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USER AND

MAINTENANCE

MANUAL

gluing solutions

electropneumatic coating

valve

MZL100

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Summary of Contents for MZL100

Page 1: ...USERAND MAINTENANCE MANUAL gluing solutions electropneumatic coating valve MZL100 ...

Page 2: ...USER AND MAINTENANCE MANUAL MZL100_v02 JUNE 2023 ZATOR SRL Via Galvani 11 20095 Cusano Milanino MI Italy Tel 39 02 66403235 Fax 39 02 66403215 info zator it www zator it ...

Page 3: ...arliament and Council of the 26th of February 2014 regarding the harmonization of the UE Countries laws about the the making available on the market of electrical equipment intended to be used within certain voltage limits recasting Directive 2014 30 UE of European Parliament and Council of the 26th February 2014 regarding the harmonization of the UE Countries laws about the electromagnetic compat...

Page 4: ...navoidable dangers and risks unavoidable 14 2 3 3 Safety devices adopted 15 2 3 4 More general safety precautions 15 2 4 Environmental condition 16 2 5 Installation General instructions 17 2 6 Use of adhesives glues or other fluids 18 3 TECHNICAL DESCRIPTION 20 3 1 Valve functions 20 3 2 Technical data 20 3 3 Functioning description 21 4 INSTALLATION 22 4 1 Fixing of the valve 22 4 2 Contact gluin...

Page 5: ... 2 Needle travel adjustment 25 6 MAINTENANCE 26 6 1 General norms 26 6 2 Maintenance program 26 6 3 Cleaning and or replacement of the nozzle 27 6 4 Valve disassembly 30 6 5 Valve assembly 33 7 TROUBLE SHOOTING 37 8 MODELS 38 9 PARTS LIST 39 10 DIMENSIONS 41 ...

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Page 7: ...USERAND MAINTENANCEMANUAL electropneumatic coating valve MZL100 ...

Page 8: ...are approximate and variable depending on fluids applications and methods of use Zator Srl doesn t assume any responsibility regarding the accuracy of the contents of this manual The drawings and technical data in this document is updated to the date of their publication and Zator Srl reserves the right to change without notice the contents of this manual It is therefore forbidden for Technician a...

Page 9: ...nder warranty are on charge of Zator Srl except these cases when the nature of the flaw can be easily removed on place by the Buyer This commitment of Zator Srl excludes each other warranty effects provided by the law The warranty for the replaced or repaired spare parts of the electropneumatic valve finishes the same day of the warranty expiration date of the electropneumatic valve the replaced p...

Page 10: ...e reparation or replacement by the seller of each parts of the machine or supplied material that results flawed after checking the existence of the flaw In no case the seller will be liable for every consequential or indirect flaws or otherwise derived from production cycle interruption or machine stoppage Thesellerisnotliableforflawsoftheelectropneumaticvalvederivedfromtheuseofdevices equipments ...

Page 11: ... to the serial number of the electropneumatic valve The customer is responsible to purchase original spare parts that guarantee him to keep efficient and safe the electropneumatic valve The disassembly and assembly operations must be performed according to the manufacturer s instructions Contact the Technical Office of Zator Srl which will give to you the specifications to do the request of the pa...

Page 12: ...egarding the harmonization of the UE Countries laws about the electromagnetic compatibility recasting 4 Rule 2016 425 UE of the 9th of March 2016 about the personal protection equipment and that abrogates the directive 89 686 CEE of the Council 2 SAFETYRULESANDREGULATIONS Before the start up of the electropneumatic valve the personnel must be adequately informed and trained on its use direction an...

Page 13: ... himself EXPOSED PERSON any person that is placed entirely or partially inside a danger zone OPERATOR person who is appointed to install operate adjust perform ordinary maintenance and clean the machine All risk areas of the electropneumatic valve have been checked and consequently have been taken the necessary precautions to avoid risks to people and damage to the components of the electropneumat...

Page 14: ...RNING There is the possibility to damage the machine and or its components PRECAUTION Further information about the operation in progress NOTE Provides useful information Trained personnel A person is trained when it is informed by a competent person about the activities it must perform and the risks relative to improper behaviour and if necessary it has received the required training Also a train...

Page 15: ... sure the passages around the machine is not hindered by misplaced cables and dangerous for personnel The user must always put available to the operators in the areas that require it safety googles gloves and any other necessary protections it must also make sure that these safeguards are being used The areas that require the use of protective clothing must be marked with warning signs and pictogr...

