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YZ Systems DynaPak 2010LF Series, System Support Manual, Page: 2 / 34

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YZ Systems DynaPak 2010LF Series System Support Manual Download Page 2

2

Table Of Contents

1. Introduction

3

2. System Components

3

3. Theory of Operation

4

4. Sampler Location

5

5. Sampler Installation

6

6. Sample Vessel Installation

8

7. Operational Check & Leak Testing

9

8. Sampler Set-Up:  time-based
    sampling

10

9. Sampler Set-Up:  time-based
    sampling with the DPS-2

12

10. Sampler Set-Up:  proportional-
     to-flow sampling

14

11. Sampler Maintenance

16

12. Trouble Shooting

20

13. Diagrams
#1

DP-2000 pump (assembled)

23

#2

DP-2000 pump (exploded)

24

#3

YZ filter regulator (assembled)

25

#4

YZ filter regulator (exploded)

26

#5

LinkPlus

27

#6

DPS-2

28

#7

Z-65 controller

29

#8

Z-65 installation notes/wiring
control documentation

30

#9

DuraSite Portable Sample vessel
installation

31

Notes

33

Summary of Contents for DynaPak 2010LF Series

Page 1: ...DynaPak2010LF SystemSupport Manual Version12172002...

Page 2: ...Set Up time based sampling with the DPS 2 12 10 Sampler Set Up proportional to flow sampling 14 11 Sampler Maintenance 16 12 Trouble Shooting 20 13 Diagrams 1 DP 2000 pump assembled 23 2 DP 2000 pump...

Page 3: ...ntact your YZ representative or YZ Customer Service at 936 788 5593 This sampler can operate at pipeline pressures from 10 psig 69 Bar up to 1500 psig 103 4 Bar 1949 Factory System Approved Mutual Sam...

Page 4: ...and resume operation C Proportional to flow sampling in this mode of operation the Z 65 counter operates as a dividing counter The Z 65 counter periodically energizes a low power solenoid valve As in...

Page 5: ...could cause aerosols or significant pressure drops 4 2 The sampler should not be located within the defined meter tube region AGA 3 manual A The number of unobstructed straight pipe diameters upstrea...

Page 6: ...liquid leak detector CAUTION Incorrect operation of valves over tightening can result in damage to the valve components isolation valve bonnet assembly which might result in the valve stem being screw...

Page 7: ...or the high pressure supply valve without ensuring that the equalization valve is open Failure to do so may damage the DPS 2 s internal components d Open the other supply valve e Close the equalizatio...

Page 8: ...created 6 2 Variable volume constant pressure cylinder The free floating piston cylinder DuraSite may be installed in a horizontal position on an optional vessel rack Free floating piston cylinders sh...

Page 9: ...5 Bar 7 3 Turn the stroke adjustment knob on the top of the pump counterclockwise to set the pump displacement at 4cc stroke 7 4 Move all of the mode switches on the Z 65 to their off positions 7 5 Mo...

Page 10: ...E The time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on the two left pins See section 12 4 Timer Range Settin...

Page 11: ...8 6 Turn mode switch 3 to on 8 7 Turn mode switch 4 to off 8 8 Press the test button once to initiate the timer sequence 8 3 Adjust the pump volume adjustment knob to the value used in the calculatio...

Page 12: ...time 18 minutes above corre sponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on the two left pins See section 12 4 Timer Range Setting 3 2...

Page 13: ...9 6 Turn mode switch 3 to off 9 7 Turn mode switch 4 to off 9 8 Press the test button once to initiate the timer sequence NOTE For the Z 65 to operate the DP 2010LF System a minimum pressure differen...

Page 14: ...ng connections to the Z 65 terminal strip see illustration b Turn mode switch 1 to on c Turn mode switch 2 to off d Turn mode switch 3 to on e Turn mode switch 4 to off OR 10 3 If the input is a volta...

Page 15: ...mber of pulses you want to count before the sample pump strokes Example 20 pulses turn dials to 20 Press the test button once to load the value into the memory NOTE If the calculated counter setting i...

