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fAULty CHIMNEy ANd/oR dRAft PRoBLEMS -
CAUSES ANd CURES

A  sound  chimney  system  is  imperative,  especially  when  burning 
wood.  Indoor  chimneys,  either  masonry  or  type  "HT"  metal  chim-
neys are best. Because warm air rises, a warm chimney allows the
smoke and other by-products of combustion a natural exit up and 
out the chimney. Outdoor chimneys should be your last choice. Cold 
air naturally falls right down the cold chimney. Until the heat from 
the furnace warms the chimney, there is no natural draft to allow the 
smoke and by-products of combustion to rise naturally up the chim-
ney.  Outdoor  class  "A"  triple  wall  is  not  acceptable  because  their 
thermo-siphon design will not allow the chimney to heat up, causing 
heavy creosote build-up and possible chimney fires.

If you know your chimney is sound and you still have downdraft 
problems such as smoke or smell in the room in which the furnace 
is  located,  your  chimney  may  not  be  operating  properly.  One  or 
more of the following suggestions may be necessary.

1.  

Barometric draft control - This control must be set at .03. 
This is just a guide. It must be set with a draft gauge to 
prove that the chimney is drawing .03.

2.  

Combustion air - You must have outdoor combustion air 
introduced into the room where the furnace resides in the 
manner  described  on  page  12. This  method  supplies  air 
for combustion as well as replacing air that is drawn out 
by the chimney. Leaky doors and windows will not provide 
acceptable results.

 3.  

Cold outdoor chimney - Sometimes in the spring or fall, 
or if you live in a mild climate, your heat demands are small 
and your chimney just does not heat up enough to induce 
a natural exit up draft, you may want to consider a power 
vent to force a draft up the chimney. A Model D-3 or AD-1 
power  venter  is  available  from  Tjurnland  Manufacturing 
Co. in White Bear Lake, Minnesota or Model D1-2 is avail-
able from Field Controls Co., Kinston, North Carolina.

 4.  

Chimney not tall enough - Your chimney must terminate 
at  least  2  feet  above  the  peak  of  the  roof. Adding  more 
chimney  height  sometimes  cures  the  problem.  (See  Fig. 
12, page 9)

 5.  

Home located on side of hill - When the wind blows over 
a hill toward your home, the wind will fall. This could cause 
a down-draft into your chimney. Some common solutions 
to  correct  down-drafts  are  to  add  a  chimney  cap  with  a 
weather vane, add height to the chimney or add a power 
venter.

 6.  

tall  trees  near  your  home  -  If  you  have  trees  that  are 
near  to  and  higher  than  your  home,  a  down-draft  can 
occur  when  the  wind  blows.  Correct  the  same  way  as  if 
you live on the side of a hill or in a valley.

 7.  

Chimney  too  large  - Your  chimney  should  not  be  more 
than  8  inches  in  diameter  or  the  equivalent.  If  too  large, 
the  sides  of  the  chimney  may  not  heat  up  to  create  a 
natural  draft.  When  this  happens,  the  smoke  and  gases 
cool. They become heavy and other gases from the fire try 
to penetrate this heavy column of cool air. This results in 
back puffing, poor combustion or burning and may cause 
odors in your home. The solution is to improve your chim-
ney or line it with 8-inch type 304 stainless steel flue liner. 
If your large chimney is outside masonry, insulate between 
the masonry and 8-inch flue pipe.

toP of CHIMNEy LoWER tHAN 
SURRoUNdING oBJECtS 

REMEDY:

 ExtENd CHIMNEy ABoVE  

ALL oBJECtS WItHIN 30 fEEt

CHIMNEy CAP PUSHEd oVER fLUE oR 
fLUE oBStRUCtEd By A VENtILAtoR

REMEDY:

 REMoVE oBStRUCtIoN

ACCUMULAtIoN of Soot oR dEBRIS  
IN offSEt

REMEDY:

 REMoVE

AIR LEAKS tHRoUGH CRACKS IN  
fLUES ANd CHIMNEy dISCLoSEd By 
SMoKE tESt

REMEDY:

 CLoSE LEAKS WItH CEMENt

fLUE CAP RUSty ANd LEAKy

REMEDY:

 CLoSE LEAKS

ANotHER StoVE oR HEAtER PIPE 
CoNNECtEd to SAME fLUE

REMEDY:

