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03/12/2013

Z.R. Tool Inc. - ZL90 Manual

www.zrtool.com/html/ZL90Manual.html

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ZL90 OPERATION MANUAL

SAFETY INSTRUCTIONS
SPECIFICATIONS
OPERATING INSTRUCTIONS
MAINTENANCE
ADJUSTMENTS
REPLACEMENT OF PARTS
ZL90 DIAGRAM
ZL90 PARTS LIST

SAFETY INSTRUCTIONS

Please read these instructions carefully. Failure to follow these instructions could result in
severe injury.

1. Before using the tool, read the entire operation manual thoroughly.
2. Always wear safety glasses and face protection when operating the tool.
3. Always wear protective gloves when handling strapping.

4. Always use only

replacement parts from an authorized dealer.

 

These tools are designed for use with high tensile strapping and all parts are manufactured
or treated for these extreme conditions. Performance of your tool will be affected if any
other parts are used, which may cause injury.

SPECIFICATIONS

Weight:

13.4 lbs. (6.0 kg)

Base Length:

4.9" (125 mm)

Base Width:

2.8" (70 mm)

Height:

4.4" (110 mm)

Strapping Qualities:
Designed for use with regular duty strapping (107,000 psi / 750 N / mm

2

) to high tensile

strapping (156,000 psi / 1100 N / mm

2

).

Model Number

Strap Width

Strap Thickness

ZL90-1

1 1/4" (32mm)

.025"-.031" (0.635 mm - 0.80
mm)

This tool is not designed to be used with strapping below .025" (0.635 mm) thickness or above
.031" (0.80mm) thickness.

Top of page

 

OPERATING INSTRUCTIONS

A

Place strapping tightly around the
package and hold in place with left hand.

Summary of Contents for ZL90-1

Page 1: ...rom an authorized dealer These tools are designed for use with high tensile strapping and all parts are manufactured or treated for these extreme conditions Performance of your tool will be affected if any other parts are used which may cause injury SPECIFICATIONS Weight 13 4 lbs 6 0 kg Base Length 4 9 125 mm Base Width 2 8 70 mm Height 4 4 110 mm Strapping Qualities Designed for use with regular ...

Page 2: ...edwheel lever and make certain strapping is held by strap guide B Hold tool firmly with left hand on the sealing lever With right hand move the tension lever forward and backward until the desired tension is obtained C Place right hand firmly on the tension lever for supporting the tool With left hand push the sealing lever forward until it reaches the stop D Move the sealing lever back to its ori...

Page 3: ... less than this it must be adjusted To reduce the clearance loosen nut position 42A turn hexagon socket set screw position 41 counter clockwise with a ball hexagon key retighten nut To increase the clearance loosen nut position 42A turn hexagon socket set screw position 41 clockwise with a ball hexagon key retighten nut TO ADJUST SEALING DEPTH FOR LEVER ZL POSITION 25 Loosen nut position 27 adjust...

Page 4: ...d machine screws with a drop of Loctite No 222 on the thread of each screw To Replace The Die Position 18 1 Remove housing cover ZL position 66 by removing 4 hexagon socket shoulder screws position 64 2 Remove sealing lever position 62 by loosening hexagon socket cap screw position 61 3 Remove woodruff key position 1 4 Remove eccentric shaft position 72 5 Remove the total internal assembly by tilt...

Page 5: ...groove on this pin is facing the outside of the die and knife block through hole in die and knife block and into like slot on eccentric shaft plunger Figure 1B Tilt the internal assembly approximately 20 degrees and place into housing making sure the back up hook is sitting in its slot in the housing Figure 1C Make sure the cam lever is attached to the eccentric shaft Then push it through the hole...

Page 6: ...key position 29 3 Remove lock housing assembly ZL by removing 4 hexagon socket cap screws position 52 and 2 hexagon socket cap screws position 51 4 Remove lock housing cover ZL position 34 5 Remove open link ZL position 50 and link pin position 48 6 Remove punch ZL replace with new punch ZL then reinstall link pin and open link ZL 7 Make certain that the area is clean and well greased with white g...

Page 7: ...n of downloading a free copy of Acrobat Reader 4 0 go to the Adobe Acrobat Reader site Top of page ZL90 PARTS LIST Position Part Number Part Name Parts per Tool 1 1A ZR 0001 Woodruff Key 2 2 ZR 0313 Feedwheel Shaft 1 1 4 32 mm 1 3 ZR 0003 External Retaining Ring 1 4 ZR 0315 Strap Guide 1 1 4 32 mm 1 5 ZR 0312 Feedwheel 1 1 4 32 mm 1 6 ZR 0316 Roller Bearing 1 1 4 32 mm 1 7 ZR 0300 Feedwheel Lever ...

Page 8: ... Hexagon Socket Set Screw 1 42 42A ZR 0039 Nut 2 43 ZR 0040 Extension Spring 1 44 ZR 0041 Hexagon Socket Cap Screw 1 45 ZR 0306 Cam 1 1 4 32 mm 1 46 ZR 0045 Die Block Back Up 1 47 ZR 0046 Spring Tension Pin 1 48 ZR 0216 Link Pin 2 49 ZR 0210 Closed Link ZL 1 50 ZR 0211 Open Link ZL 1 51 ZR 0220 Hexagon Socket Cap Screw 2 52 ZR 0221 Hexagon Socket Cap Screw 4 53 ZR 0323 Shaft 1 54 ZR 0324 Pin 1 55 ...

Page 9: ... mm 1 74 ZR 0044 Compression Spring 1 75 ZR 0075 Spring Tension Pin 1 76 ZR 0303 Eccentric Shaft Plunger 1 1 4 32 mm Includes ZR 0043 ZR 0044 ZR 0064 ZR 0328 1 78 ZR 0076 Roller 1 79 ZR 0077 Roller Pin 1 80 ZR 0330 Washer 1 81 ZR 0331 Button Head Screw 1 82 ZR 0333 Spring Tension Pin 1 83 ZR 0028 Dowel Pin 1 ZR 0332 Operation Manual and Parts List for ZL90 Series Tools 1 Top of page Click here for...

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