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Immediately  after  completion  of  the  work  all  safety  and  protection  coverings  should  be  reinstalled  and  /  or 
switched on. 
Before switching the equipment on again the points covered in the section concerning first use of the equipment 
should be consulted. 

 
 
2.6  Non-manufacturer modifications and spare part production 
 

Modifications  or  changes  to  the  pump  are  only  allowed  after  consulting  the  manufacturer.  Original  spare  parts 
and accessories authorised by the manufacturer should be used to ensure safety. The use of other parts may lead 
to loss of liability. 
 

2.7  Unauthorised usage 
 

The  safety  of  the  delivered  pump  is  only  guaranteed  by  usage  according  to  the  section  1  -  General  of  the 
instructions. The listed maximum ratings as per specification should under no circumstances be exceeded. 
 

 
3. Description 
 

This unit is a waste water lifting plant according DIN 19762.  
The standard voltage is 230 V-50 Hz. 
The unit works automatically by a built-in pressure switch.The sewage water flows into the tank by gravity. 
At a definated level this pressure switch starts the pump and the liquid will be delivered to the canalization. 
At a minimmum water level the pressure switch disconnects from mains and a time-relay inside the control-box 
keeps the pump working for another 10 seconds.During this time the cutting device will be cleaned. 
After this the pump stops. 
In  case  of  a  mal-function  the  water  level  inside  the  tank  will  not  decrease.Another  30  seconds  later  the  alarm 
buzzer will be activated. 
For manual tests the pump can be started by pressing the switch at the units top. 
 

4. 

 

Installation and commencement of operation 

 

  Before  installing  and  starting  please  check  the  pump  at  possible  demages  (f.e.  during  trans
  port) to prevent personal injury by electrical shock. 
  Prior  to  working  (installing,servicing,repairs  etc.)  the  main  plug  must  be  disconnected  from 

   

 

   power supply. 

   

 

  Attention! The pump unit has a cutting device (rotating knife!) at the suction side. 

   

 

  Danger of injury ! 

 

Before installing the transport securing (carton) between pump unit and cover must be removed. 
Loosen the screws of this cover,remove , take out this carton and fasten the cover. 

 
Connection of lavatory: 

The lifting unit has to be connected to the lavatory by using the main seal. The distance between toilet and unit 
must be  min. 1 cm. 
 

 
 
 
 
Installing of pressure outlet: 

The  construction  allows  installation  of  the  outlet  pipe  to  the  right  or  left  side.Therefore  turn  the  bend  into 
preferred direction.Use the clip to fix the pressure hose to this bend and shorten it to the appropriate length. 
The pressure pipe has to be connected at the thread of the check-valve.  
The  minimum  diameter  of  the  pressure  pipe  must  be  25  mm  and  has  to  be  connected  to  the  next  sewage  pipe 
frost-resistant and  in uptaking position. 
Please  take  care  for  the  right  position  of  the  check-valve  to  pretend  return  flow  from  canalization.It  is 
recommendable to install a gate valve. 

 

Summary of Contents for MICROBOY

Page 1: ...Wastewater lifting unit MICROBOY Operating instructions...

Page 2: ...ith safety advice 5 2 3 Safety conscious working 5 2 4 Safety information for owner operator 5 2 5 Safety information for maintenance inspection and fitting 5 2 6 Non manufacturer modification and spa...

Page 3: ...R Pumpen GmbH Zw nitzer Stra e 19 08344 Gr nhain Beierfeld declare that the wastewater lifting unit Microboy conforms to the following specifications EMV 92 31 EWG und 93 68 EWG EG low voltage specifi...

Page 4: ...ng machines Manufacturer Zehnder Pumpen GmbH Zw nitzer Stra e 19 08344 Gr nhain Beierfeld Instruction last modified January 2009 1 2 Technical data Power P1 0 65 kW Voltage U 230 V 50 Hz Nominal curre...

Page 5: ...vironmental damage resulting from leaks of environmentally dangerous substances 2 3 Safety concious work These safety instructions as well as all national safety requirements and extra internal compan...

Page 6: ...In case of a mal function the water level inside the tank will not decrease Another 30 seconds later the alarm buzzer will be activated For manual tests the pump can be started by pressing the switch...

Page 7: ...about 6 12 seconds which depends on the lifting head During this time the tank will be emptied but the pump will work for another 15 seconds additionally to clean the cutting device This time can be c...

Page 8: ...rm service control system damaged inform service motor defective inform service 2 motor turns but no pumping outlet hose clogged or buckled clean or repair testrun air vent of pump housing clogged rem...

Page 9: ...1 320 1 Pressure hose MICROBOY 117604 1 330 2 Hose clip 20 32 117033 1 340 2 O ring 34 52x3 53 117034 1 350 4 Rubber foot 117035 1 360 2 Countersunk 3 5x9 5 117605 1 370 1 Non return valve valve 11705...

Page 10: ...ssembly Switch device 3 0 1 Switching deviceMICROBOY E2 complete 117410 1 3 10 1 Switching box bonnet 117606 3 20 1 Switching box bottom section 117607 3 25 1 Circuit board MICROBOY E2 600 250 3 30 1...

Page 11: ...Appendix 1 Installation example Appendix 2 pump unit...

Page 12: ...Appendix 3 and 4 overview complete lifting unit...

Page 13: ...overdrive time 5 s delay time 5 s overdrive time 15 s delay time 5 s overdrive time 10 s delay time 0 s overdrive time 5 s delay time 5 s overdrive time 20 s delay time 5 s overdrive time 10 s delay t...

Page 14: ......

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