Yoshitake AL-140T Series Product Manual Download Page 9

EPDT-193d

 

8

 

Trouble 

Cause 

Remedy 

Blows at a pressure   

lower than the set   

pressure. 

3.  Damage on the O ring [5] or on the 

contact surface of valve seat [2]. 

3.  The product needs to be disassembled   

and its parts need to be replaced.     
Please contact us. 

4.  The  product  does  not  keep  the 

accuracy of its set pressure. 

4.  The set pressure needs to be readjusted.   

For AL-150TR, readjust the set pressure 
by handle (See 8.4). For the other models, 
please contact us. 

Does not operate   

at the set pressure. 

1.  The  product  specifications  are  not 

consistent with the use condition. 

1.  Check the set pressure indication on the   

name plate.    If the product is not suitable   
for the usage condition, replace it with a   
proper one. 

2.  The pressure gauge is out of   

order. 

2.  Calibrate the pressure gauge or replace it   

with a new one. 

3.  Sliding parts of the valve [3] and   

valve seat [2] do not move smoothly. 

3.  The product needs to be disassembled   

and cleaned. Please contact us for repair. 

4.  There is a back pressure at the piping 

of the product outlet. 

4.  Remove the back pressure.    Change the   

piping layout not to allow the back   
pressure exist. 

5.  The  product  does  not  keep  the 

accuracy of its set pressure. 

5.  The set pressure needs to be readjusted.   

For AL-150TR, readjust the set pressure 
by  handle  (See  8.4).  For  the  other 
models, please contact us. 

Does not stop blowing. 

1.  Foreign substance or scale stuck   

on contact surface between the   
valve [3] and valve seat [2]. 

1.  The product needs to be disassembled   

and cleaned. Please contact us. 

2.  Sliding parts of the valve [3] and   

valve seat [2] do not move smoothly. 

2.  The product needs to be disassembled   

and cleaned. Please contact us. 

3.  The normal working pressure   

exceeds the closing pressure. 

3.  Increase the difference between the   

set pressure and normal working   
pressure. If the set pressure needs to   
be readjusted, please contact us. 

4.  The  product  is  installed  at  outlet 

side  of  pressure  reducing  valve 
which  is  out  of  order,  and  the 
reduced  pressure  of  the  valve  is 
getting higher than expected. 

4.  The pressure reducing valve needs to be 

repaired. If it is Yoshitake’s product,   
please contact us. 

The  lever  [19]  does 

not lift up. 

<AL-150TML> 

<AL-140TML> 

1.  The pressure difference between 

the  set  pressure  and  the  inlet 
pressure is large. 

1.  Make the 

differential pressure between 

the  set  and  inlet  pressures  within  the 
range of table 1.

 

2.  Sliding parts of the valve [3] and   

valve seat [2] do not move   
smoothly. 

2.  The product needs to be disassembled   

and cleaned. Please contact us. 

Does not stop blowing 

after lifting and letting 

go the lever [19]. 

< AL-150 TML > 

<AL-140 TML > 

1.  Foreign substance or scale stuck   

on contact surface between the   
valve [3] and valve seat [2]. 

1.  Lift up the lever again to eliminate scale. 

Please  contact  us  for  repair  if  the  trouble 
does not stop. 

2.  Sliding parts of the valve [3] and   

valve seat [2] do not move   
smoothly. 

2.  The product needs to be disassembled   

and cleaned. Please contact us. 

Leakage from 

between the cap [13] 

and the O ring [22]. 

<AL-150TR> 

< AL-150 TML > 

<AL-140 TML > 

1.  Damage on the O ring [22]. 

1.  The product needs to be disassembled   

and its parts need to be replaced.     
Please contact us. 

 

 
 
 
 
 

Summary of Contents for AL-140T Series

Page 1: ...n that if not avoided could result in death or serious injury Caution This symbol indicates a hazardous situation that if not avoided may result in minor or moderate injury or may result in only property damage Table of Contents 1 Usage of the Product 1 2 Specifications 1 3 Dimensions and Weight 2 4 Structure 3 5 Operation 3 6 Nominal Size Selection Table 4 6 1 For air at 20 C 4 6 2 For water at 2...

