6
narrow sprocket but a std. 1/2”-1/8” bike chain will not go over a wide drive sprocket. Note: Install
chain with master link clip on outboard side of the primary drive sprocket teeth. ( Note: wide tires larger
than 2.125 may rub on a wide 415HD chain: )
C. Use supplied spark-plug wrench to turn engine crankshaft sprocket to feed chain around it. Do not
pry
sprocket with a screwdriver or similar object.
D. Fit chain, measure and remove excess links to assure proper length. Be sure master link connection rides
on the outboard side of the primary drive sprocket or interference of link and sprocket can occur. Proper
chain length is when top chain has ¼ inch to ½” deflection with the bottom side of the chain loop tight.
E.
Chain tension adjustments can be made by pulling rear wheel back if frame has straight slot wheel drop out.
If both chains can be adjusted equally then installing chain idler on the wheel strut may not be necessary.
At installer’s discretion the chain idler can be installed on either the pedal chain or engine drive chain.
F.
Install supplied chain safety guard by attaching to engine and wheel axle struts.
Ignition Coil and Engine Kill Switch installation
A)
Mount CD ignition coil on bike frame, close enough to attach coil wire to spark plug. Mount as far away
from exhaust pipe as possible to avoid heat damage to semiconductors in CDI module.
B)
Attach CD ignition coil wires to same identical color coded wires coming from engine.
C)
Install Engine Kill Switch Wire on throttle to white wire coming from engine. Install the other wire with
eyelet to a good frame ground not on paint. This will ground ignition and stop the engine when the kill
button switch is activated.
D)
Route all wires away from engine exhaust heat. Secure wires with a plastic tie straps.
*!WARNING!
Operation of engine without stop or kill switch installed could result in personal injury
if an emergency stop is required! The only alternate non recommended way of killing the engine is by
releasing the clutch lever with bike brakes on and engine at slowest idle.
Catalytic muffler; Throttle with kill swt. CDI ign. Speed Carb. CNS YD Carb.
Std. Push button Clutch lever:
Opt. Dual lever Clutch & Brake Opt. Dual brake cable throttle
Clutch cable installation and adjustment:
A)
Install clutch lever to left side of handlebar and attach cable end barrel into lever arm slot hole.
2010
2008/2009
