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Please read this manual carefully and follow it step by step before starting your 
Z Grills for the first time and each time the grill runs out of pellets.

1.

Remove the Porcelain Grills, Grease Drain Pan and Heat Baffle from the interior of 

the grill.

2.

Open the Pellet Hopper Lid, make sure there are no foreign objects in the Auger 

and Hopper. 

3.

With the Switch is in the OFF(O) position, plug the power cord into 110 Volt AC 

grounded outlet.

4.

Turn on your Z Grills and turn the Temperature Dial to SMOKE position. Please 

check the following things:

(WARNING: Please do not touch it!)

Confirm the Auger is turning.
Hold your fingers above the Firepot to confirm the fan is blowing air through the 

Firepot.

Look to see the Hot Rod should turn a light red slowly 

(It takes approximately 1-2 minutes.)

5.

Turn the Temperature Dial to SHUT DOWN CYCLE.

(Please note the draft fan will stay on for 10 minutes in this mode.)

6.

Fill the Pellet Hopper with Pellets. Then turn the Temperature Dial to HIGH. It takes 

some time for the Pellets traveled through the tube, when the Pellets start to drop, 
turn the Temperature Dial to SHUT DOWN CYCLE.

7.

Turn the Temperature Dial to SMOKE. Allow the Pellets come to full flame. Once 

flames are coming out of the Firepot, turn the Temperature Dial to SHUT DOWN 
CYCLE and let the grill cool down.

[We suggest that you should warp Grease Drain Pan up with heavy-duty 
aluminum foil before using because it is easy to clean.]
8.

Place components back in place. Open the lid and turn the Temperature Dial to 

SMOKE. A few minutes later, when you see whitish-gray smoke coming out of the 
grill then close the lid and turn the Temperature Dial to any cooking setting desired.

9.

Set Temperature Dial to HIGH and let grill run for 45 minutes at this setting to rid it 

of any foreign matter. This step must be done before cooking any food.  

10.

Please preheat the grill for 10 minutes before placing food. This make your grill 

to heat up and quickly return to your desired 

 
 

 

temperature once your food is placed. 

Otherwise it will take a longer period of time to bring both the grill and the food to 
your desired cooking temperature. 

INITIAL FIRING INSTRUCTIONS

ALWAYS START THE GRILL ON SMOKE SETTING WITH THE LID OPEN
After the Pellets are ignited, you can turn the Temperature Dial to any 
cooking temperature desired.

 

15

14

Please take attention:

 

If the grill fails to light or the fire in the Firepot goes 

out while cooking, it is vital to follow these steps when sufficient pellets are still in 
the Pellet Hopper. Failure to follow the steps may cause a hazardous “over-firing” 
of your grill due to an excess of unburned pellets in the Firepot. 

1.Turn OFF the appliance and unplug the Power Cord. After the grill cool 
down, remove all food, the Porcelain Grills, Grease Drain Pan and the Heat 
Baffle.
2.Remove all unburned pellets and ash from inside and around the Firepot. 
(See instruction for proper handling and disposal of ash)
3.Plug the Power Cord and turn on the grill. Pellets should fall into the Firepot 
and the Hot Rod should begin to heat (it will start to turn red). 
4.If this step is successful, you will see flames come out of the Firepot. Then 
turn off the grill and let it cool down. Then place components back in place. 
Open the lid and turn the Temperature Dial to SMOKE. A few minutes later, 
when you see whitish-gray smoke coming out of the grill then close the lid 
and turn the Temperature Dial to any cooking setting desired.  
5.If this step is not successful, see 

TROUBLESHOOTING

 or contact 

Z GRILLS Technical Support to help diagnose the problem before proceeding 
to the MANUAL LIGHTING INSTRCUTIONS below:

1.Manual Lighting Instructions:

The grill can still be used to cook and smoke by using the MANUAL LIGHTING
 PROCEDURE below if the Hot Rod only is not operating:
1.Turn OFF the appliance and unplug the Power Cord. After the grill cool 
down, disconnect the Hot Rod (Purple/White wire pair as shown in the 
WIRING DIAGRAM) from beneath the Pellet Hopper. Also, you need to remove 
the Hopper Bottom Panel to access the wiring. Once the Hot Rod is 
disconnected, replace the Hopper Bottom Panel and plug the Power Cord into 
a grounded outlet.

