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Instruction Manual, Toftejorg SaniMidget Retractor

IM-TE91A750-EN1

Technical Data

Weight of machine

:

See table below

Working pressure

:

2-5 bar (29 – 73 psi)

Recommended pressure

:

2-4 bar (29 –58 psi)

Max. working temperature

:

95° C (203° F )

Max. sterilisation temperature

:

121° C ( 250° F)

Max. tank temperature

:

150° C (304° F)

Effective cleaning radius

:

Materials, products area

:

AISI 316L, PEEK, Sealing: EPDM

Materials, non products area

:

AISI 304, POM, Sealing: NBR
Polymers FDA-approved 21 CFR § 177

Surface finish

:

Product contacts surfaces: Ra=0.8 µm – except weldings

:

Self-lubricant with the cleaning media

Principal Dimensions in mm

Connections

Tank connection

 

Inlet connection, cleaning media

1” Clamp ISO 2852

Air supply – pneumatic driven only

ISO 228-G 1/8

Option

Magnetic sensor

Adjustable valve – media driven only

Pneumatic version

Dimensions (mm)

Stroke

A

B

C

D

Weight

100

100

410

510

133

5.0 kg (11.0 lbs)

150

150

510

660

183

5.5 kg (12.1 lbs)

250

250

710

960

283

6.4 kg (14.1 lbs)

Media driven

Dimensions (mm)

Stroke

A

B

C

D

Weight

100

100

491

591

133

5.6 kg (12.4 lbs)

150

150

621

771

183

6.3 kg (13.9 lbs)

250

250

869

1119

283

7.4 kg (16.3 lbs)

Summary of Contents for TE91A750-EN1

Page 1: ...Instruction Manual Toftejorg SaniMidget Retractor IM TE91A750 EN1 August 2004 Return to menu...

Page 2: ...ia driven 15 Rear Part Pneumatic driven 15 Magnetic Cylinder Sensor 16 Electrical and Mechanical Data 16 Dimensional drawing 17 Midget Retractor Media Driven 18 Reference List of Parts 18 Cross Sectio...

Page 3: ......

Page 4: ...d superior total economy The information in this manual is simple to follow but should you require further assistance our Customer Service department and worldwide net of distributors will be pleased...

Page 5: ...r lubricants are used The Toftejorg SaniMidget Retractor is available in media driven or pneumatic driven versions which means extended by media or pneumatic The Toftejorg SaniMidget Retractor is desi...

Page 6: ...he cleaner head and out through the slots When cleaning is completed the machine is automatically retracted by an integrated spring system For total drain of the machine the retraction of the cleaner...

Page 7: ...the flow of the cleaning fluid It projects a swirling pattern of media through the tank or vessel which generates a vibrating impact and cascading flow coverage of the total internal surface of the ta...

Page 8: ...Instruction Manual Toftejorg SaniMidget Retractor Page 7 IM TE91A750 EN1 Blank page...

Page 9: ...proved 21 CFR 177 Surface finish Product contacts surfaces Ra 0 8 m except weldings Self lubricant with the cleaning media Principal Dimensions in mm Connections Tank connection Inlet connection clean...

Page 10: ...re has been taken immediately before the machine inlet In order to achieve the performance indicated in the curves the pressure drop in the supply lines between pump and machine must be taken in consi...

Page 11: ...tions The Toftejorg SaniMidget Retractor is designed for installation according to the orientations shown below The Toftejorg SaniMidget Retractor is self cleaning and self draining when positioned in...

Page 12: ...plication the EU Pressure Equipment Directive the EU ATEX Directive and other relevant Directives Safety Precautions The Toftejorg SaniMidget Retractor is intended for use inside a tank only and must...

Page 13: ...ller than this may be steam cleaned providing that the steam nozzles and other metal parts of the system are reliably earthed and grounded to the tank structure Warning In potentially explosive atmosp...

Page 14: ...Instruction Manual Toftejorg SaniMidget Retractor Page 13 IM TE91A750 EN1 Blank page...

