Zena 150 series Manual Download Page 7

3

ZENA™  Power  Generator  Care

 

&

 

Maintenance

The ZENA power generator is very robust.  Other than keeping it clean, NO regular preventive
maintenance is required.

A. Lubrication

Not required.  All moving parts are permanently lubricated.

B. Wet

 

Conditions

All critical electrical parts are sealed from moisture and all mechanical components are
designed to operate in wet conditions (but not when immersed in water).

C. Cleaning

Proper cooling is necessary for optimum performance and for maximum service life.
Keeping your system’s components clean is most important.

1) Dust/Dirt

 

Removal

Compressed air is best for removing accumulations of dust and/or dirt from the interior
and exterior surfaces of your Welding Power Generator.  If compressed air is not
available, clean by rinsing with a stream of soapy water followed by a fresh water rinse
(DO NOT use water or strong detergent cleaning solutions from a pressure washer).
After rinsing, excess water should be removed by using compressed air (if available), or
by operating the engine briefly to allow the cooling fan to remove most excess moisture
from inside the case.

2) Removing

 

Corrosive

 

Chemicals/Salts

If your welder is operated around salt water, or used in conditions where its components
may be exposed to corrosive chemicals, solvents, degreasers, antifreeze, and/or liquids
with a high mineral content, it should be rinsed off with fresh water as soon as possible
after exposure.  Remove excess rinse water from the Welding Power Generator by
using compressed air (if available), or by operating the drive engine briefly to allow the
cooling fan to remove most excess moisture from inside the case.

3) Removing

 

Grease

 

and

 

Oils

If grease, hydraulic fluids, oils or other petroleum based lubricants cause dirt to
accumulate on the 

OUTSIDE

 of system components, the component may be cleaned

with any aerosol cleaner/ degreaser designed for 

electronic  components

, OR the

outside surfaces can be cleaned with a clean cloth moistened with mineral spirits or
kerosene.
The 

interior

 of the generator can be cleaned with a 

light

 application of any aerosol

cleaner/degreaser  designed 

specifically  for

 

electronic  components

9

, AND/OR with a

mixture of dish washing detergent (or some other 

mild

 detergent

10

 which is effective at

removing/cleaning grease/oil).

After cleaning, the generator should be rinsed with fresh water.  Excess water should then
be removed by operating the generator’s drive engine briefly with sufficient speed to drive

                                                

9

 

CAREFULLY

 read the product instructions and warnings BEFORE using any sort of aerosol based cleaner to

insure  that  the  cleaner  is  COMPLERELY  safe  for  use  with  electronic  components,  AND/OR  electrical  varnishes,
AND/OR  all  types  of  plastics  or  resins.

10

 

NOT

  detergents  which  are  used  for  cleaning  auto  parts  or  which  are,  in  any  way,  reactive    with  aluminum,  or

other  metals

Summary of Contents for 150 series

Page 1: ...ings Road Elmwood TN 38560 Phone 615 897 2011 Fax 615 897 2023 www zena net ZENA mobile welding system Power Generator Testing Cleaning for All ZENA Mobile Welders Utilizing Factory Installed ZENA Ser...

Page 2: ...r modifications at any time without prior notice Copyright 2005 2007 2008 by ZENA Incorporated All rights reserved No part of this publication may be reproduced in any form or by any means without the...

Page 3: ...1 ZENA Power Generator Care Maintenance 3 A Lubrication 3 B Wet Conditions 3 C Cleaning 3 D DO NOT 4 Cleaning Slip Rings Brushes 5 Step 1 Inspection Cleaning PRIOR to Removal from Drive Motor 5 Step...

Page 4: ......

Page 5: ...htness should be rechecked after the first few of hours of operation Electrical Function You can easily check for a component failure in the Power Generator by following the following procedure Discon...

Page 6: ...using the generator in a charging generating application this is done by temporarily and briefly connecting one of the two control terminals to ground and the other to a source of DC voltage between...

Page 7: ...with a high mineral content it should be rinsed off with fresh water as soon as possible after exposure Remove excess rinse water from the Welding Power Generator by using compressed air if available...

Page 8: ...ging the Control Handle so that its electrode holder points down Moisture trapped in the handle or its components will drain out or evaporate D DO NOT use spray lubricants of any sort on any component...

Page 9: ...ld detergent14 which is effective at removing cleaning grease oil After cleaning the generator should be rinsed with fresh water Excess water should then be removed by operating the generator s drive...

Page 10: ...embly outside of the case the brushes can be easily pushed back into place by hand and then held in place by a straightened paper clip As the brush assembly is reinstalled the wire is threaded through...

Page 11: ...case bolts are inserted and tightened Insert the four case bolts removed previously making sure if reassembling a model SR200 series generator not to forget to position the generator s four stainless...

Page 12: ...telephone if available that we can uses if it is necessary to contact you IF YOU DO HAVE TO RETURN AN ITEM insure it and make sure that it is packed carefully and properly use our packaging materials...

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