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Zapi ADPZP0CC User Manual Download Page 5

ADPZP0CC - MHYRIO FLASH CONTROLLER - User Manual

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1 INTRODUCTION TO ZAPI CAN SYSTEM

Distributed intelligent systems are not new in Zapi: the first one has gone in
production in the '95 with a serial communication link (RS232).
Today we use a more sophisticated and safe communication protocol: CAN BUS.
In this way it is possible to reduce the harness allocating the modules exactly
near the sensor or the actuators and connecting the modules with only 4 wires
(CAN and supply).
Mhyrio is one of this modules born to drive the hydraulic electrovalves and
connect some inputs which normally are in the actuators proximity but with
complete independent functions.

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Summary of Contents for ADPZP0CC

Page 1: ...STRIAL EQUIPMENTS CONSTRUCTION Via Parma 59 42028 POVIGLIO RE ITALY Tel 39 0522 960050 r a Fax 39 0522 960259 e mail zapi zapispa it web www zapispa it EN User Manual MHYRIO FLASH CONTROLLER MULTIFUNC...

Page 2: ...make changes or improvements to its products at any time and without notice The present publication reflects the characteristics of the product described at the moment of distribution The publication...

Page 3: ...nifit 4 poles 16 5 5 Connector CNE ZAPI Minifit 8 poles 16 5 6 Connector CNF ZAPI Minifit 10 poles 16 5 7 Connector CNG ZAPI Minifit 16 poles 17 6 DRAWINGS 18 6 1 Mechanical drawing 18 6 2 Functional...

Page 4: ...DPZP0CC MHYRIO FLASH CONTROLLER User Manual APPROVAL SIGNS COMPANY FUNCTION INITIALS SIGN PROJECT MANAGER FG TECHNICAL ELECTRONIC MANAGER VISA PP SALES MANAGER VISA PN Publication N ADPZP0CC Edition O...

Page 5: ...oday we use a more sophisticated and safe communication protocol CAN BUS In this way it is possible to reduce the harness allocating the modules exactly near the sensor or the actuators and connecting...

Page 6: ...yrio Flash accepts two analog inputs The range have to be specified in the order 0 20 mA 0 5 V 0 10 V 0 VBatt 13 V 200 mA output is provided to supply potentiometer or similar device Encoder encoder e...

Page 7: ...o failures misbehaviour bad performances 3 1 1 Connection cables For the auxiliary connections use cables of 0 5 mm section For the valves connections use cables of 0 75 mm section 3 1 2 Fuses Use a 6...

Page 8: ...of the system to disturbances a good choice would be to use a cable with a shield connected to the frame of the truck Sometimes it is sufficient a simple double wire cable or a duplex cable not shiel...

Page 9: ...n and a pump motor controller and a third module works with less current the best way to deal this configuration is to create a common ground point star configuration U Correct Layout Note Module 1 po...

Page 10: ...can lead to short circuits and failure so before turning on the truck for the first time verify with a multimeter the continuity between the starting point and the end of a signal wire For information...

Page 11: ...by feedbacking this output voltage to the C A D converter Furthermore it is possible to input a positive for valves independent by the Mhyrio Flash supply to input B6 It is strongly suggested that thi...

Page 12: ...tion of the effects of electric current due to excessive electric charge stored in an object In fact when a charge is created on a material and it remains there it becomes an electrostatic charge ESD...

Page 13: ...nded test grounding devices on a daily basis for correct functioning this precaution is particularly important during controller handling in the storing and installation phase B ISOLATION use anti sta...

Page 14: ...one valve of the group can be active It is possible to activate more function at the same time These can be function 1 2 3 function 1 2 4 3 and 4 cannot be activate at the same time FUNCTION1 is relat...

Page 15: ...ive of electrovalves safety A14 PEV Positive supply of digital input devices A15 PEV Positive supply of digital input devices A16 PEV Positive supply of digital input devices A17 PEV Positive supply o...

Page 16: ...Serial communication interface E5 GND Negative supply E6 12 12V supply E7 BOOT Flash memory bootstrap E8 GND Flash memory bootstrap 5 6 Connector CNF ZAPI Minifit 10 poles F1 R Resistance F2 NEV3 Neg...

