Zanussi ZDG 862 Page 39 Operating Instructions Manual Download | Manualshive

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INSTALLATION

Flexible Pipe Installation.

1.

FITTING THE APPLIANCE AND CABINET

It is recommended that a

3

/8, 1100mm long angled bayonet flexible hose (BFS) and a ½" straight socket (BFS)

be used for the installation. However any approved hose of the right length can be used.

IMPORTANT: Flexible tubing used must comply with B.S. 669 current editions L.P.G. flexible connections

must be of a type suitable for L.P.G. and capable of operation up to 50mbar and carry a red stripe, band or
lable.

NOTE:Only liquid sealants can be used in threaded gas connections. Do not use P.T.F.E. tape.
1

Make suitable arrangements for gas and electric supplies into the installation site. Preferably a junction
box or 3 pin earth socket should be situated at the back of the cabinet below the oven.

2

The electrical connection to the appliance is at the rear bottom right hand side, the junction box or socket
should be positioned accordingly.

3

Fit the cabinet as Fig.1, making sure that it is level.

4

When unpacking the appliance keep it on its polystyrene base until it is put into the cabinet to avoid
damage. Do not allow young children to play with any part of the packaging. After installation, please
dispose of the packaging with due regard to the environment, your local authority can arrange this.

NOTE:

It is imperative that the appliance is left in the base to protect both the appliance and the floor.

5

Remove the oven and grill doors
i)

Open door fully.

ii)

Rotate the hinge stirrups to there forward position. (See Fig. 2).

iii)

To remove the door, clear the hinges by raising the door slightly whilst pulling towards you.

6

Remove the fascia panel .
i)

Remove the gas control knobs, springs, bezels and
timer control knobs.

ii)

Remove the four screw (two each side) which are
visible on the underside of the fascia. Fig.3.

iii)

Tilt the bottom of the fascia panel out over. Withdraw
the fascia panel by moving it down over to disengage it
from the top fixing lugs. Take care not to lose the two
rubber grommets from the timer.

NOTE: The thermostat and grill discs will remain attached to the
fascia panel. When refitting the control knobs and bezels, the
drive pins on the rear of the bezel must first be located in the disc
carrier. The knob and spring can now be fitted onto the control
spindle. To prevent the top fascia panel mounts becoming slack, it
may be necessary to adjust the top fixing lugs.

39

HINGE
STIRRUP

Fig.2

Fig.3

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Summary of Contents for ZDG 862

Page 1: ...OPERATING INSTRUCTIONS GAS OVEN ZDG 862 BUILT IN DOUBLE CAVITY MODEL ...

Page 2: ...We have included several drawings to show the right and wrong way of doing things The right way will have a smiling face by it A sad face shows something is wrong Do not remove the rating plate from the cookers as this may invalidate the guarantee For your safety This oven is designed for domestic use to cook food You must not use it for any other purpose It is not designed for commercial use Keep...

Page 3: ...ng trays and dishes 16 Oven cooking charts 17 Slow cooking 20 The electronic timer 23 Hints and tips for automatic cooking 26 Care and cleaning 27 What is wrong and why 31 Replacing an oven light bulb 33 Service and spare parts 34 Tecnical details 36 Safety requirements ventillation 37 Location of appliance 38 Installation 39 Pressure testing 44 Guarantee conditions 46 3 Z D G 8 6 2 Contents Page ...

Page 4: ...ced by a competent person as stated in the Gas Safety Installation Use Amendment regulations current edition It is important that the oven is suitable for your gas supply Your installer should check the data badge For your safety All gas ovens require adequate ventilation The room the oven is fitted in must have a good air supply that meets the standard BS 5440 Part 2 current edition Your installe...

Page 5: ...or the controls Your oven has a cooling fan The cooling fan will start to work as soon as you light the grill or oven You will be able to hear the fan when it is working The cooling fan may continue to work after you have turned off the oven or grill It will switch itself on and off until the oven has cooled down If you want to turn off the electrical supply to the oven you should not do so until ...

Page 6: ...ange the fuse replace it with a 3 amp fuse which has been ASTA approved to BS 1362 Do not use the plug until you have put the fuse cover back on If the fuse cover is lost you can get a replacement from an electrical retailer The correct replacement can be identified by marking or colour coding If you cut the plug off dispose of it safely as it will be a shock hazard if it is inserted into a 13 amp...

Page 7: ...by a large flame symbol Oven To light 1 Open the oven door 2 Push in the control knob and turn it to gas mark 9 When the burner has lit there will only be small flames at first 3 Now turn the control knob to the gas mark you want 4 Wait until the burner is showing large flames 5 Close the oven door 7 Z D G 8 6 2 Lighting the oven and grill ...

