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ASSEMBLY INSTRUCTIONS

PARTS DIAGRAM

HOPPER BURNER ASSEMBLY

Summary of Contents for FLAME ELITE 600D3E

Page 1: ...2020 WOOD PELLET GRILLS ZPG L600D ZPG L600E OWNER S MANUAL MON TO FRI 8 00 A M 5 00 P M PACIFIC STANDARD TIME SERVICE CONTACT 1 833 947 4557 1 833 ZGRILLS EMAIL support zgrills com WEBSITE www zgrills...

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Page 3: ...NENT LIST 6 ASSEMBLY INSTRUCTIONS 8 INITIAL FIRING INSTRUCTIONS 19 SUBSEQUENT START UP 20 OPERATING TIPS 21 MAINTENANCE CLEANING 22 TROUBLESHOOTING 24 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM 26 Z GR...

Page 4: ...2 SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 5: ...ial DO NOT move your grill while operating or while it is hot Wait until the grill is completely cold If a grease fire occurs turn off and leave lid closed until the fire is extinguished DO NOT unplug...

Page 6: ...to start or freshen up a fire in this appliance Keep all such liquids well away from the appliance when in use Do not use accessories not specified for use with this appliance NOTE A MAJOR CAUSE OF F...

Page 7: ...DE WARNING Follow these guidelines to prevent this colorless odorless gas from poisoning you your family or others Know the symptoms of carbon monoxide poisoning headache dizziness weakness nausea vom...

Page 8: ...41 1 Auger Drive Motor 13 1 Burner Box Assembly 42 1 Hopper Frame 14 1 Decorating Plate 43 3 Magnet 15 1 Warming Rack 44 1 Beam 16 2 Porcelain Cooking Grates 45 1 Left Plate 17 1 Air Door 46 1 Magnet...

Page 9: ...End Wrench C 10 Bolt 8 32 3 8 M 4 Gasket 20 6 5 2 0mm D 2 Pin N 1 Gasket 6 5 12 1 2mm E 3 Step Screw 8 32 O 1 Spring Washer 6 5 9 5 1 5mm F 4 Hexagon Bolt 1 4 20 P 2 Bolt 1 4 20 7 G 4 Bolt 8 32 1 2 Q...

Page 10: ...8 ASSEMBLY INSTRUCTIONS PARTS DIAGRAM HOPPER BURNER ASSEMBLY...

Page 11: ...BODY FRAME ASSEMBLY 1 MOUNTING THE BODY FRAME 1 Turn the Platform 53 upside down Install the wheels 51 52 in the screw holes Tighten with wrench L 2 Secure Left Plate 45 on the Platform 53 with Bolt...

Page 12: ...Plate 57 on the Platform 53 with Bolt A 4 Secure Back Plate 58 on the Platform 53 and connect to Left Plate 45 and Right Plate 57 with Bolt A 5 Attach the Beam 44 between Left Plate 45 and Right Plat...

Page 13: ...lt C 2 MOUNTING THE BODY FRAME TO THE CHAMBER With the help of another person carefully attach the Grill Chamber Assembly 1 on the Body Frame and using Bolt A Use the Screwdriver S to tighten Caution...

Page 14: ...per Assembly 7 to Grill Chamber Assembly 1 with Bolt A 4 Locate the RTD Male Plug In Connector coming from the Grill Chamber Assembly It will look like a loose wire with a connector on the end Locate...

Page 15: ...gn and insert through the two holes in the Grill Chamber Assembly 1 Attach using Nut Q Tighten with Wrench Then tighten the Chimney Cap Assembly 28 on the Chimney Fixing Hole 5 ATTACHING THE SIDE TABL...

Page 16: ...Upper Pivot 56 with the upper hole and pull up the pivot to secure the door 2 Repeat Step 1 to secure the Left Door 48 7 LID ASSEMBLY 1 Insert the Bolt F through Gasket M and Lid 4 and into the Lid Ha...

Page 17: ...r Assembly with Bolt G 2 Insert Bolt P through Fixed Tube 37 and into Burner Box Assembly 13 9 ATTACHING THE FIRE POT 1 Clip the Firepot Assembly 12 into the Burner Box Assembly 13 as shown 2 Insert T...

Page 18: ...SE DRAIN PAN LEFT SUPPORT Assemble the Grease Drain Pan Left Support 9 to Chamber with Bolt A 11 POSITIONING THE GREASE DRAIN PAN BOTTOM SUPPORT Assemble the Grease Drain Pan Bottom Support 19 to Cham...

Page 19: ...Drain Pan Left Support 9 into the mounting hole of the Grease Drain Pan 18 NOTE This Air Door is used to open or close Direct flame searing It allows for Direct Flame cooking and temperatures as high...

Page 20: ...18 14 HANG ON THE GREASE BUCKET Hang the Grease Bucket 21 on the Hook 22 which through the holes of Bottom Plate as shown...

Page 21: ...per with Pellets Then turn the Temperature Dial to HIGH It takes some time for the Pellets to travel through the tube when the Pellets start to drop turn the Temperature Dial to SHUT DOWN CYCLE Leave...

Page 22: ...SHUT DOWN CYCLE and let it cool down Next put components back in place open the lid and turn the Temperature Dial to SMOKE Wait a few minutes until you see whitish gray smoke coming out of the grill...

Page 23: ...ater into the Pellet Hopper or Firepot 7 WARNING NEVER ADD PELLETS TO THE FIREPOT DIRECTLY IT IS DANGEROUS If you run out of pellets and lose your fire while cooking let the grill cool down and start...

Page 24: ...Drain Tube and fall into the Grease Bucket Wipe up remaining grease residue with paper towels or disposable rags Flue Pipe Smoke Stack Remove the Chimney Cap Assembly clean it with warm soapy water Sc...

Page 25: ...sh is in the firepot it may cause the fire to go out This is especially true in the SMOKE setting A shop vac is an excellent tool to use for removing the ash WARNING MAKE SURE THE GRILL FIRE IS OUT TH...

Page 26: ...ds to be replaced If one or both are not operating please contact customer support Wires Connections Check the wires and connectors to make sure they are fastened securely and not damaged Contact cust...

Page 27: ...HUT DOWN CYCLE COULD RESULT IN A FIRE IN THE HOPPER CHAMBER Unexpected grill temperature is displayed External Factor Grill temperature is influenced by environmental factors such as high temperature...

Page 28: ...26 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM...

Page 29: ...information 1 Dealer s name and date of purchase 2 Purchaser s name phone number and address 3 Z GRILLS model number serial number and part identification numbers 4 Please be prepared to describe your...

Page 30: ...materials that retard rust including the use of high temperature paint where advisable Even with these safeguards the protective coating can be compromised by various substances and conditions beyond...

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