Page 17: ...NEVP3 Negative of the proportional electrovalve N 3 G7 NEVP2 Negative of the proportional electrovalve N 2 G8 NEVP1 Negative of the proportional electrovalve N 1 G9 PEV Positive of the proportional el...

Page 18: ...Page 18 36 ADPZP0CC MHYRIO FLASH CONTROLLER User Manual 6 DRAWINGS 6 1 Mechanical drawing...

Page 19: ...ADPZP0CC MHYRIO FLASH CONTROLLER User Manual Page 19 36 6 2 Functional drawing...

Page 20: ...nnector for console connection The Console must be connected to the console connector of another ZAPI product that communicates with MHYRIO FLASH via CAN BUS line U Pay attention to the polarity of th...

Page 21: ...ADPZP0CC MHYRIO FLASH CONTROLLER User Manual Page 21 36 7 3 Description of standard console menu...

Page 22: ...to ON OFF valve type OPTION 2 It sets EV5 to PROPORTIONAL valve type EV6 TYPE OPTION 1 It sets EV6 to ON OFF valve type OPTION 2 It sets EV6 to PROPORTIONAL valve type EV7 TYPE OPTION 1 It sets EV7 t...

Page 23: ...go into the SET OPTIONS Menu 7 The display will shows the first option EV2 TYPE OPTION1 8 Press ROLL UP or ROLL DOWN buttons until desired option appears 9 Desired option appears EV1 TYPE OPTION1 10...

Page 24: ...e 3 if it is set as proportional see set options menu 4 MIN EV4 This parameter adjusts the minimum current of valve 4 if it is set as proportional see set options menu 5 MIN EV5 This parameter adjusts...

Page 25: ...ange from 0 A to operating current 20 GROUP1 DEC DELAY Lift lowering valves current deceleration delay this parameter sets the valve 1 and 2 closing ramp to change the coil current from operating curr...

Page 26: ...ed parameter appears 7 The names of the Parameters appear on the Display MIN EV1 LEVEL 5 8 When the desired Parameter appears the Display will show a Level Number that will be between 0 and 9 Press ei...

Page 27: ...UT 5 It indicates the state of the digital input 5 CNA4 Options ON active entry of closed switch equal to battery positive potential OFF inactive entry of open switch equal to GND potential 6 DIGITAL...

Page 28: ...ial 17 STATUS 1 It indicates the state of the STATUS1 electrovalve CNF4 Options ON active entry of closed switch equal to battery positive potential OFF inactive entry of open switch equal to GND pote...

Page 29: ...on the display 5 The Display shows TESTER MAIN MENU TESTER 6 Press ENTER to go into the TESTER function 7 The first variable to be tested is shown on the Display DIGITAL INPUT 1 ON 8 Press either ROL...

Page 30: ...unction don t create problems to the console functionality and to the others ZAPI device functionality 7 9 Description of the console restore function The RESTORE PARAM function is allowed in MHYRIO F...

Page 31: ...T MENU 3 The Display will show SET MODEL If another menu is displayed press ROLL UP or ROLL DOWN until SET MODEL appears CONFIG MENU SET MODEL 4 Press ENTER to go into the SET MODEL Menu 5 The display...

Page 32: ...METER CONNECTED PRODUCT 1 SICOS 2 TRACTION CONTROLLER 5 PUMP CONTROLLER 6 EPS 9 MHYRIO FLASH The range for this parameter is 0 32 but only above number are enabled If operator selects a not specified...

Page 33: ...000 2 Press ENTER to go into the General menu 3 The Display will show MAIN MENU PARAMETER CHANGE 4 Press ROLL UP or ROLL DOWN button until PARAMETER CHANGE appears on the display 5 The Display will sh...

Page 34: ...eceive any message from the SICOS CAN BUS line First of all check the wiring If it is ok the problem is on the logic board which must be replaced 3 SHUNT VALVES There is a short across the valve coil...

Page 35: ...art Number Description C12358 Minifit Connector 4 pins Female C12359 Minifit Connector 6 pins Female C12414 Minifit Connector 8 pins Female C12500 Minifit Connector 10 pins Female C12404 Minifit Conne...

Page 36: ...eir full or programmed level Check every 3 MONTHS Check the mechanical operation of the Contactor s Moving contacts should be free to move without restriction Check every 3 MONTHS Checks should be car...

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