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Zapi ECO SMART, User Manual

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AEXZP0BB - ECO SMART DISPLAY - User Manual  

48 MAIN 

CONT. 

OPEN 

49 I=0 

EVER 

50 

LEFT I=0 EVER 

51 RIGHT 

I=0 

EVER 

52 

PUMP I=0 EVER 

53 

STBY I HIGH 

54 

LEFT STBY I HIGH 

55 

RGT STBY I HIGH 

56 

PUMP STBY I HIGH 

57 

HIGH FIELD CUR. 

58 NO 

FIELD 

CUR. 

59 HIGH 

BRAKING 

I 

60 CAPACITOR 

CHARGE 

61 HIGH 

TEMPERATURE 

62 TH. 

PROTECTION 

63 

THERMIC LEVEL #2 

64 PUMP 

TEMPERATURE 

65 MOTOR 

TEMPERAT. 

66 BATTERY 

LOW 

67 

BATTERY LEVEL #2 

68 

BATTERY LEVEL #1 

69 CURRENT 

SENS. 

KO 

70 HIGH 

CURRENT 

71 

POWER FAILURE #3 

72 

POWER FAILURE #2 

73 

POWER FAILURE #1 

74 DRIVER 

SHORTED 

75 CONTACTOR 

DRIVER 

76 COIL 

SHORTED 

77 COIL 

INTERRUPTED 

78 

VACC NOT OK 

79 INCORRECT 

START 

80 

FORW + BACK 

81 

BAD STEER 0-SET 

82 ENCODER 

ERROR 

83 

BAD ENCODER SIGN 

84 

STEER SENSOR KO 

85 STEER 

HAZARD 

86 

PEDAL WIRE KO 

87 PEDAL 

FAILURE 

88 TRACTION 

BRUSHES 

89 PUMP 

BRUSHES 

Summary of Contents for ECO SMART

Page 1: ...ONIC OLEODYNAMIC INDUSTRIAL EQUIPMENTS CONSTRUCTION Via Parma 59 42028 POVIGLIO RE ITALY Tel 39 0522 960050 r a Fax 39 0522 960259 e mail zapi zapispa it web www zapispa it EN User Manual ECO SMART DI...

Page 2: ...ke changes or improvements to its products at any time and without notice The present publication reflects the characteristics of the product described at the moment of distribution The publication th...

Page 3: ...4 EMC 13 4 DIAGNOSIS 16 5 DESCRIPTION OF CONNECTORS 17 5 1 CNA connector Molex Minifit 6 pins 17 6 DRAWINGS 18 6 1 Mechanical drawing 18 6 2 Connection drawing 19 7 PROGRAMMING AND ADJUSTMENTS USING...

Page 4: ...Valves controller node 09 40 9 2 7 Eco Smart display nodo 16 41 10 RECOMMENDED SPARE PARTS FOR INVERTER 42 11 PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED 43 APPROVAL SIGNS COMPANY FUNCTION...

Page 5: ...the whole truck system Eco Smart Display itself Traction controller Pump controller Valves controller Eco Smart Display has an alphanumeric liquid crystal display built in backlight Access to Eco Sma...

Page 6: ...xH 50 0x25 0 mm Number of pixels n 128x64 Pixel size 0 33x0 33 mm White LED backlight average luminous intensity 250 cd m2 2 2 Functional descriptions 2 2 1 LED function The Eco Smart Display has five...

Page 7: ...40 the notches displayed start to blink When BATTERY LOW alarm appears on the traction controller the battery symbol which is near the notches also blinks Performance The number which appears in the r...

Page 8: ...the accelerator level is minimum only a notch is displayed when the accelerator level is maximum all the eight notches are displayed Each notch represents 1 8 of the difference between maximum and min...

Page 9: ...choice of cables or other parts could lead to failures misbehaviour bad performances 3 1 1 Connection cables For the auxiliary connections use cables of 0 5 1 0 mm section 3 1 2 Fuses Use a 6 3 A Fus...

Page 10: ...among the various electronic modules of a vehicle connected as illustrated in this image The best cable for can connections is the twisted pair if it is necessary to increase the immunity of the syste...

