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3.ASSEMBLING OF HOPPER

Insert Hopper Top Assembly I (52) into Hopper Bottom Assembly (3), align the holes. Make

sure hopper opens to the front (control side). Insert the Bolts (I) through the holes in the

Hopper and Kep Nuts (J), then open the Hopper Lid and tighten it from inside. The four sides

are installed in the same way.

4.POSITIONING THE CHAMBER ON THE BODY FRAME

Lift up the Chamber (1) on the Body Frame (4). Make sure that the Chamber (1) is inside the

left and right plate of the Frame (4). Align the Chamber holes with the plate holes and secure

with Bolt (B).

Summary of Contents for ZPG-700D

Page 1: ...WOOD PELLET GRILLS ZPG 700D ZPG 700DPro ZPG 700E OWNER S MANUAL MON TO FRI 8 00 A M 5 00 P M PACIFIC STANDARD TIME SERVICE CONTACT 1 833 947 4557 1 833 ZGRILLS EMAIL support zgrills com WEBSITE www zg...

Page 2: ......

Page 3: ...NENT LIST 6 ASSEMBLY INSTRUCTIONS 8 INITIAL FIRING INSTRUCTIONS 18 SUBSEQUENT START UP 19 OPERATING TIPS 20 MAINTENANCE CLEANING 21 TROUBLESHOOTING 23 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM 25 Z GR...

Page 4: ...2 SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 5: ...ial DO NOT move your grill while operating or while it is hot Wait until the grill is completely cold If a grease fire occurs turn off and leave lid closed until the fire is extinguished DO NOT unplug...

Page 6: ...to start or freshen up a fire in this appliance Keep all such liquids well away from the appliance when in use Do not use accessories not specified for use with this appliance NOTE A MAJOR CAUSE OF F...

Page 7: ...DE WARNING Follow these guidelines to prevent this colorless odorless gas from poisoning you your family or others Know the symptoms of carbon monoxide poisoning headache dizziness weakness nausea vom...

Page 8: ...dle 39 1 Left Plate 13 1 RTD Temperature Probe 40 1 Magnet Fixing Plate 14 1 Chimney Cap Assembly 41 1 Beam 15 1 Smoke Stack Assembly 42 4 Magnet 16 1 Smoke Stack Gasket 43 1 Back Plate 17 1 Grease Bu...

Page 9: ...ON ITEM QTY DESCRIPTION A 1 Screwdriver F 2 Gasket 12 4 2 1 0mm B 19 Bolt 1 4 20 12 G 2 Bolt 5 32 32 5 C 8 Hexagon Bolt 1 4 20 12 H 2 Open End Wrench D 8 Gasket 18 6 5 2mm I 4 Bolt 5 32 32 6 E 2 Hexag...

Page 10: ...8 ASSEMBLY INSTRUCTIONS PARTS DIAGRAM HOPPER BURNER ASSEMBLY...

Page 11: ...brake 47 should be installed on the side near the magnet base 2 Install the wheel with brake 48 into the screw holes Tighten with wrench H Note The 2 wheel with brake 48 should be installed on the ot...

Page 12: ...e Platform 49 with Bolt B 2 Secure Right Plate 44 on the Platform 49 with Bolt B 3 Secure Back Plate 43 on the Platform 49 with Bolt B and connect to Left Plate 39 and Right Plate 44 4 Attach the Beam...

Page 13: ...rough the holes in the Hopper and Kep Nuts J then open the Hopper Lid and tighten it from inside The four sides are installed in the same way 4 POSITIONING THE CHAMBER ON THE BODY FRAME Lift up the Ch...

Page 14: ...about 14mm otherwise the RTD Temperature Probe effect will be affected 6 MOUNTING THE HOPPER TO THE CHAMBER 1 Remove the 4 Gaskets and Bolts from the Hopper open the Lid insert the Hopper into the Cha...

Page 15: ...lt G into Gasket F and the hole on the Hopper Burner Lid 18 from inside Hopper Lid Handle 19 from the outside and tighten the Bolts G with screwdriver A 8 ATTACHING THE CHAMBER DOOR HANDLE Insert Hexa...

Page 16: ...the Hexagon Bolts C through the holes in the Smoke Stack 15 and the Smoke Stack Gasket 16 2 Place a Gasket D on each Bolt and secure with Hexagon Nut E 10 POSITIONING THE DOOR HANDLE Align the holes i...

Page 17: ...the door Then align the Right Door Upper Pivot 51 with the upper hole and pull up the pivot to secure the door 2 Repeat Step 1 to secure the Left Door 37 Make a proper adjustment until the doors can...

Page 18: ...irectly over the hole to the Grease Basket to fit onto the locating brackets so that the grease can flow into the Grease Drain Tube If installed correctly the Grease Drain Pan should be lower on the r...

Page 19: ...17 15 HANG ON THE GREASE BUCKET Locate the Grease Drain Tube which is on the right side of the chamber then hang the Grease Bucket 17 on the hook...

Page 20: ...per with Pellets Then turn the Temperature Dial to HIGH It takes some time for the Pellets to travel through the tube when the Pellets start to drop turn the Temperature Dial to SHUT DOWN CYCLE Leave...

Page 21: ...SHUT DOWN CYCLE and let it cool down Next put components back in place open the lid and turn the Temperature Dial to SMOKE Wait a few minutes until you see whitish gray smoke coming out of the grill...

Page 22: ...ater into the Pellet Hopper or Firepot 7 WARNING NEVER ADD PELLETS TO THE FIREPOT DIRECTLY IT IS DANGEROUS If you run out of pellets and lose your fire while cooking let the grill cool down and start...

Page 23: ...Drain Tube and fall into the Grease Bucket Wipe up remaining grease residue with paper towels or disposable rags Flue Pipe Smoke Stack Remove the Chimney Cap Assembly clean it with warm soapy water Sc...

Page 24: ...sh is in the firepot it may cause the fire to go out This is especially true in the SMOKE setting A shop vac is an excellent tool to use for removing the ash WARNING MAKE SURE THE GRILL FIRE IS OUT TH...

Page 25: ...ds to be replaced If one or both are not operating please contact customer support Wires Connections Check the wires and connectors to make sure they are fastened securely and not damaged Contact cust...

Page 26: ...HUT DOWN CYCLE COULD RESULT IN A FIRE IN THE HOPPER CHAMBER Unexpected grill temperature is displayed External Factor Grill temperature is influenced by environmental factors such as high temperature...

Page 27: ...25 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM...

Page 28: ...information 1 Dealer s name and date of purchase 2 Purchaser s name phone number and address 3 Z GRILLS model number serial number and part identification numbers 4 Please be prepared to describe your...

Page 29: ...materials that retard rust including the use of high temperature paint where advisable Even with these safeguards the protective coating can be compromised by various substances and conditions beyond...

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