Page 8: ...he off position This is shown by a large dot 8 Z D G 8 6 2 For your safety When you are lighting any burner check that it has lit before you leave the oven When you are turning off a burner do not leave the oven until the flame has gone out Lighting the oven and grill ...

Page 9: ...ng You should remember to turn the food regularly You should not use the grill to keep food warm as it will continue to cook the food The grill pan should be used on the shelf without the metal plate underneath it The shelf can be positioned in any of the runner positions You can reverse the grill pan grid to suit different types of food If you close the door whilst the grill burner is lit it will...

Page 10: ...couple of minutes when you are cooking steak or browning food Putting food on the grid Place food such as toast tea cakes and muffins towards the centre of the grid If you put food outside this area it may require rotating during cooking Place food which needs a more gentle heat such as tomatoes or mushrooms towards the edge of the grid Arrange meat meat products and fish to suit their thickness a...

Page 11: ...metal plate when grilling Use shelf position one when toasting and adjust the height of the grid to suit Shelf positions are counted from the top downwards Dishes tins and trays should not be placed directly on the oven base as it becomes very hot and damage will occur 11 Z D G 8 6 2 The grill For your safety Always remove the grill pan before attempting to adjust the shelf position Oven gloves sh...

Page 12: ...re the handle is correctly located It is not necessary to remove the grill pan handle during grilling Place the grill pan on the shelf so that the pan is positioned centrally beneath the grill To remove the handle slide the handle to the right and lift the handle away from the cut out on the grill pan If you require an additional handle for your grill pan this can be ordered from your local Zanuss...

Page 13: ... attend to food After removing the grill pan you can rest it on a heat resistant work surface if you need to Plate warming You can use the grill compartment to warm plates while the oven is on Do not place plates to warm under the grill when it is on as this may damage the plates 13 Z D G 8 6 2 The grill ...

Page 14: ...all at the same time You can use the base of the oven to warm plates If you are cooking more than one tray of similar items for example cakes or biscuits swap the trays around during cooking Or you could remove the top tray when the food is cooked and move the lower tray to the higher shelf to finish cooking Preheating You do not need to preheat the oven for casseroling and so on Preheat the oven ...

Page 15: ...and recommended shelf positions are given in the cooking charts on pages 17 18 and 19 When cooking always try to leave at least one runner position between shelves to allow the heat to circulate properly The recommended shelf positions given in the oven cooking charts give the best results When you only need to use one shelf you can store the other shelf above or below the one you are using where ...

Page 16: ...ts the circulation of heat and will lead to extended cooktimes If you are using a roasting bag or cover chicken breast with foil be prepared to allow an extra 10 15 minutes for each 1 2kg 1lb When cooking large items such as turkeys the use of foil may be required to prevent the breast becoming dry before the rest of the bird is fully cooked Condensation Condensation may form on the oven This is q...

Page 17: ...e recommended shelf positions give the best results Put the dishes in the centre of the shelf You can change the gas marks and cooking times to suit your own tastes It is important to check that food is piping hot before serving Food Gas mark Shelf position Approximate cooking time Roasting meat Beef 5 4 Rare Medium Well Done 20 mins per kg 1 lb and 30 mins 25 mins per kg 1 lb and 25 mins 30 mins ...

Page 18: ...ore cooking them The times given above are for open roasting in a preheated oven If you cover the food with foil or a lid allow an extra 10 15 minutes for each kg 1lb Yorkshire pudding large individual 7 7 2 2 25 30 mins 15 25 mins Cakes Very rich fruit cake Rich fruit cake 180mm 7 205mm 8 Madeira 180mm 7 Small cakes Scones Victoria sandwich 180mm 7 205mm 8 According 2 2 4 5 7 4 4 to recipe 5 5 5 ...

Page 19: ...f plates are flat and have no rim underneath place on baking tray to cook Puddings Milk puddings Baked sponge pudding Baked custard 2 4 3 3 4 2 1 2 hrs 45 60 mins 50 60 mins Yeast mixtures Bread 0 45kg 1 lb loaves 0 90kg 2 lb loaves Rolls and buns 8 8 8 3 3 2 30 40 mins 30 40 mins 15 20 mins Note You must soak dried beans then boil them in an open pan for 15 minutes before you add them to any dish...

Page 20: ...den brown Food preparation slow cooking Joints of meat and poultry l Do not cook meat joints over 2 7kg 6lb l Do not cook poultry over 2kg 4lb 8oz l Cook on the middle shelf of the oven or above l Cook stuffing separately l Cook for at least 6 hours l Only cook joints of pork if you can make sure by using a meat thermometer that the temperature inside the joint is at least 88o C l For good air cir...

