Yoshimura RACE Series Quick Start Manual Download Page 4

4

      4) Install (No. 13) 

ALS-043,

 aluminum spacers 

          into (No. 12) 

Z1023,

 rubber grommet and 

          align muffler to (No. 11) 

11182AB,

 aluminum 

          muffler bracket as shown. Secure muffler 
          using (No. 9) 

M8X35,

 bolt, (No. 10) 

          M8ALCSW-00,

 countersink washer, and 

          stock nut. 

8.   Torque muffler bolt to 23 Nm (2.3 kg-m, 
      17 ft-lb).

9.   Torque header chassis mount bolt to factory 
      specification. 

10. Install (No. 8) 

RACE-SPX-1,

 exhaust springs 

      between muffler to tailpipe and tailpipe to 
      header connections. 

11. Install 

OXYBA12X125SS,

 O2 sensor bung 

      adapter into header and re-install the stock O2 
      sensor. Torque to factory specification.

12. Connect 

B6449,

 O2 sensor extension harness 

      to the O2 sensor connector on the stock 
      harness. Route wires as shown below and    
      connect O2 sensor connector to the extension 
      harness and secure using supplied cable ties. 

4.   Torque header flange nuts to factory 
      specification.

5.   Hook header flange springs to header legs.

6.   Install (No. 4) 

11182-419/719,

 tailpipe inlet over 

      header outlet.

7.   Install (No. 5) 

muffler,

 over tailpipe outlet.

1

      Note : For SS full-system, follow steps “7a”.
 

     For Ti full-system, follow steps “7b”.

2

      Note : The Yoshimura aluminum muffler bracket 
 

     is included only in the Ti full-system and is 

 

     sold separately for SS full-system. 

7a. Align muffler bracket to the frontside of the stock 
      muffler mount and secure using (No. 9) 

M8X45, 

      bolt, (No. 10) 

M8ALCSW-00,

 countersink washer, 

      and stock nut. 

7b. 1) Remove passenger footpeg bracket bolts and 
          remove passenger footpeg bracket. 
      2) Install (No. 11) 

11182AB,

 aluminum muffler 

          bracket using the stock bolts.
      3) Install (No. 12) 

Z1023,

 rubber grommet into 

          (No. 11) 

11182AB,

 aluminum muffler bracket. 

10

9

Stock

Muffler

11

12

4

9

13

13

Muffler

10

11

Stock

Summary of Contents for RACE Series

Page 1: ...talled by a professional mechanic Keep all stock parts from your existing system as some components may be necessary to install your new Yoshimura exhaust depending on the application Read through all...

Page 2: ...ess 1 11600 CKRPLT EXCV Stopper Plate 1 ST 200 Spring Puller Tool 1 OXYBA12X125SS O2 Sensor Bung Adapter 1 INS 27 K Low Volume Sound Insert 1 ZT 300 Cable Ties 3 17100 Sticker Sheet 1 1 5 1 3 1 4 1 1...

Page 3: ...through all instructions before beginning installation 11 Remove muffler heatshield bolt and remove heatshield 12 Loosen the muffler exhaust clamp 13 While securely supporting the stock muffler assemb...

Page 4: ...nnector to the extension harness and secure using supplied cable ties 4 Torque header flange nuts to factory specification 5 Hook header flange springs to header legs 6 Install No 4 11182 419 719 tail...

Page 5: ...f problem still persists please call Yoshimura Tech Department at 800 634 9166 in CA 909 628 4722 22 It is recommended that the muffler and tailpipe be wiped down with rubbing alcohol to remove oil an...

Page 6: ...d other fasteners tight as exhaust systems are susceptible to vibration damage 6 If you ride in coastal regions or areas that use salt to control ice and snow wipe the exhaust down after it cools to r...

Page 7: ...t allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations and exclusions may not apply to you If you have...

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