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1.   Remove right lower cowl as per Factory Service 
      / Owners Manual.

2.   Loosen exhaust clamp and while securely 
      supporting the stock muffler assembly, remove 
      the muffler mount bolt. Carefully remove the 
      stock muffler assembly. 

3.   Remove O2 sensor from the stock header. 

4.   Remove the header chassis mount bolt. 

      Note: It may be necessary to remove the two 
 

    right rearset bolts to access chassis 

 

    mount bolt.

5.   While securely supporting the stock header, 
      remove header nuts and carefully remove the 
      stock header. 

      Note: The exhaust port gaskets will be re-used 
 

    with the Yoshimura full-system exhaust. 

 

    Inspect and replace if necessary. 

Removal

Installation

1.   Install (No. 1) 

13320-401,

 Yoshimura header 

      using the stock header nuts. Do not torque at this
      time. 

      Note: Check to make sure header flanges are not 
 

    overlapping when installing.

2.   Install (No. 2) 

13320-419,

 Yoshimura tailpipe onto 

      (No. 1) 

13320-401,

 header. 

3.   Secure (No. 2) 

13320-419,

 tailpipe bracket to 

      chassis using the stock chassis mount bolt and 
      (No. 7) 

8MMNUT,

 nut. Do not torque at this time. 

      Note: Tailpipe bracket mounts to the backside of 
 

    chassis mount.

4.   Install (No. 3) muffler onto (No. 2) 

13320-419,

 

      tailpipe. 

5.   Install (No. 5) 

HT SHLDR77, 

muffler clamp 

      heatshield onto (No. 4) 

YM7M-MPCA(X),

 muffler 

      clamp.

3

6.   Slide (No. 4) 

YM7M-MPCA(X),

 muffler clamp over 

      (No. 3) muffler. Secure muffler to the outside of 
      the muffler mount using the stock bolt, washer,
      and nut. 

7.   Install (No. 6) 

RACE-SPS-1,

 medium exhaust 

      springs between muffler and tailpipe.
      Install (No. 6) 

RACE-SPS-1,

 medium exhaust 

      springs between tailpipe and header. 

8.   Torque muffler mount bolt to factory specification.
      Torque tailpipe chassis mount bolt to factory 
      specification. 
      Torque header nuts to factory specification. 

9.   Re-install the stock O2 sensor into (No. 2) 

      13320-419,

 tailpipe. 

      Note: An additional O2 sensor bung is located on 
 

    the tailpipe for performance tuning / 

 

    mapping purposes. Install supplied O2 

 

    sensor plug if additional O2 sensor will not 

 

    be used. 

10. Before starting vehicle, check for proper 
      clearance between new exhaust system and 
      rear suspension (i.e. tire, control arm, brakes, 
      rear shock, and etc.) If any problem is found, 
      please carefully follow through the installation 
      steps again. If problem still persists, please call 
      Yoshimura Tech Department at (800) 634-9166 / 
      in CA (909) 628-4722.

11. It is recommended that the muffler and tailpipe 
      be wiped down with rubbing alcohol to remove 
      oil and fingerprints. This will help prevent 
      tarnishing of the finish after the exhaust is 
      heated up.

      Note: After starting vehicle, it is normal for new
 

    exhaust system and muffler to emit 

    

    smoke until oil residue burns off. 

4

5

Washer

Bolt

Muffler

Clamp

Nut

Summary of Contents for 133200J220

Page 1: ...s some components may be necessary to install your new Yoshimura exhaust depending on the application Read through all instructions before beginning installation Exhaust system can be extremely hot Let motorcycle cool down before beginning installation Always wear hand and eye protection and take precautionary measures to avoid injury Race Series systems are NOT CARB EPA tail pipe emissions compli...

Page 2: ... Stainless Steel Muffler 1 4 YM7M MPCA X Muffler Clamp 1 5 HT SHLDR77 Muffler Clamp Heatshield 1 6 RACE SPS 1 Medium Spring 4 7 8MMNUT 8mm Flange Nut 1 8 M18X13PLG O2 Sensor Plug 1 INS 04 K Low Volume Insert 1 ST 200 Spring Puller Tool 1 17100 Sticker Kit Sheet 1 X Used for stainless steel muffler canister Not shown in diagram 1 2 3 4 5 6 6 6 7 8 ...

Page 3: ...CA X muffler clamp 3 6 Slide No 4 YM7M MPCA X muffler clamp over No 3 muffler Secure muffler to the outside of the muffler mount using the stock bolt washer and nut 7 Install No 6 RACE SPS 1 medium exhaust springs between muffler and tailpipe Install No 6 RACE SPS 1 medium exhaust springs between tailpipe and header 8 Torque muffler mount bolt to factory specification Torque tailpipe chassis mount...

Page 4: ...and other fasteners tight as exhaust systems are susceptible to vibration damage 6 If you ride in coastal regions or areas that use salt to control ice and snow wipe the exhaust down after it cools to remove any possible salt residue which can result in rusting 7 If you are storing your motorcycle for the season wipe the exhaust system down with rubbing alcohol before storage 8 Head pipes glowing ...

Page 5: ...E Yoshimura recommends on all race exhaust systems that all spring joints be safety wired Recommended wire type 304 316 stainless steel with a 032 diameter should be used YOSHIMURA EXHAUST LIMITED WARRANTY All Yoshimura R D of America Inc exhaust systems carry a one year limited warranty against defects in workmanship and or materials WHO IS COVERED This warranty is provided to the original purcha...

Page 6: ...and double check all drawings and instructions 2 Make sure muffler clamps are installed correctly refer to instructions diagram On many models there is a right and wrong way to install Also verify part numbers on headers and tail pipe 3 Always make sure to install spring mounted manifolds and flanges on cylinder head prior to installing headers 4 Always take time to examine problems in detail 5 Wh...

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