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RESEARCH&DEVELOPMENT OF AMERICA, INC.

www.yoshimura-rd.com

5420 DANIELS STREET STE A, CHINO CA., 91710 · (800) 634-9166 · (909) 628-4722 · FAX (909) 591-2198

NOTE:  IN THE STATE OF CALIFORNIA, IT IS ILLEGAL TO MODIFY THE EMISSION CONTROL SYSTEM,  WHICH INCLUDES THE CARBURETORS OF ANY VEHICLE.

You must know how to remove and replace your stock exhaust in order to install this product 
otherwise have it installed by a professional mechanic. Keep all stock parts from your existing 
system as some components may be necessary to install your new Yoshimura exhaust depending 
on the application. Read through all instructions before beginning installation. Exhaust system can 
be extremely hot. Let motorcycle cool down before beginning installation. Always wear hand and 
eye protection and take precautionary measures to avoid injury. 

Race Series systems are:
• NOT CARB/EPA tail-pipe emissions compliant.
• NOT street legal. 
• For “Closed Course Competition” use only. 

RACE SERIES

133200J220   (CF/CF)

133200J520   (SS/CF)

R-77 Stainless Steel Full-System

Yamaha R3

Qualified Manufacturer Declared “Modified Part ”

FOR CLOSED COURSE COMPETITION ONLY; NOT INTENDED FOR STREET USE

2015~2021

Summary of Contents for 133200J220

Page 1: ...s some components may be necessary to install your new Yoshimura exhaust depending on the application Read through all instructions before beginning installation Exhaust system can be extremely hot Let motorcycle cool down before beginning installation Always wear hand and eye protection and take precautionary measures to avoid injury Race Series systems are NOT CARB EPA tail pipe emissions compli...

Page 2: ... Stainless Steel Muffler 1 4 YM7M MPCA X Muffler Clamp 1 5 HT SHLDR77 Muffler Clamp Heatshield 1 6 RACE SPS 1 Medium Spring 4 7 8MMNUT 8mm Flange Nut 1 8 M18X13PLG O2 Sensor Plug 1 INS 04 K Low Volume Insert 1 ST 200 Spring Puller Tool 1 17100 Sticker Kit Sheet 1 X Used for stainless steel muffler canister Not shown in diagram 1 2 3 4 5 6 6 6 7 8 ...

Page 3: ...CA X muffler clamp 3 6 Slide No 4 YM7M MPCA X muffler clamp over No 3 muffler Secure muffler to the outside of the muffler mount using the stock bolt washer and nut 7 Install No 6 RACE SPS 1 medium exhaust springs between muffler and tailpipe Install No 6 RACE SPS 1 medium exhaust springs between tailpipe and header 8 Torque muffler mount bolt to factory specification Torque tailpipe chassis mount...

Page 4: ...and other fasteners tight as exhaust systems are susceptible to vibration damage 6 If you ride in coastal regions or areas that use salt to control ice and snow wipe the exhaust down after it cools to remove any possible salt residue which can result in rusting 7 If you are storing your motorcycle for the season wipe the exhaust system down with rubbing alcohol before storage 8 Head pipes glowing ...

Page 5: ...E Yoshimura recommends on all race exhaust systems that all spring joints be safety wired Recommended wire type 304 316 stainless steel with a 032 diameter should be used YOSHIMURA EXHAUST LIMITED WARRANTY All Yoshimura R D of America Inc exhaust systems carry a one year limited warranty against defects in workmanship and or materials WHO IS COVERED This warranty is provided to the original purcha...

Page 6: ...and double check all drawings and instructions 2 Make sure muffler clamps are installed correctly refer to instructions diagram On many models there is a right and wrong way to install Also verify part numbers on headers and tail pipe 3 Always make sure to install spring mounted manifolds and flanges on cylinder head prior to installing headers 4 Always take time to examine problems in detail 5 Wh...

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