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Assembly and usage instructions

3. Structural safety regulations 

3.1. General information 

Chassis beams and stabilisers ensure that the scaffold tower is stable. However, depending on 

the place of deployment (indoor / outdoor use), these may need to be fitted with ballast weights. 

Please see the parts lists (Point 2.10) for details of the ballast required.

3.2. Attaching the ballast (on 53769 only)

Where the ballast weights are attached and how many 

of them are required will depend on the specific setup 

and platform height of the scaffold tower. Please refer 

to the parts lists in Section 2.9 (lower area of the tables) 

for the precise quantity of ballast required

On scaffold towers with stabilisers, ballast weights 

with fastening clamps (Order No. 44474) must be used. 

The ballast weights must be attached to the stabiliser 

– as close as possible to the foot of the stabiliser

.

3.3. Maintenance, servicing, storage and cleaning 

The scaffold tower can be cleaned using water with a little household cleaning agent added. Paint 

spots can be removed using terpentine. Cleaning agent must not be allowed to soak into the soil, 

and used cleaning solutions must be disposed of in accordance with the relevant environmental 

protection regulations.

Lubricating moving parts 

Lubricate all moving parts (height adjusters, swivel castor bearings, fasteners) with standard 

oil. Select a thin-bodied oil when using the scaffold tower in winter. Wipe off superfluous oil. Oil 

must not be allowed to drip onto steps and platforms - danger of slipping. Dispose of oil-soaked 

cleaning cloths in accordance with the relevant environmental protection regulations.

Storage 

The components of the scaffold tower must be stored in such a way that damage is ruled out. 

The components of the scaffold tower must be stored in such a way that they are protected from 

the elements. During transport to and from the place of storage, the scaffold tower components 

must be secured to prevent sliding and impact. The scaffold tower components must not be 

thrown during loading or unloading.

Ballast weight

Order No.: 44474

291368_Reachmaster_EN_20150422.indd   22

2015.04.22.   15:59:30

Summary of Contents for REACHMASTER

Page 1: ...Assembly and usage instructions REACHMASTER...

Page 2: ...Assembly and usage instructions...

Page 3: ...g on electrical units with the scaffold tower 8 2 4 Technical data 8 2 5 General assembly regulations 9 2 6 Note on dismantling the scaffold tower 11 2 7 Basic dimensions 12 2 8 Identification 13 2 9...

Page 4: ...zarges zarges de 82360 Weilheim Internet http www zarges de 1 3 Type approval The scaffold towers referred to hereafter have been tested by 1 4 Warranty The scope and period of the warranty type are d...

Page 5: ...above will result in liability for damages 1 7 Intended use The scaffold towers listed in these assembly and usage instructions may only be used as scaffolding in accordance with the stipulations of E...

Page 6: ...aximum platform height for the scaffold towers described in these assembly and usage instructions is 10 m in completely enclosed spaces 6 The use of lifting tackle on the scaffold tower is not permiss...

Page 7: ...o move the scaffold tower The scaffold tower must not be lifted pulled or pushed using a fork lift 16 The surface on which the scaffold tower is moved must be capable of bearing its weight 17 Where th...

Page 8: ...he alignment must be checked again 9 When moving the scaffold tower always take care that it does not touch any live equipment 10 Electrical tools drills etc may only be operated on the scaffold tower...

Page 9: ...ion of first platform see different towers at page 16 21 4 Attach push on end frame Fig 2 3 Fig 2 4 Fig 3 1 Fig 3 2 Fig 4 1 Fig 4 2 1 2 2 2 5 General assembly regulations 1 Fit the swivel castors to t...

Page 10: ...Attach ballast weights if necessary Fig 6 4 8 Put on next frames and platform at next level 7 rungs higher Fig 7 1 7 Attach railing Attach the railing brace at knee height to the stile vertical and th...

Page 11: ...or assembly in reverse order Before commencing dismantling ensure that the necessary platforms or scaffold planks are installed again and laid flat for personnel to stand on No part of the scaffold to...

Page 12: ...12 Assembly and usage instructions 2 7 Basic dimensions 1923 675 1800 520 604 725 45 3659 2534 1923 675 1800 520 604 725 with stabilisers 42756...

Page 13: ...en Not Attention Ger stgruppe Scaffolding category Classe d chafaudage 3 D 200 kg m2 EN 1004 gepr fte Sicherheit e read the user guide and restrictions of use before erection avant le montage lisez la...

Page 14: ...brace Side toeboard End toeboard Stabiliser Swivel castor 125 mm Swivel castor 150 mm with spindle Number of ballast weights above each swivel castor Number of ballast weights per attachment point on...

Page 15: ...nd usage instructions 2 10 Position of the individual parts Folding frame unit Push on end frame 2 m Trapdoor platform End toeboard Side toeboard Diagonal brace Horizontal brace Triangular stabiliser...

Page 16: ...1 2 Trapdoor platform 42725 1 3 Swivel castor 125 mm 42758 4 Ballast weights not required 3 3 7 7 5600102 Weight 36 0 kg Platform height 0 90 m Working height 2 90 m Name ID No 1 Folding frame 42734...

Page 17: ...allast weights not required Stabilisers only required for external use For indoor use use 4 ballast weights one on each stile near castors 1 2 2 4 9 9 11 11 13 13 5600104 Weight 92 5 kg Platform heigh...

Page 18: ...0 m Working height 5 70 m Name ID No 1 Folding frame 42734 1 2 Trapdoor platform 42725 2 3 4 rung frame 42733 2 4 7 rung frame 42750 2 5 Diagonal brace 42741 2 6 Horizontal brace 42742 9 7 Side toeboa...

Page 19: ...lding frame 42734 1 2 Trapdoor platform 42725 2 3 7 rung frame 42750 4 4 Diagonal brace 42741 2 5 Horizontal brace 42742 9 6 Side toeboard 42744 2 7 End toeboard 42749 2 8 Stabiliser 42756 4 9 Swivel...

Page 20: ...1 Folding frame 42734 1 2 Trapdoor platform 42725 3 3 4 rung frame 42733 2 4 7 rung frame 42750 4 5 Diagonal brace 42741 3 6 Horizontal brace 42742 13 7 Side toeboard 42744 2 8 End toeboard 42749 2 9...

Page 21: ...form 42725 3 3 7 rung frame 42750 6 4 Diagonal brace 42741 4 5 Horizontal brace 42742 14 6 Side toeboard 42744 2 7 End toeboard 42749 2 8 Stabiliser 42756 4 9 Swivel castor 150 mm with spindle 42759 4...

Page 22: ...er can be cleaned using water with a little household cleaning agent added Paint spots can be removed using terpentine Cleaning agent must not be allowed to soak into the soil and used cleaning soluti...

Page 23: ...lt locking pin on the chassis beams and basic frame Stop springs Check for warping crushing cracks and correct seating If you require further information or if specific problems occur which are not co...

Page 24: ...24 Assembly and usage instructions 4 Spare parts Folding frame unit 42734 Push on end frame 2 m 7 rung 42750 Push on end frame 1 m 4 rung 42733 Push on end frame 1 rung 42732 Trapdoor platform 42725...

Page 25: ...sembly and usage instructions Triangular stabiliser 42756 Can be identified via blue claw Can be identified via grey claw Diagonal brace 42741 Horizontal brace 42742 Ballast weight 44474 End toeboard...

Page 26: ...26 Assembly and usage instructions Side toeboard 42744 Swivel castor 125 mm 42758 Swivel castor 150 mm 42759...

Page 27: ...NOTES...

Page 28: ...No 291368 EN 01 04 2015...

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