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SUBSEQUENT START-UP

ATTENTION:

If the grill fails to light or the fire in the Firepot goes out while cooking, it is vital

to follow these steps when sufficient pellets are still in the Pellet Hopper. Failure to follow the

steps may cause a hazardous

over-firing

of your grill due to an excess of unburned pellets

in the Firepot.

1.Turn OFF the appliance and unplug the Power Cord. After the grill cools down, remove all

food, the Porcelain Grills, Grease Drain Pan and the Heat Baffle.

2.Remove all unburned pellets and ash from inside and around the Firepot (See instruction

for proper handling and disposal of ash).

3.Plug the Power Cord and turn on the grill. Pellets should fall into the Firepot and the Hot

Rod should begin to heat (it will start to turn red).

4.If this step is successful, you will see flames come out of the Firepot.

Then turn the Temperature Dial to SHUT DOWN CYCLE and let it cool down. Next, put

components back in place, open the lid and turn the Temperature Dial to SMOKE. Wait a

few minutes until you see whitish-gray smoke coming out of the grill, then close the lid and

turn the Temperature Dial to any cooking setting desired.

5.If this step is not successful, see TROUBLESHOOTING or contact Z GRILLS Technical

Support to help diagnose the problem.

SHUTDOWN CYCLE

Auger turns off

Fan continues to run for 10 minutes

After you have finished cooking, turn the Temperature Dial to Shutdown Cycle position. The

function of this setting is to leave the Draft Induction Fan running for 10 minutes to burn

redundant pellets in the firepot. After the fan runs for 10 minutes, the fan will stop and the

controller will power off.

CAUTION:

The main power switch will shut the power off to the controller and the

Temperature Dial Knob switch will cut off power to the grill components only. When servicing

the controller or any parts ensure that the power supply is disconnected by unplugging the

grill to avoid a shock hazard.

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Summary of Contents for ZPG-550B2

Page 1: ...VN102023 WOOD PELLET GRILLS ZPG 550B2 OWNER S MANUAL MON TO FRI 8 00 A M 5 00 P M PACIFIC STANDARD TIME SERVICE CONTACT 1 833 947 4557 1 833 ZGRILLS EMAIL support zgrills com WEBSITE www zgrills com...

Page 2: ......

Page 3: ...NENT LIST 6 ASSEMBLY INSTRUCTIONS 8 INITIAL FIRING INSTRUCTIONS 14 SUBSEQUENT START UP 15 OPERATING TIPS 16 MAINTENANCE CLEANING 17 TROUBLESHOOTING 19 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM 21 Z GR...

Page 4: ...2 SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 5: ...ial DO NOT move your grill while operating or while it is hot Wait until the grill is completely cold If a grease fire occurs turn off and leave lid closed until the fire is extinguished DO NOT unplug...

Page 6: ...to start or freshen up a fire in this appliance Keep all such liquids well away from the appliance when in use Do not use accessories not specified for use with this appliance NOTE A MAJOR CAUSE OF F...

Page 7: ...DE WARNING Follow these guidelines to prevent this colorless odorless gas from poisoning you your family or others Know the symptoms of carbon monoxide poisoning headache dizziness weakness nausea vom...

Page 8: ...8 1 RTD Guard 30 1 Auger Drive Motor 9 1 Lid Handle 31 1 Auger Nylon Ring 10 2 Handle Guide 32 1 Auger 11 1 Lid 33 1 Foam Glue 12 2 Hinge Assembly 34 1 Hot Rod Ignitor 13 1 Chimney Cap 35 1 Feeder As...

Page 9: ...DWARE PACKAGE LIST ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION A 1 Screwdriver E 2 Hex Nut 1 4 20 B 2 Open End Wrench F 2 Bolt 1 4 20 0 59 C 20 Bolt 1 4 20 0 5 G 2 Cap Nut 5 16 18UNC D 2 Gasket OD0 79 I...

Page 10: ...8 ASSEMBLY INSTRUCTIONS PARTS DIAGRAM...

Page 11: ...SIDE HANDLE Take out the screws that come pre installed on the Hopper Side Handle 28 mounts Attach the Hopper Side Handle 28 to the mounting holes of the hopper and tighten the screws with Screwdriver...

Page 12: ...18 22 24 and use the Bolt C to assemble the grill body through the holes The front and rear are assembled in the same way As shown 3 Place the Bottom Plate 21 in the middle position of the four legs...

Page 13: ...de the depression in the guide Thread Bolts into Handle 9 and tighten with Wrench B 3 INSTALLING THE SMOKESTACK AND CHIMNEY CAP 1 Use Bolt F through the holes of Smoke Stack 14 and Smoke Stack Gasket...

Page 14: ...et of the Heat Baffle 6 into the groove of the feeder 5 INSTALLING THE GREASE DRAIN PAN Install the Grease Drain Pan 5 over the Heat Baffle 6 facing downward to fit onto the locating brackets so that...

Page 15: ...AND WARMING RACK Install the Porcelain Grill 4 and Warming Rack 3 into the Chamber 7 HANG ON THE GREASE BUCKET Located the Grease Drain Tube which is on the right side of the Chamber then hang the Gr...

Page 16: ...with Pellets Then turn the Temperature Dial to HIGH It takes some time for the Pellets to travel through the tube when the Pellets start to drop turn the Temperature Dial to SHUT DOWN CYCLE Leave gri...

Page 17: ...UT DOWN CYCLE and let it cool down Next put components back in place open the lid and turn the Temperature Dial to SMOKE Wait a few minutes until you see whitish gray smoke coming out of the grill the...

Page 18: ...r into the Pellet Hopper or Firepot 7 WARNING NEVER ADD PELLETS TO THE FIREPOT DIRECTLY IT IS DANGEROUS If you run out of pellets and lose your fire while cooking let the grill cool down and start aga...

Page 19: ...in Tube and fall into the Grease Bucket Wipe up remaining grease residue with paper towels or disposable rags Flue Pipe Smoke Stack Remove the Chimney Cap Assembly clean it with warm soapy water Scrap...

Page 20: ...is in the firepot it may cause the fire to go out This is especially true in the SMOKE setting A shop vac is an excellent tool to use for removing the ash WARNING MAKE SURE THE GRILL FIRE IS OUT THE U...

Page 21: ...to be replaced If one or both are not operating please contact customer support Wires Connections Check the wires and connectors to make sure they are fastened securely and not damaged Contact custome...

Page 22: ...DOWN CYCLE COULD RESULT IN A FIRE IN THE HOPPER CHAMBER Unexpected grill temperature is displayed External Factor Grill temperature is influenced by environmental factors such as high temperature win...

Page 23: ...DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM 21...

Page 24: ...ormation 1 Dealer s name and date of purchase 2 Purchaser s name phone number and address 3 Z GRILLS model number serial number and part identification numbers 4 Please be prepared to describe your pr...

Page 25: ...terials that retard rust including the use of high temperature paint where advisable Even with these safeguards the protective coating can be compromised by various substances and conditions beyond Z...

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