 REMoVE & SEAL oPENING

VENt PIPE PUSHEd INto fLUE

REMEDY:

 MAKE ENd fLUSH WItH  

INSIdE of fLUE

LooSELy fIttEd VENt PIPE  
dISCLoSEd By SMoKE tESt

REMEDY:

 CLoSE WItH CEMENt

LooSELy fIttEd CLEANoUt dooR 
dISCLoSEd By SMoKE tESt

REMEDY:

 CLoSE LEAKS WItH CEMENt 

oPENING BEtWEEN fLUES dISCLoSEd 
By SMoKE tESt
REMEdy: CLoSE oPENINGS

to MAKE A SMoKE tESt, USE A SPECIAL SMoKE BoMB ANd 

WItH toP of CHIMNEy CLoSEd, LooK foR LEAKS

Wind

V

al

le

y

or

Hi

ll

Trees

Wind

1

Summary of Contents for BIG JACK BJ90

Page 1: ...d Palisade MN 56469 www yukon eagle com OWNER S MANUAL Assembly Installation Operation Repair Parts Model No s BJ90 SJ125 CAUTION Read Rules And Instructions Carefully For Safe Operation IMPORTANT Ins...

Page 2: ......

Page 3: ...imit Control 8 Electrical Wiring 4 Wiring the Furnace Diagram 13 Mounting Thermostat 9 Connecting Smoke Pipe and Barometric Damper Control 9 10 Clearances to Combustibles 8 9 Ductwork Connection 9 Pro...

Page 4: ......

Page 5: ...d during operation Do not operate with flue draft exceeding 03 W C Do not store flammable materials within marked installa tion clearances Frequently inspect and clean heat exchanger smoke pipe and ch...

Page 6: ...al container with a tight fitting lid Allow ashes to cool before disposing of them Be sure there is a sufficient supply of outside combus tion air to the area where the furnace is located Keep smoke p...

Page 7: ......

Page 8: ...sonry chimney units or reinforced Portland cement concrete that is lined with suitable chimney flue liners and built in accordance with the provisions of Chapter 4 of this standard 6 Follow a regular...

Page 9: ...mney liner WARNING Check your chimney The chimney is a very important part of your heating system It must be the right size properly constructed and in good condition No furnace can function properly...

Page 10: ...the collar and thus make a better joint WHEN FINISHED THE OPENING INTO THE FLUE MUST BE EQUAL IN SIZE TO THE COLLAR OF THE DRAFT CONTROL If flue pipe is made of material too heavy to bend out into the...

Page 11: ...free open area so you need two metal grilles with 300 square inches each of louvered area The height should be about half the width FRESH AIR DUCT CAPACITIES Fresh air duct capacities for duct supply...

Page 12: ...the chim ney Outside air is also needed to replace any air expelled by kitchen or bathroom fans as well as water heater chimneys or fans Failure to provide outside air to the area in which the furnace...

Page 13: ...13...

Page 14: ...ith new steel there is a small amount of oil or dirt on the metal you may smell an odor This is normal during the first operation Caution Use caution when opening loading door Avoid opening loading do...

Page 15: ...r On a regular schedule check for creosote and soot build up in the chimney smoke pipe and heat exchanger They must be kept clean Steel brushes are the safest for cleaning metal surfaces Salt solution...

Page 16: ...trol open Smell an odor from the first fire in the home POSSIBLE CAUSE New steel small amounts of residue on steel SOLUTION Tighten the allen screw be sure squirrel cage did not move to one side or th...

Page 17: ...l you burn there is some kind of residue build up on the furnace and chimney Same with wood no matter how good the conditions POSSIBLE CAUSE The use of wet frozen or unseasoned wood The use of soft wo...

Page 18: ...himney must terminate at least 2 feet above the peak of the roof Adding more chimney height sometimes cures the problem See Fig 12 page 9 5 Home located on side of hill When the wind blows over a hill...

Page 19: ...19...

Page 20: ...20 BIG JACK BJ90 PARTS LIST...

Page 21: ...21...

Page 22: ...22 SUPER JACK SJ125 PARTS LIST...

Page 23: ......

Page 24: ...ation must be made in accordance with state and local ordinances which may differ from this installation manual how to order repair parts When ordering repair parts Always give the following informati...

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