2.Fill the Pellet Hopper with pellets. (Note: Only Dia 6MM Pellets can be used.)
3.Remove the Porcelain Grills, Grease Drain Pan and Heat Baffle, then pour 1/2 
cup of pellets into the Firepot.
4.Squirt 2 tablespoons of Alcohol Gel fire lighter into the Firepot on top of the 
Pellets.

DANGER:

 

Never use gasoline, kerosene, lighter fluid or similar liquids to light 

a fire in this grill. 
5.Carefully light the Alcohol Gel with a fireplace match or a long-reach butane 
lighter.  

DANGER: 

Never squirt Alcohol Gel into a burning fire or a hot Firepot. The 

Alcohol Gel bottle could explode and cause a fire, serious injury or death.
6.Let the Alcohol Gel and Pellets burn for approximately 4 minutes.
7.After assuring the Pellets have ignited. Now there is a fire in the Firepot so 

SUBSEQUENT START-UP

you should be careful not to burn yourself when you place components back 
in place. 

Summary of Contents for ZPG-700D

Page 1: ...1 785 317 5170 ZPG 700D OWNER S MANUAL WOOD PELLET GRILL EMAIL support zgrills com WEBSITE www zgrills com OFF 275 225 Smoke 180 Shut Down 325 375 High F Cycle Power ON www zgrills com...

Page 2: ...OENT LIST INITIAL FIRING INSTRUCTIONS SUBSEQUENT START UP OPERATING TIPS MAINTENANCE CLEANING TROUBLESHOOTING DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM Z GRILLS SUPPORT 3 4 14 15 CONTENTS ASSEMBLY INST...

Page 3: ...use Z GRILLS BBQ WOOD PELLETS which are specifically made to work in our grills Do not use your grill on rainy days Do not touch any part of your grill directly while it is hot Serious bodily injury c...

Page 4: ...ASSEMBLY INSTRUCTIONS COMPONENT LIST 5 4 61 62 60 61 62 1 Hopper Assembly I Hopper Assembly II 1 4 Bolt 5 32 32 6 mm 4 Kep Nut 5 32 32 mm 63 mm mm...

Page 5: ...hole then tighten the wheel by wrench 59 Note The 2 wheels with brake should be installed as the same side 2 MOUNTING THE BODY FRAME 1 Secure Left Plate 40 on the Platform 50 with1 4 20 12mm Bolt 52 2...

Page 6: ...ing these Bolts and Gaskets install it in sequence from inside 5 Mounting the Hopper to the Chamber Uplift the Chamber 1 on the Body Frame 4 Make sure that the Chamber 1 is between the left and right...

Page 7: ...m Gasket 54 on each Bolt and secure with1 4 20 Hexagon Nut 55 9 POSITIONING THE DOOR HANDLE Align the holes in the Left Door 38 with the holes in the Handle 47 Place a 18 6 5 2 0mm Gasket 54 on each 1...

Page 8: ...repot The notched legs of the Grease Drain Pan should be facing downward to fit onto the locating brackets so that the grease can flow into the Grease Drain Tube 13 POSITIONING THE PORCELAIN GRILL Pos...

Page 9: ...ut while cooking it is vital to follow these steps when sufficient pellets are still in the Pellet Hopper Failure to follow the steps may cause a hazardous over firing of your grill due to an excess o...

Page 10: ...will be affected by external temperature humidity wind conditions quality of pellets and so on 2 It is better to shelter your grill from the wind this will aid in temperature output heat retention an...

Page 11: ...the Chimney Cap Assembly clean it with warm soap water Scrape the creosote and grease accumulation from inside of the vertical and horizontal sections of the Flue Pipe using a stiff nonmetallic tool s...

Page 12: ...otor turn unit on if the fan does not turn it indicates the Auger Drive Motor need to be replaced Fire goes out How to start Too much ash SMOKE setting Clean the ash Refer to MAINTENANCE CLEANING Star...

Page 13: ...s com WEBSITE www zgrills com Z GRILLS CUSTOMER SERVICE Thank you for shopping with us If you have any question feel free to contact us or your dealer Z GRILLS INC will offer the best technical and sa...

Page 14: ...do not cover rust or oxidization unless there is loss of structural integrity on the grill component Z Grills Inc shall not be liable if you install operate clean maintain your grill without followin...

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