Page 21: ...ice l Place vegetables under meat in casseroles l Cover food with a tight fitting lid or tin foil l Cook for up to 6 hours Milk puddings l Make the pudding in the usual way l For delicate puddings such as egg custard place the dish in a bain marie and cover the dish with tin foil l Cook for 2 4 hours General points for slow cooking Frozen foods Thaw thoroughly before cooking Thickening Toss meat i...

Page 22: ...ts for example cream Add these towards the end of cooking to prevent them from curdling Reheating Cool left over food quickly and then put it in the fridge Do not reheat food using the slow cook setting Reheat food in the usual way or in a microwave Only reheat food once 22 Z D G 8 6 2 Slow cooking ...

Page 23: ...nction is complete It will then revert back to the dim mode To set the time of day Turn and hold the selector knob to The cookpot symbol is showing Adjust the time by turning the setting knob in either direction The selector knob will return to manual when you let go of it To use the countdown Turn the selector knob to countdown Turn the setting knob clockwise until the display shows the time you ...

Page 24: ...u have to do is work through the steps below The clock will work out the rest for itself 1 Is the electricity supply on 2 Is the clock showing the correct time To adjust turn and hold the selector knob to and turn the setting knob in either direction 3 How long will the food take to cook Turn the selector knob to cook time Then turn the setting knob until the length of time you want the food to co...

Page 25: ...e chart gives an example of setting the automatic controls when the time is 9 00 am the food is to be cooked for 2 hours and the food is needed at 6 00 pm 1800 hours The clock will work out what time the oven will switch itself on and it will turn the oven off at the end Once the automatic sequence is finished there will be an alarm and the Auto symbol flashes to remind you that you need to set th...

Page 26: ...h require approximately the same cooking time Slight variations may be allowed by i placing foods in larger or smaller containers ii using more or less liquid iii cutting fruit or vegetables into larger or smaller pieces These will give longer or shorter cooking times respectively Further temperature adjustments can be made by placing the foods higher or lower in the oven as the top of the oven is...

Page 27: ... they are very hot as this may damage the finish of the parts You must not remove the control knobs when cleaning the control panel The grill Clean the grill compartment the shelf grill pan and handle grid and trivet and the inner grill door while they are still slightly warm This way you can easily remove any splashes and spills Clean them with a cloth that has been wrung out in soapy water You m...

Page 28: ...the oven burner with aluminium foil to prevent it from becoming blocked Do not use any cleaning products on the top sides and back of your oven The top sides and back of your oven are coated in a special material which helps to keep itself clean Follow these simple rules to maintain the appearance of the special finish Do not overfill dishes or they will boil over Do not use dishes too high in the...

Page 29: ...Do not use any cleaning agents or scrapers on the inside of the oven Do not wash the special finish Cleaning between the outer and inner door glass You can remove the glass from the oven and grill doors if you need to The grill door is fitted with a trim You must note the correct position of the trim when you remove the grill door glass To remove the outer glass 1 Open the door so you can get at t...

Page 30: ... through the air gap on the top of the door and checking that the screw location holes line up 7 Hold the glass in place with one hand and replace the cross head screws into the location holes with the other hand 8 Tighten the screws using a pozidrive screwdriver Close the door Cleaning The Door Glass 30 Z D G 8 6 2 Care and cleaning To prevent damaging or weakening the door glass panels avoid the...

Page 31: ...ooling fan has cooled the oven down Switch the oven on at the wall until the cooling fan has cooled it down l Check that there is not a problem with your gas supply You can do this by making sure that other gas appliances such as your central heating or gas fire are working Problem Food is cooking too quickly or too slowly Check l Check that you are using the recommended gas marks and shelf positi...

Page 32: ...minate when cooking begins l If you have had your oven for some time you may need to replace the oven light bulb See page 33 Problem The timer does not work Check l Check that the timer instructions are being closely followed See page 23 Problem The oven or grill burner flame is unstable noisy Check l Check that the burner flames stabilise after a few minutes It may be that the appliance needs to ...

Page 33: ...and remove the oven shelves l Pull the glass bulb cover towards you and then pull it off l Unscrew the bulb by turning it to the left l Fit a new bulb and then replace the glass bulb cover l Replace the oven shelves l Plug the oven back into the electricity supply l Re set the time of day The oven light bulb is not covered by the manufacturers guarantee 33 Z D G 8 6 2 Replacing an oven light bulb ...