Page 15: ...suit Caution Handle machine with care Take proper action to protect fine surfaces from being damaged Always use only proper tools Use Alfa Laval Tank Equipment A S standard tool kit Never force or ham...

Page 16: ...cleaner head if necessary 2 Check o ring on valve and piston for wear and replace if necessary Reassembly Reassembly is carried out in the opposite order Rear part Media driven Alfa Laval Tank Equipme...

Page 17: ...ic Power consumption without load 10 mA Connection table Power up pulse suppression PUR PVC 3x0 25 mm Yes Time delay before availability tv 2 ms Short circuit protection pulsed Yes Repeatability R Ub...

Page 18: ...s Magnetic Cylinder Sensor with 2 m Cable Pos Ref no No Unit Description Material 1 TE51V556 2 Sensor Aluminium plastic 2 TE51V558 2 Mounting ring f sensor Plastic Reference List of Parts Magnetic Cyl...

Page 19: ...sy Spare part 7 TE51S126 1 Clamp ring Stainless steel Spare part 8 TE75M300 1 Media drive unit compl stroke length 100 Assy Spare part TE75M300 15 1 Media drive unit compl stroke length 150 Assy Spare...

Page 20: ...Instruction Manual Toftejorg SaniMidget Retractor Page 19 IM TE91A750 EN1 Midget Retractor Media Driven continued Cross Sectional Drawing Art no TE75M000 077...

Page 21: ...Spare part 7 TE51S126 1 Clamp ring Stainless steel Spare part 8 TE75M302 1 Pneumatic drive unit compl stroke length 100 Assy Spare part TE75M302 15 1 Pneumatic drive unit compl stroke length 150 Assy...

Page 22: ...Instruction Manual Toftejorg SaniMidget Retractor Page 21 IM TE91A750 EN1 Midget Retractor Pneumatic Driven continued Cross Sectional Drawing Art no TE75M100 177...

Page 23: ...75M551 15 1 Cylinder stroke length 150 Stainless steel TE75M551 25 1 Cylinder stroke length 250 Stainless steel 8 TE75M528 1 Piston Plastic material 9 TE51U500 2 Gasket for Piston Rubber 10 TE51M010 1...

Page 24: ...Instruction Manual Toftejorg SaniMidget Retractor Page 23 IM TE91A750 EN1 Midget Retractor Media Drive unit continued Cross sectional drawing Art nos TE75M300 TE73M300 15 TE73M300 25...

Page 25: ...e length 100 Stainless steel TE75M591 1 Shaft stroke length 150 Stainless steel TE75M592 1 Shaft stroke length 250 Stainless steel 7 TE75M552 1 Cylinder stroke length 100 Stainless steel TE75M552 15 1...

Page 26: ...Instruction Manual Toftejorg SaniMidget Retractor Page 25 IM TE91A750 EN1 Midget Retractor Pneumatic Drive unit continued Cross sectional drawing Art nos TE75M302 TE73M302 15 TE73M302 25...

Page 27: ...ed lease also quote the type of machine and serial number This will help us to help you The article number and serial number are placed on the front of the tank cleaning machine SMR XXXXXX YYYY YYY ar...

Page 28: ...nk Equipment A S For further information please feel free to contact Alfa Laval Tank Equipment A S Baldershoej 19 P O Box 1149 2635 Ishoej Denmark Phone no 45 43 55 86 00 Fax no 45 43 55 86 01 www alf...

Page 29: ...al Toftejorg SaniMidget Retractor Page 28 IM TE91A750 EN1 Service Card Type of Machine Serial No Length mm Date No of Working Hours Maintenance Actions Exchanged Parts Remarks Sign 0 Machine put into...

Page 30: ...et pressure at machine cleaner Type of Valve in inlet line Can hydraulic shock be disregarded Yes No Inlet line flushed before installation of tank cleaner Yes No Working hours before failure hours Cl...

Page 31: ...allising Soft particles size ______________________________ Has filter been installed in inlet line Yes Mesh size mm No Is tank cleaner flushed with clean water after tank cleaning Yes No Type of Soil...

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