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must be performed when the machine is 

disconnected from the supply line.

Welding cable with electrode holder is 

connected to the positive pole (+) (see 

«Welding»).

Cable with functional terminal is 

connected to the negative pole (-), its 

other end is connected to the piece to be 

welded or operating area as close to the 

welding seam as possible.

WARNING! Connected cables 

must be inserted securely in the 

terminals, which will ensure good 

contact. Loose connections will lead to 

overheating, timely wear, loss of 

efficiency and damage to the terminals.

Do not use welding cables of more than 

10 m in length.

Never use metallic constructions which 

are not the part of the piece to be welded 

instead of cable with functional terminal, 

as this will violate safety and lead to poor 

welding.

welDinG

WARNING! Most welding electrodes are 

connected to the positive pole, although 

some types have to be connected to 

the negative pole. It is important to 

follow manufacturer’s instructions on 

the package of the electrodes, as they 

indicate right polarity of the welding 

electrode as well as the most suitable 

current for welding operations.

Adjust welding current according to 

diameter of used electrode and according 

to type of welding seam. Below is the 

table of admissible current according to 

diameter of the electrode:

Electrode 

diameter, mm

Welding current, А

Min

Max

1,6

25

50

2

40

80

2,5

60

110

3,2

80

160

4

120

200

Pay attention, that depending on the 

diameter of the electrode, higher values 

of welding current are used for welding 

in lower position, whereas vertical 

welding (or welding in vertical position, 

so called «overhead welding») requires 

lower values of welding current.

Except for welding current power 

mechanical characteristics of the welding 

seam are determined by other parameters:

- diameter and quality of the electrode;

- arc length;

- speed and position of welding;

- proper storage of electrodes (they 

must be protected from environmental 

exposure and kept in a special package).

welDinG

When welding ALWAYS wear protecting 

mask with special goggles for eye 

protection from strong light emission, 

generated by electric arc. Mask allows 

watching the process of welding and 

protects the user.

Keeping mask IN FRONT OF YOUR 

FACE, lead the electrode on welding 

area. Hand movement must resemble 

lighting a match. This is the right way to 

strike the arc.

 

WARNING! Never knock with 

electrode trying to strike the arc, as this 

may lead to its damage and will hamper 

arc striking.

As soon as the arc is struck, try keeping 

the distance from welding point equal 

to electrode diameter. Remember that 

electrode angle when moving should be 

Summary of Contents for MMA-200/2

Page 1: ...Instruction manual Inverter welding machine MMA 200 2 ...

Page 2: ......

Page 3: ...o contain long hair 9 Use eye protection Also use face or dust mask if the cutting operation is dusty 10 Connect dust extraction equipment If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used 11 Do not abuse the cord Never carry the tool by the cord or yank it to disconnect it from the receptacle Keep the cord away fro...

Page 4: ...or Specifications of the welding inverters High speed and welding current adjustment accuracy which provide high welding quality using a welding electrode Welding inverter increases mains frequency from 50 Hz to more than 15 kHz steps down the voltage and generates power direct current for welding by pulse length modulation principle Inverter system also allows reducing size of the transformer and...

Page 5: ...z Rated power 6 8 kW Current range 20 200 А Operating cycle per 10 min 60 Rated output voltage on the welding arc 28 В No load voltage 67 В Performance 85 Power factor 0 93 Used electrodes 1 6 4 0 mm Protection rating IP21S Insulation class F Net weight 5 1 kg Operating cycle shows the period within which the machine can generate corresponding current It is expressed in based on 10 minutes per cyc...

Page 6: ...of welding seam Below is the table of admissible current according to diameter of the electrode Electrode diameter mm Welding current А Min Max 1 6 25 50 2 40 80 2 5 60 110 3 2 80 160 4 120 200 Pay attention that depending on the diameter of the electrode higher values of welding current are used for welding in lower position whereas vertical welding or welding in vertical position so called overh...

Page 7: ...hich will protect you from spatter When performing overhead welding use adequate head wear which will protect your head and neck It is recommended to wear closed safety boots with steel toe caps Welding seam specifications Electrode movement is too slow Very short arc Very low welding current Electrode movement is too fast Very long arc Very high welding current Normal seam Maintenance WARNING Bef...

Page 8: ...c damage bumps falls etc protect the tool from external sources of heat and chemically active substances as well as liquid and objects penetration provide effective cooling and wastes withdrawal from the tool working zone before disconnecting the tool from the power source turn off the On Off switch WARNING Repair modification and check of ZENIT power tools should be performed only in authorized s...

Page 9: ...9 ...

Page 10: ...Demix LLC Head office 14 Shevchenko str 3rd floor Dnepropetrovsk Ukraine 49044 tel fax 38 056 375 43 16 http www en zenit profi com ...

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