Page 16: ...den to throw waste in the environment For the disposal of the packaging the user must follow the laws in force in the country of plant installation Fire material There is no fire dangers by the operation of the electropneumatic valve 2 4 Environmental condition Lighting The customer is responsible for ensuring an appropriate lighting of the local where the valve is installed according to the laws ...

Page 17: ...tations and pictograms ex brittle handle with care high CAUTION The customer must check the condition of the goods upon its arrival Predispositions choose the installation space Without prejudice to specific dispositions the customer will be provide to Appropriate logistic arrangement for the placement and conduction of the electropneumatic valve Power supply including the protective conductor usu...

Page 18: ...id has not been exceeded The fluid has not been exposed to temperatures near or below than zero therefore it has deteriorated The packaging of the fluid are sealed For the use of special adhesives glues or fluids we recommend to contact the Zator company to verify the compatibility of the application Before use a different type of fluid clean accurately the valve to avoid possible contamination of...

Page 19: ...SECTION 2 SAFETY RULES AND REGULATIONS 19 Zator Via Galvani 11 20095 Cusano Milanino MI Italy www zator it info zator it ...

Page 20: ...ser of low medium and high viscosity glues adhesives and fluids with solenoid valve micrometric adjustment and drive with double action piston Valve body with anti stick coating tungsten carbide needle and stainless steel coating head The micrometric adjustment allows a fine control of the glue quantity Coating Available coating widths 16 30 50 mm Coating head widths 22 40 60 mm Air pressure contr...

Page 21: ...he main components for illustration only 5 6 4 3 2 1 When the valve is not activated the needle closes the nozzle seat pushed by a spring and stops the fluid under pressure to flow out from the nozzle hole When the solenoid valve that allow the drive air to flow inside the piston chamber is activated this action activated the valve Then the piston moves back together with the needle allowing the f...

Page 22: ...8 with respect to its axis towards the direction of travel and the nozzle must lightly touch the surface to be glued 4 2 Contact gluing application TILT TO FOLLOW Direction on travel The MZL100 valve must be fixed on a proper bracket by using two threaded hole M5 dimension machined on the valve body A vibration free environment and a good accessibility for regulation cleaning and maintenance and a...

Page 23: ...re over 8 bar use fittings and pipes for high pressure must be used Parts are supplied separately Parts are supplied separately Parts are supplied separately 4 3 Fluid supply connection 4 4 Electrical connection Fluid supply connection G1 8 Electrical connection Connect an electrical cable with cross section not less than 0 35 mm to the solenoid valve connector Connect an electrical two poles cabl...

Page 24: ...l two poles cable with cross section not less than 0 35 mm to the solenoid valve connector Fluid supply connection Connect a pipe by the use of G1 8 Provide the positioning and the length of the pipes such as to ensure a good accessibility to the valve in order to easily perform maintenance and cleaning operations The connections required for the operation of the MZL100 valve are Connect a pipe Ø6...

Page 25: ... on this parameters it s possible to adjust the dispensed fluid quantity To adjust the needle stroke operate on the micrometric adjustment handle placed on the top of the valve This handle allows to adjust the dispensed fluid quantity with a fine control Turn counter clockwise to increase the needle travel therefore the dispensed fluid quantity Turn clockwise to decrease the needle travel therefor...

Page 26: ...s The valve must be washed only and exclusively with water especially if you need to replace the nozzle or the needle Every evening and if you expect a long work break put some grease on the nozzle tip TIMING WHAT TO DO 1 Every day before the start production Do a valve test Clean the valve externally 2 Every day at the end of production Do a valve test Clean the valve externally Put some grease o...

Page 27: ...zle the following steps must be done Wash the valve with water Discharge the pressure from the supply system Then proceed as follows Loosen the needle adjustment with the micrometric adjustment handle see section 5 2 Needle travel adjustment by turning it counter clockwise until it doesn t resist anymore Unscrew the screw with a 2 5mm hex key Unscrew the screw with a 2 5mm hex key Remove the coati...

Page 28: ...n them Put them under running water then blow them with compressed air and clean the nozzle hole with the cleaning needle Repeat the step until you have removed all the impurities inside and outside the nozzle and the coating head Unscrew the coating nozzle with a 10mm screw Remove the coating head Screw the coating nozzle with 10mm wrench ...

Page 29: ...or Via Galvani 11 20095 Cusano Milanino MI Italy www zator it info zator it 10 11 12 13 2 5 2 5 Insert the coating head Screw the screw with a 2 5mm hex key Fit the coating plates and the mask Screw the screw with a 2 5mm hex key ...