Page 34: ...anussi Customer Service Centre Some Regional Electricity Companies are responsible for the servicing of cookers sold through their own retail outlets For service contact your local Electricity Showroom When you report a problem try to describe the nature of the fault Always give your ovens full name model and serial numbers which you can see when the oven door is opened Your call will be routed to...

Page 35: ...r telephone as follows Customer Care Department Zanussi 55 77 High Street Slough Berkshire SL1 1DZ Tel 0870 5 727727 The Gas Consumers Council The Gas Consumers Council GCC is an independent organisation which protects the interests of gas users If you need advice you will find the telephone number in your local telephone directory under Gas 35 Z D G 8 6 2 Service and spare parts ...

Page 36: ...ance Rc B S P Female Solid Pipe Right hand side of appliance above grill Behind control panel Rc B S P Female Electrical Rear of appliance at bottom left hand side 240V a c 50Hz Mains 3 core cable and moulded plug fused to 3amp GENERAL Automatic Oven Control Diehl Type 311 60 Pressure test point Top right hand corner behind fascia Solenoid valve Teddington SOVRBB01 IGNITION Spark Generator Flame S...

Page 37: ...ice BS 6172 BS 5440 Part 2 and BS 6891 All British Standards must be Current Editions PROVISION FOR VENTILATION The room containing the appliance should have an air supply in accordance with BS 5440 Part 2 Current Edition All rooms require an openable window or equivalent and some rooms will require a permanent vent as well For room volumes up to 5m3 an air vent of 100cm2 is required For room volu...

Page 38: ...he following internal dimensions are particularly important Height 874 Minimum 879 Maximum Width 560 Minimum 570 Maximum Solid Pipe Depth 560 Minimum N A Maximum Flexible Pipe Depth 575 Minimum N A Maximum NOTE Where a cupboard door with a handle is situated above the appliance we recommend a minimum clearance gap of 5mm between fascia top trim and door L P G cookers MUST NOT be installed below gr...

Page 39: ... young children to play with any part of the packaging After installation please dispose of the packaging with due regard to the environment your local authority can arrange this NOTE It is imperative that the appliance is left in the base to protect both the appliance and the floor 5 Remove the oven and grill doors i Open door fully ii Rotate the hinge stirrups to there forward position See Fig 2...

Page 40: ... through the cabinet and connect to the junction box or socket Ensure that the supply is isolated at this stage Connect flexible hose to the bayonet connector N B Two people will be required to carry out the lifting procedure Warning Do not attempt to lift this appliance by the handle 10 Lift the appliance into the cabinet making sure the hose and supply cable are not trapped Push the appliance as...

Page 41: ...the fascia panel i Remove the gas control knobs springs bezels and timer control knobs ii Remove the four screw two each side which are visible on the underside of the fascia Fig 3 iii Tilt the bottom of the fascia panel out over Withdraw the fascia panel by moving it down over to disengage it from the top fixing lugs Take care not to lose the 2 rubber grommets from the timer NOTE The thermostat a...

Page 42: ...Y WARNING This appliance must be earthed do not earth this appliance to the gas supply piping This appliance must be connected to a 220V 240V AC 50Hz supply which incorporates a 3 ampere fuse If any other type of plug is used it should incorporate a 5 ampere fuse either in the plug or adapter or at the distribution board The appliance is supplied with 2 meters 6 5 ft of 5 ampere 3 core cable fittt...

Page 43: ...appliance may not correspond with the coloured markings identifying the terminals in your plug proceed as follows The wire which is GREEN and YELLOW must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol or coloured GREEN or GREEN and YELLOW The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloure...

Page 44: ...nect the pressure gauge and replace the test point plug Turn on the gas supply and check for gas soundness NOTE The electrical supply must be connected in order to test the pressure 4 RE ASSEMBLE THE APPLIANCE 1 Refit the fascia panel 2 Re fit the oven and grill doors 5 CHECKING THE GRILL 1 Place the grill pan containing the trivet under the grill burner 2 With the grill door open turn on the gril...

Page 45: ...tes 0 02 Turn the left hand knob to the End Time position the time shown on the display is now the time of day with two minutes added on Rotate the right hand knob to add two minutes to this time to give a two minute delay Turn the left hand knob to the Automatic position to complete the programming sequence the clock now shows the time of day again with the auto neon glowing continuously Turn the...

Page 46: ...lastic Costs incurred for calls to put right an appliance which is improperly installed or calls to appliances outside the United Kingdom Appliances found to be in use within a commercial environment plus those which are subject to rental agreements Products of Zanussi manufacture which are not marketed by Zanussi European Guarantee If you should move to another country within Europe then your gua...

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Page 48: ...PART NO 311477804 ...

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