8. Install (No. 10)
ALS-004,
aluminum spacer into
(No. 4)
Z1022,
rubber bushing in muffler
bracket as shown.
4
4
10
9. Install Yoshimura muffler assembly by sliding
onto header outlet.
10. Secure Yoshimura muffler to (No. 3)
39900-
RS4BRKT,
muffler hanger bracket using the
provided (No. 5)
M8X60H,
bolt, (No. 7)
8MMWASHERL,
washer, and (No. 6)
8MMNUT,
nut.
5
7
4
10
3
6
11. Install (No. 16)
RACE-SPS-1,
medium exhaust
springs between muffler and header connection
using the provided
ST-200,
spring puller tool.
12. Lift the header up and torque the header nuts to
factory specification.
Note: Check to make sure there is ample
clearance between the header and frame.
13. Torque (No. 5)
M8X60H,
muffler hanger bracket
bolt and muffler mount bolt to 32.5 Nm
(3.2 kg-m, 24 ft-lb).
14. Torque (No. 13) M10X60H, chassis mount bolt
to 50 Nm (5.0 kg-m, 37 ft-lb).
15. Re-install the stock header heatshield onto
(No. 1) 32420-101, Yoshimura header using the
stock hose clamps.
16. Before starting vehicle, check for proper
clearance between new exhaust system and
rear suspension (i.e. tire, control arms, brakes,
rear shock, and etc.) If any problem is found,
please carefully follow through the installation
steps again. If problem still persists, please call
Yoshimura Tech Department at (800) 634-9166 /
in CA (909) 628-4722.
17. It is recommended that the muffler and tailpipe
be wiped down with rubbing alcohol to remove
oil and fingerprints. This will help prevent
tarnishing of the finish after the exhaust is
heated up.
Note: After starting motorcycle, it is normal for
new exhaust system and muffler to emit
smoke until oil residue burns off.