Page 2: ...5 50A Material Spring case Cast bronze Cast stainless steel Cast bronze Valve valve seat Stainless steel Spring Stainless steel O ring Composition rubber Closed lever type AL 150TML and AL 140TML are able to carry out a blowout inspection manually Handle type AL 150TR is available for use in relief valve which is easy to change the set pressure Warning 1 Do not use the product for equipment or dev...

Page 3: ... 40A 135 2 Rc 1 1 2 41 60 60 64 50A 208 2 Rc 2 51 75 76 76 Nominal size Dimensions mm Weight kg H AL 150T AL 140T AL 150TML AL 140TML AL 150TR AL 150T AL 140T AL 150TML AL 140TML AL 150TR 15A 128 128 157 185 0 7 0 8 1 0 20A 128 5 128 5 158 185 0 8 0 9 1 1 25A 144 5 148 174 203 1 1 1 3 1 4 32A 181 5 181 5 212 250 1 8 1 9 2 1 40A 205 205 246 280 2 8 3 0 3 1 50A 245 5 245 5 286 315 4 7 4 9 5 1 AL 150...

Page 4: ...atmosphere by the pop action of valve 3 the force of fluid lift is lowered At this point the repelling force of the spring 8 becomes larger than the force of fluid lift and thus the valve closes In addition while the safety relief valve discharges pressure of fluid entering into the back of the valve 3 back pressure adds to the closing force AL 150T AL 140T No Part name 1 Spring case 2 Valve seat ...

Page 5: ...7 6 2 For water at 20 C accumulation 25 Capacity Yoshitake standard m3 h Nominal size Blowout area mm2 Set pressure MPa 0 05 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 15A 20 1 0 4 0 5 0 9 1 1 1 3 1 5 1 6 1 8 1 9 2 0 2 1 20A 34 6 0 6 0 9 1 6 2 0 2 3 2 6 2 8 3 1 3 3 3 5 3 7 25A 53 0 1 0 1 5 2 5 3 1 3 6 4 0 4 4 4 7 5 1 5 4 5 7 32A 93 3 1 8 2 6 4 5 5 5 6 3 7 1 7 8 8 4 9 0 9 5 10 0 40A 135 2 2 7 3 8 6 5 ...

Page 6: ...spectively Failure to follow this notice may prevent the product from functioning properly 3 Install the product vertically with the cap 13 facing upward Failure to follow this notice may prevent the product from functioning properly 4 Securely support and fasten the pipes Refer to the following Pipe mount and Exhaust pipe If an excessive stress is applied to the piping the product may be deformed...

Page 7: ...n not be subject to the stress caused by thermal expansion of equipment and by dilatation of the exhaust pipe due to thermal action of blowout 2 Inner diameter of exhaust pipe shall be more than that of the product outlet to avoid improper back pressure 7 1 Piping example 8 Maintenance Warning 1 Do not touch the product pipes or the lever 19 with bare hands Failure to follow this notice may result...

Page 8: ...n by lever operation is possible Size Differential pressure between set and inlet pressures 15 25A 1 0 MPa or less 32 40A 0 6 MPa or less 50A 0 4 MPa or less 8 3 Troubleshooting Trouble Cause Remedy Leakage detected at the outlet 1 Foreign substance or scale stuck on contact surface between the valve 3 and valve seat 2 1 Follow the procedure described in 8 2 2 to operate the product and eliminate ...

Page 9: ...disassembled and cleaned Please contact us 2 Sliding parts of the valve 3 and valve seat 2 do not move smoothly 2 The product needs to be disassembled and cleaned Please contact us 3 The normal working pressure exceeds the closing pressure 3 Increase the difference between the set pressure and normal working pressure If the set pressure needs to be readjusted please contact us 4 The product is ins...

Page 10: ...he limited numbers of turns Using tools or turning it with excessive force causes damage to the handle or malfunction of the product Procedure for adjusting the set pressure of AL 150TR See Fig 2 Structure 1 Loosen the lock nut 12 by turning it counterclockwise by hand Outer peripheral surface of the lock nut 12 is knurled for easy turning by hand 2 To increase the set pressure turn the handle 18 ...

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