YZ Systems DynaPak DP-2010TP, System Support Manual

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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 35 DP-2010 TP ver.10012004
S
ECTION
10: S
YSTEM
M
AINTENANCE
Preventative Maintenance
Schedule
A preventative maintenance program serves to antici-
pate maintenance issues prior to waiting until the system
requires service. Like changing the oil & filters in an
automobile, by choosing to service the various parts and
operation in the Sampling System at regular intervals,
the technician can perform the maintenance service
when desired, rather than when required, such as in the
middle of night.
The key is to perform maintenance before it is required.
The preventative maintenance schedule implemented
should consider the application of the sampler. Many of
these considerations include: the weather environment;
the condition of, the actuation gas, the product condition
and quality, and the pump stroke frequency. All of these
issues must be considered when establishing a preven-
tative maintenance schedule.
Recommended Maintenance Schedule
Monthly Inspection
1. Verify system pressures
2. Check for leaks
3. Test the battery.
4. Test the system for leaks each time a fitting or
connection has been made.
Semi-Annual Inspection
1. Clean and lubricate the sample pump
2. Check the filter element, and replacing as
necessary.
Annual Inspection
1. Rebuild pump
2. Test the Sampler System performance
and service, as needed
3. Replace Z-65 Battery Assembly.
Recommended Spare Parts List
Part # Description Recommended
Quantity
D3-0002 DP-2000 pump seal
replacement kit 1
D3-0003 Filter Regulator repair kit 1
A4-0001 Solenoid 1
E3-2001 Z-65 Battery Assembly 1