Page 16: ...p body d Screw the stroke adjustment knob all the way down to the 0 cc stroke setting e Unscrew the pump body by hand from the inlet check valve assembly Separation at this point is recommended to mai...

Page 17: ...ll o rings and bushings to prevent damage j Install the body bushing into the bottom of the pump body NOTE Apply a light coat of assembly grease on the plunger shaft prior to installation k Insert all...

Page 18: ...te if the battery is low NOTE The solenoid must be connected to test the battery condition Battery condition cannot be tested with a volt meter Replacing a Depleted Battery 1 Remove the four thumb scr...

Page 19: ...for the DynaPak 2000 Series gas samplers Part Number Description Qty Location C4 0004 Filter element 1 see diagrams 3 and 4 D3 0002 DP 2000 pump seal kit 1 see diagrams 1 and 2 D3 0003 YZ filter regu...

Page 20: ...ke counter set the mode switches as follows 1 Positions 1 2 and 3 on 2 Position 4 off B Set the time switches to 00 C Unscrew the thumbscrews and remove the six position terminal strip and cover This...

Page 21: ...position factory setting b x x minutes set the configuration jumper to the center position 2 Z 65 6 03 Range Setting a x x minutes set the configuration jumper to the far left position factory setting...

Page 22: ...te again This will normally occur very quickly and give the appearance that the green LED blinks on when the pulse input is received and removed 2 Voltage Pulse Input move mode switch 4 to the on posi...

Page 23: ...DP 2010LF Version 12172002 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 23 Diagram 1 DP 2000 pump assembled...

Page 24: ...ent per Diaphragm Housing Diaphragm P N B1 0003 P N C3 0005 P N B1 0030 Set Screw P N C0 0096 P N C0 0014 Cap Screw 6 Each P N B1 0020 P N C0 0026 Inlet Screen P N C4 0006 P N C3 0008 Inlet Check Valv...

Page 25: ...DP 2010LF Version 12172002 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 25 Diagram 3 YZ filter regulator assembled...

Page 26: ...2 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Piston P N A3 0069 Piston Spring Spring Cap P N A3 0068 P N A3 0067 Bonnet Pneumatic Fitting P N A1 0113 P N A8 0016 Adjustment Screw P N...

Page 27: ...17 P N C0 0099 P N Varies See Above Pressure Gauge Stainless Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Disc Retainer P N A3 0084 YZ Valve Body P N A3 0137 0 1000 PSI LinkPlus Mod...

Page 28: ...048 Qty 8 P N A6 0013 P N G2 0002 Cable Assembly 30 Ft Shrink Wrap SS Bolt P N C0 0047 Qty 8 P N H2 0002 Qty 2 Magnet Support Body Diaphragm Body Diaphragm Body P N A9 5003 High Pressure P N A9 5004 P...

Page 29: ...3 0142 1 12 2 Fuses Per Kit Ref No Description Part No Qty Z 65 6 Controller Assembly 1 1 Model Z 65 6 1 F2 0001 Model Z 65 6 03 F2 0018 2 Battery Pack E3 2001 1 3 Stroke Counter Assembly G1 0001 1 4...

Page 30: ...30 Diagram 8 Z 65 Installation Notes Wiring Control Documentation System Installation Notes and Recommendations...

Page 31: ...der becomes a maximum of 80 full see volume indicator all valves should be closed The product connection is slowly broken in order to vent any trapped product After vessel removal all connections shou...

Page 32: ...0 P N C6 1603 DS 1000 Gauge P N A3 0083 Rupture Disc P N A3 0084 YZ UniValve P N C6 1001 Pre Charge Head P N A3 0095 Valve Stem Assembly P N A3 0062 Seat Retaining Washer P N A3 0063 Valve Seat P N C6...

Page 33: ...DP 2010LF Version 12172002 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 33 Notes...

Page 34: ...Y o u m a y h a v e o t h e r s w h i c h v a r y f r o m s t a t e t o s t a t e T h e s e r e m e d i e s a r e n o t a v a i l a b l e o u t s i d e o f t h e U n i t e d S t a t e s a n d C a n a...

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