Page 11: ...The chain starts from the BATT post of the controller that works with the highest current and the others are connected in a decreasing order of power Otherwise if two controllers are similar in power...

Page 12: ...of problems improved easy connection with a pc to read the data flowing through the cable 3 2 3 Wirings I O connections After crimping the cable verify that all strands are entrapped in the wire barr...

Page 13: ...are strongly influenced by the installation Special attention must be given to the lengths and the paths of the electric connections and the shields This situation is beyond ZAPI s control Zapi can of...

Page 14: ...turbs on the signal wiring and thus create malfunctions this effect is particularly critical in modern machines with serial communications canbus which are spread everywhere on the truck and which car...

Page 15: ...storing and installation phase B ISOLATION use anti static containers when transferring ESD sensitive material C GROUNDING when a complete isolation cannot be achieved a good grounding can divert the...

Page 16: ...Page 16 43 AEXZP0BB ECO SMART DISPLAY User Manual 4 DIAGNOSIS Main fault diagnostic function concern parameter and password memory and canbus interface...

Page 17: ...IPTION OF CONNECTORS 5 1 CNA connector Molex Minifit 6 pins A1 BATT Eco Smart Display negative supply A2 BATT Eco Smart Display negative supply A3 CAN H Can signal high A4 CAN L Can low signal A5 FREE...

Page 18: ...Page 18 43 AEXZP0BB ECO SMART DISPLAY User Manual 6 DRAWINGS 6 1 Mechanical drawing Recommended panel cut out 54 x 115 rectangular aperture with 4 radius R5...

Page 19: ...AEXZP0BB ECO SMART DISPLAY User Manual Page 19 43 6 2 Connection drawing...

Page 20: ...and changes to the display configuration are made using the Digital Console Eco Smart Display dosen t have an external connector dedicated to the console Zapi console must be physically connected to a...

Page 21: ...AEXZP0BB ECO SMART DISPLAY User Manual Page 21 43 7 3 Description of standard console menu...

Page 22: ...03 TRACTION MASTER 04 TRACTION SLAVE 05 PUMP 06 EPS AC 09 MHYRIO HVC 16 ECO SMART DISPLAY MENU SET OPTIONS 1 OPERATOR PASSW It enables or disables password request at key on ON Starting password requ...

Page 23: ...E It can be ON OFF If it is ON it is possible to reset the last maintenance hour counter the SERVICE REQUIRED alarm and possible reductions 2 RESET HOURMETER It can be ON OFF If it is ON it is possibl...

Page 24: ...e button released 2 KEY 2 Status of W keyboard button ON Input active button pushed OFF Input not active button released 3 KEY 3 Status of keyboard button ON Input active button pushed OFF Input not a...

Page 25: ...ayed press ROLL UP or ROLL DOWN until SET MODEL appears CONFIG MENU SET MODEL 4 Press ENTER to go into the SET MODEL 5 The display will shows the first option only CONNECTED TO option is present in th...

Page 26: ...menu 7 The Display will show the first option PERFORMANCE TYPE 1 8 Press ROLL UP or ROLL DOWN buttons until desired option appears 9 Desired option appears PERFORM ENABLE ON 10 Press SET UP or SET DO...

Page 27: ...P TYPE LEVEL 1 6 Press either ROLL UP and ROLL DOWN to display the desired parameter 7 The names of the desired parameter appears on the Display CHECK UP HOURS 100 8 Press either SET UP or SET DOWN bu...

Page 28: ...nt appears KEY 2 OFF GND 10 When you have finished press OUT 11 The Display will show TESTER MAIN MENU TESTER 12 Press OUT again and return to Opening Zapi Menu Remember it is not possible to make any...

Page 29: ...Press ENTER to go into the MAIN MENU 3 The Display will show MAIN MENU PARAMETER CHANGE 4 Press ROLL UP or ROLL DOWN until ALARMS menu appears on the display 5 The Display will show MAIN MENU ALARMS 6...

