any other accompanied or benefit losses caused to user and distributor manufacture by such faults and through repairing or replacing 4 Term of Warranty Three 3 months after purchas...

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