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3. Measuring Thickness

3.1 Instrument Calibration

Before using PM-5 series, set the sound velocity of the material to be
measured, without calibrating the instrument and probe, the thickness
of the work-piece can be measured directly.When the sound velocity of
the material to be measured is unknown, calibration can be selected to
find out the sound velocity of the material to be measured, which is very
important.The calibration function is divided into two types:
One-point calibration: use the same velocity and curvature of standard
test block as the material being tested to calibration.
Manual setting the velocity: for the known velocity of the material, e.g.
The velocity of the steel is 5900/s, then input the velocity manual.

3.1.1 One Point Calibration

When the sound velocity of the material to be measured is unknown,
sound velocity measurement must be made before measuring the
thickness.

Prepare a test block with the same composition as the object to be

measured, and its surface must be suitable for measurement.

Measure the thickness of the test block with a vernier caliper.

Coat the couplant on the surface of the test block.

Refer to Figure 3.1 for the measurement process

3.1 One point Calibration Steps

3.1.2 Velocity Adjusting Steps

When the sound velocity of the material to be measured is known, the
value of sound velocity can be adjusted manually before measurement,
The method is as follows (Figure 3.2)

3.2 Specification Adjusting Steps

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Summary of Contents for PM-5 Series

Page 1: ... 3 5 Example Explanation of A SCAN 17 3 6 Operation of B Scan Interface 19 3 6 1 B Scan Display 19 3 6 2 Introduction of B Scan 19 3 7 Dual Echo Thru Thin Coating Mode 20 3 7 1 A scan Interface In Dual Echo Mode 20 3 8 Interface wave Echo Mode 21 3 9 Multiple wave check method High Precision Mode 21 3 9 1 Illustration of Multiple wave check mode 21 3 10 AUTO Mode 22 4 Date Storage Function 22 4 1T...

Page 2: ...nhance the accuracy makes the resolution reach to 0 001mm and the lower limit as little as 0 2mm In addition A B scan waveform display is available by showing the echoes which enables the more extensive measure range more precise result and very little measurement error and finally makes the measuring processes more controllable This series of Instrument can be widely used to measure the thickness...

Page 3: ...rm Power Requirements 2 AA size batteries Operating Time Greater than 35 hours Instrument Shut off Selectable ALWAYS ON or AUTO OFF after 5 10 20 minutes of inactivity Operating Temperature 10 C to 50 C 10 F to 120 F 20 C for special requirements Size 153mm 76mm 37mm H W D Weight 280g including batteries Warranty One year 1 5 Main Functions 1 Unique Multiple wave check method make use of multiple ...

Page 4: ... mm and X X mm X XXXX inch X XXX inch and X XX inch 12 Optional waveform style outline mode or fill mode 13 Optional rectification mode RF RF full wave half half 14 Support adjustment of velocity and single point calibration 15 Multi languages Available Chinese English German French and Japanese 16 Approx battery life 35 hours 17 Great capacity data storage function Stores 100 000 thickness values...

Page 5: ...nown velocity of the material e g The velocity of the steel is 5900 s then input the velocity manual 3 1 1 One Point Calibration When the sound velocity of the material to be measured is unknown sound velocity measurement must be made before measuring the thickness Prepare a test block with the same composition as the object to be measured and its surface must be suitable for measurement Measure t...

Page 6: ...asuring the more measuring times the higher precision will get Furthermore the reading values are all through checkout to make sure the results are accurate AUTO Automatic mode measurement range is from 0 2mm 27mm On the basis of thickness it selects the measuring model automatically When H 10mm it adopts ME E measuring mode when 0 2mm H 5mm it adopts E E measuring mode and when H 2mm it adopts P ...

Page 7: ...mode A scan interface B scan interface And there are three display modes of normal interface Thickness value mode Difference rate of reduction measurement mode MAX MIN measurement mode Select in the VIEW MODE of CONFIGURATION When the probe and the object are not completely coupled the letters in the various interfaces are in GREEN when properly coupled they are displayed in WHITE color and when t...

Page 8: ... value 3 respectively are battery power probe type degree of gain Pulse Echo measuring mode and measuring unit 4 A scan interface 5 reset 6 the current thickness value battery power 7 the maximum value 8 file number 3 4 A Scan Interface Mode In this mode users could view the current thickness value and the A scan waveform at the same time The right side of the interface is the specification adjust...

Page 9: ...if the delay is set incorrectly and the echo waveform is beyond the display area however the testing value can also be read correctly BLANK Hide the unnecessary and useless clutter in front of the main waves The red line on the bottom of the screen shows the blank confines The adjusting blank confines are the present range confines In the real testing wrong measurement due to the material may exis...

Page 10: ...ure the thickness of the testing object is about 10mm but as there are obvious defects the defect echoes are showed on the display and the gate locks the defect echoes which have broken the gate thus the testing result shown is the thickness of the defect area The right measurement can be realized by adjusting the gate setting above the defect echoes 3 13 Real Case 2 3 If there are some surface fa...

Page 11: ... Dual Echo Thru Thin Coating Mode For the thin protect coating and paint the thickness measurement of the underlying metal will lead significant error when using conventional thickness gauge PM 5DL can accurate measure the actual thickness of the underlying metal with dual echo measurement principle and without having to remove the coatings or destroy the surface process This function is achieved ...

Page 12: ...he first echo that participates in verifying 3 blue arrow indicates the last echo that participates in verifying 4 M indicates the numbers the participates in verifying This picture shows A scan snapshot wave of measuring the wall thickness of fire extinguisher under Multiple wave check mode The wall of the fire extinguisher is very thin and has paint coating as well which make it difficult to mea...

Page 13: ...ections In this condition the preset velocity should be the average value among the testing range which can be acquired through testing a block with the same velocity as the object average velocity value 2 ULTRA THIN MATERIAL When the thickness of the testing object is below the minimum value of the probe limit the result may be incorrect and the thickness can be acquired by contracting the blocks...

Page 14: ...me please remove batteries to prevent any leakage or corrosion 6 2 Considerations 1 Please be cautious of the zero block s getting rust as couplant will be spread on the surface of it when calibrating the gauge After using clean the zero block Avoid dripping sweat on the gauge in high temperature Some grease spreading on the surface of zero block is useful to avoid rusting if the gauge will be spa...

Page 15: ...0 180 4600 Lead 0 085 2200 Magnesium 0 230 5800 Mercury 0 057 1400 Molybdenum 0 250 6300 Monel 0 210 5400 Neoprene 0 063 1600 Nickel 0 220 5600 Nylon 6 6 0 100 2600 Oil SAE 30 0 067 1700 Platinum 0 130 3300 Plexiglass 0 110 1700 Polyethylene 0 070 1900 Polystyrene 0 0930 2400 Polyurethane 0 0700 1900 Quartz 0 230 5800 Rubber Butyl 0 070 1800 Silver 0 140 3600 Steel Mild 0 233 5900 Steel Stainless ...

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