Page 30: ...e the following steps must be done Wash the valve with water Discharge the pressure from the supply system Disconnect air connection Then proceed as follows Unscrew the fixing screws of the solenoid valve Unscrewthesolenoidvalveconnector screw then pull out the solenoid valve connector Unscrew the air connection with a a 2 5mm hex key ...

Page 31: ... 5 8 Loosen the needle adjustment whit the micrometric adjustment handle see section 5 2 Needle travel adjustment by turning it counter clockwise until it doesn t resist anymore Unscrew the screw with a 2 5mm hex key Unscrew the screw with a 2 5mm hex key Remove the coating plates and the mask Remove the coating head ...

Page 32: ...ating nozzle with a 10mm screw and being careful of the O ring on the nozzle Unscrew the adjustment block with a 17mm wrench being careful of the inner compressed spring Pull out the needle with the help of a smooth plier Unscrew the lock bush with tubular spanner then remove it from the valve body Check the wear of the lock bush O ring POS 12 13 15 and of the gasket POS 14 and if it is necessary ...

Page 33: ...if it is necessary put it under running water then blow it with compressed air and clean the nozzle hole with the cleaning needle Check the wear of the O rings and if it is necessary replace it Before the assembly always grease the O rings Then proceed as follows Insert the lock bush inside the valve body then screw it with a tubular spanner Insert the gasket POS 14 and the O ring POS 12 13 15 in ...

Page 34: ...t the adjustment block is not tilted during the screwing to avoid damage to the thread Before screwing the nozzle check that the micrometric adjustment handle are completely loosened to avoid damage to the nozzle and needle To loosen the adjustment screw the handle turn it counter clockwise until it doesn t resist anymore Screw the coating nozzle with 10mm wrench Insert the coating head ...

Page 35: ...vani 11 20095 Cusano Milanino MI Italy www zator it info zator it 7 8 9 10 2 5 2 5 2 5 Screw the screw with a 2 5mm hex key Fit the coating plates and the mask Screw the screw with a 2 5mm hex key Screw the air connection with a 9mm wrench ...

Page 36: ...USER AND MAINTENANCE MANUAL 36 ELECTROPNEUMATIC COATING VALVE MZL100 11 12 Screw the solenoid valve mounting screws insert the solenoid valve connector Finally screw the solenoid valve connector screw ...

Page 37: ...ressure The nozzle coating head is clogged Unscrew and clean the nozzle coating head The filter is dirty If in use Wash or replace the filter Bent pipe Check the condition of the supply pipe No or weak drive pressure Check the drive air pressure 5 bar Residual glue into the system Wash the complete system Leak of fluid from the lock bush O ring or gasket inside the valve body is damaged Replace th...

Page 38: ...LECTROPNEUMATIC COATING VALVE MZL100 8 MODELS Coating valve MZL122RM coatingwidth16mm 24Volt Coating valve MZL140RM coatingwidth30mm 24Volt Coating valve MZL160RM coatingwidth50mm 24Volt code description C34740816 C34740830 C34740850 ...

Page 39: ...nector 19 SC11030161 2 Solenoid valve screw 20 C34700002 1 Valve body 21 H85600101 1 Coating nozzle 22 RNG000011E 1 O ring 23 SRH000005 1 Coating head 24 SC00030161 2 Screw 25 CPP000095 CPP000098 CPP000101 1 1 1 Lower coating plate 22 mm Usable width 16 mm Lower coating plate 40 mm Usable width 30 mm Lower coating plate 60 mm Usable width 50 mm 26 CTM0XX100 CTM0XX200 CTM0XX300 1 1 1 Blind mask thi...

Page 40: ...L100 The images in this document are considered for illustration only The company reserves the right for any changes without notice Names trademarks and logos are property of the author 1 2 3 4 5 7 9 20 22 23 24 25 26 27 28 21 15 15 16 17 18 14 19 10 11 12 13 6 8 8 ...

Page 41: ...MENSIONS 41 Zator Via Galvani 11 20095 Cusano Milanino MI Italia www zator it info zator it 10 DIMENSIONS 136 40 77 19 25 21 6 6 6 12 50 25 11 17 63 2 x M5x0 8 7 H7 0 02 0 3 6 7 42 47 88 22 36 25 3 5 G1 8 C347408XX ...

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Page 44: ...ZATOR SRL Via Galvani 11 20095 Cusano Milanino MI Italy Tel 39 02 66403235 Fax 39 02 66403215 info zator it www zator it ...

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