Page 30: ...e the display and enter SERVICE MENU which presents two items password and zapi console The main page if there aren t alarms shows battery charge truck speed in Km h or mph it depends on SPEED UNIT pa...

Page 31: ...splay send the chosen performance to traaction and pump controllers via can they will manage this information Button 2 Button 3 Button 4 If Console Enable ON START Starting Password if option on If al...

Page 32: ...e submenu items With ENTER button button 3 is possible to enter PASSWORD submenu where the operator can manage Eco Smart Display passwords In particular it could enable disable password entering add e...

Page 33: ...nter ZAPI CONSOLE submenu which allows user to use dashboard as a real Zapi digital console connected to one module of canbus net Here with roll buttons button 1 and 5 of keyboard and enter button but...

Page 34: ...o Smart Display can interface since the Display seems to be unable to receive any can message So it is suggested to check Eco Smart Display canbus wiring and connection Otherwise the fault is in the c...

Page 35: ...RE 1 20 FORW VMN LOW 21 FORW VMN HIGH 22 BACK VMN LOW 23 BACK VMN HIGH 24 LEFT VMN LOW 25 LEFT VMN HIGH 26 RIGHT VMN LOW 27 RIGHT VMN HIGH 28 PUMP VMN LOW 29 PUMP VMN HIGH 30 VMN LOW 31 VMN HIGH 32 VM...

Page 36: ...2 TH PROTECTION 63 THERMIC LEVEL 2 64 PUMP TEMPERATURE 65 MOTOR TEMPERAT 66 BATTERY LOW 67 BATTERY LEVEL 2 68 BATTERY LEVEL 1 69 CURRENT SENS KO 70 HIGH CURRENT 71 POWER FAILURE 3 72 POWER FAILURE 2 7...

Page 37: ...ion node 02 242 MOT TH SENSOR KO 244 SAFETY KO 245 WRONG SET BAT 246 SAFETY 247 CAN BUS KO 248 CHECK UP NEEDED 249 THERMIC SENS KO 250 HANDBRAKE 251 WAITING FOR NODE 253 AUX OUTPUT KO 9 2 2 Traction m...

Page 38: ...KO 253 AUX OUTPUT KO 9 2 5 EPS AC node 06 EPS AC 239 LINE SHORTED 240 KEY OFF 241 WAITING DATA 242 D LINE SENSOR KO 243 Q LINE SENSOR KO 244 GAIN EEPROM KO 245 DATA ACQUISITION 246 MICRO SLAVE KO 247...

Page 39: ...ICRO SLAVE KO 247 CAN BUS KO 248 S P OUT OF RANGE 249 F B OUT OF RANGE 250 MICRO SLAVE 251 KM OPEN 252 KS OPEN 253 KM CLOSED 254 KS CLOSED EPS AC WG 211 MICRO SLAVE 7 212 MICRO SLAVE 8 213 MICRO SLAVE...

Page 40: ...SLAVE KO 247 CAN BUS KO 248 S P OUT OF RANGE 249 F B OUT OF RANGE 250 MICRO SLAVE 252 KS OPEN 253 KM CLOSED 254 KS CLOSED 9 2 6 Valves controller node 09 MHYRIO CB 228 EVPG1 DRIV SHORT 229 EVPG2 DRIV...

Page 41: ...S 243 DRIVER OPENED 244 DRIVER EVP GR1 245 DRIVER EVP GR2 246 DRIVER EVP GR3 HVC 241 CAN BUS KO 242 COIL SHORTED 243 EV DRIVER KO 244 KEY OFF 245 EVP DRIVER KO 246 POSITIVE NOT OK 247 FF VALVES 248 EV...

Page 42: ...ge 42 43 AEXZP0BB ECO SMART DISPLAY User Manual 10 RECOMMENDED SPARE PARTS FOR INVERTER Part number Description C12359 Molex Minifit Connector 6 pins Female C12777 Female Molex Minifit pin harness sid...

Page 43: ...s any situation that could cause damage or compromise safety the matter should be bought to the attention of a Zapi Agent immediately The Agent will then take the decision regarding operational safety...

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