background image

VCD

.020"

.012"

.008"

.005"

SOLDERSIDE M523_5.10

M523-5.10

200K

TEAM WORK

C.W

D.C

C.K

S.W

A.E

S.E

D.V

S.T

MARTY RUTTAN 1st.

BLANK SIZE=17.425" X 9.425

1

DRILL DETL M523_5.10

R228

2K2

J204

EFX_SEND

C252

100N

C219

10U

16V

DA3

1N4148

WC1A

BLK

FUNCTION

USE

F

22

QB1

A13

LDA1

R

PC2

10K

B

4561

EFX

RTV

C206

16V

1U

TH200

10R

QC1

A63

U201

33078

UA1

33078

UA3

TLO72

RTV

UC1

TLO72

U202

TLO72

U200

TLO72

RA19

68K

RB19

68K

RD1

10K0

RA8

180K

RA2

4K99

RA3

562R

RD9

22K

J106

RB8

180K

RA5

4K99

RA4

562R

RA1

4K99

RA6

4K99

RC3

10K0

RB6

4K99

RB1

4K99

RB4

562R

RB5

4K99

RA10

220K

RB10

220K

RD10

47K

RB3

562R

RB2

4K99

R221

20K0

R41

20K0

RC5

180K

R42

20K0

RB15

47K

RB16

1K

RB14

4K7

RB13

4K7

RB18

22K

RA11

1K

R222

20K0

R35

10K

CA9

1N

CA10
15P

RA12

33K

RA17

33K

RD11

47K

RC10

10K

RD6

33K

R227

47K

RB9

180K

R39

20K0

R40

20K0

R37

20K0

R36

20K0

RC1

10K0

R34

33K

R30

10K0

CB10

15P

RD5

180K

RC2

45K3

R32

10K0

R31

31K6

RD8

6K8

RD3

10K0

RD2

45K3

R218

47K

RB7

120R

D24

1N4004

R66

1K5

20K

5C

GAIN

PART#4567

RB12

33K

RC7

1K

RC9

27K

RC4

45K3

RD4

45K3

R33

31K6

R220

470K

R219

20K

RD7

1K

R217

1K

R229

14K0

R233

4K3

C267

100N

C266

100N

R215

249R

R38

249R

C66

1U5 100V

1u5

R216

33K

J203

LINE-OUT

JB2

LINE_IN

JA2

LINE_IN

JD1

LINE_IN

JC1

LINE_IN

J201

EFX_RTN

C255

100N

C253

100N

C254

100N

C258

100N

C260

100N

C262

100N

C264

100N

C259

100N

C261

100N

C263

100N

C265

100N

C256

100N

C257

100N

CC2

47P

C205

100P

C250

100N

C251

100N

CD2

47P

C218
220P

CD17

100N

CB6

100N

RC8

6K8

CA6

100N

CB2

1N

CA1

1N

CA2

1N

CB1

1N

CC1

47P

CB9

1N

DC5

4148

C208

220P

C210

220P

RB11

1K

C212

100P

C216

100P

C213

100N

C204

100P

J64

CD1

47P

C220

1N

LINE_OUT

.

C217

33U

16V

C209

33U

16V

RTV

CB8

100N

DB1

1N4148

DC1

1N4148

DD1

1N4148

DD5

4148

DD6

1N4148

DA2

1N4148

DB2

1N4148

DB4

4148

DB5

1N4148

DC6

4148

RC6

33K

J20

CC17

100N

D201

4148

D202

1N4148

D200

1N4148

QA1

A13

Q200

A13

LDB1

R

LDD1

R

LDC1

R

LD200

R

PB4

10K

B

4561

REV

PD1

10K

B

4561

--VOL

PC1

10K

B

4561

VOL

P201

B

50K

MASTER

4562

PA1

5C

20K

4559

GAIN

PB2

B

50K

4563

BASS/2

PB3

B

50K

4563

TREBLE

PB1

5C

20K

4559

VOLUB/2

PA2

B

50K

4563

BASS

PA3

B

50K

4563

TREBLE

PA4

10K

B

4561

EFX/A

UA2

NJM072B

CC4

16V

4U7

CA11

16V

2U2

CB11

16V

2U2

CD4

16V 2U2

CB5

16V

4U7

CA5

16V

4U7

QD1

A63

DA1

1N4148

JB1

.
.

J104

J33

J29

J16

D11

1N4004

J126

J127

J72

J7

RA7

120R

CONN2A

.

D10

1N4004

J73

DB3

4148

B

E

Q22

.

MJF6668

J11

RA18

22K

WC1

GRN

0

22

F

22

J13

J17

J59

J5

CA12

680N

J8

J27

J2

J38

J31

J18

WC30

BLK

AMP-GND

USE

F

18

J107

J19

MOLEX

4_PIN

J26

BAR DOWN

D15

P600D

.

J15

J30

J32

J60

64

RA22

2K7

WC25

YEL

HI-FRQ

USE

F

18

BAR DOWN

D16

P600D

LD3

G

WC15A

YEL

0

USE

F

22

WC16A

RED

FUNCTION

USE

F

22

WC14

BLK

0

22

F

22

WC15

YEL

22

USE

F

22

WC16

RED

0

22

F

22

RA21

4K7

RA20

4K7

J35

J39

J25

CB4

100U

16V

J84

J28

C52

2200U

50V

RB17

33K

J133

CA4

100U

16V

J6

J42

R82

0.5W

4K7

R86

0.5W 4K7

J128

C50

25V

1u

D74

1N5402

#6827

R204

1W

10R

Q46

TIP142

6902

J48

C54

25V

100U

C55

25V

100U

C58

25V

100U

C59

25V

100U

D18

BAV21

ZD3

22V/.5W

ZD4

16V/.5W

ZD9

16V/.5W

BLK

.

.

F

18

TAB9

250TAB

---

R94

1M

R92

2K2

R91

4K7

R144

4K12

R83

100R

R87

100R

R85

4K7

R89

4K7

F1

.

.

#3414

.

R226

249R

D21

1N4004

R223

249R

BAR DOWN

D14

P600D

.

J51

R152

10K0

J65

R151

120R

R142

4K12

R143

17K8

D56

4148

R145

4K12

R146

33R2

C79

47N

R148

475R

R149

33R2

R208

33R2

R206
100K

R153

4K12

R225

100R

R156

475R

R157

14K0

R158

4K120

R224

100R

R45

45K3

C22

25V

330U

#5630

TAB5

.

---

C25

63V

1U

C36

680N

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

#

DESCRIPTION OF CHANGE

VER#

DATE

MODEL(S):-

D

D

.

APR/18/00

SEP/15/99

.

MAR/10/99

JAN/25/99

.

.

JUN/15/98

DEC/08/97

DEC/19/96

.

.

JUN/10/96

.

JUN/03/96

.

MAY/28/96

V

V

.

5.10

5.00

.

.

4.00

.

.

3.00

2.20

2.10

.

.

2.00

.

1.10

.

1.10

N

N

Q48,Q49_BDV64B->TIP147

PC#6106_Q46,Q47_BDV65B->TIP142

REDONE_TO_ALLOW_P25_STYLE_POTS

D26,Q28

PC#5890_RT1_100K->10K_ADD_R54,R55,

PC#5908_ADD_TLP621_(U4A)

FUSES_F1_4.0ASB->2.5ASB_CE->T1.25A

FLAME-PROOF_C36_330N->680N_ADD_C38

PC#5754_R208/209/210/211_33R->33R2

PC#5541_CHANGE_GROUND_FOR_C57

PC#5282_HOLE_SIZE_RCA_JACK_CHANGES

JACKS_ENLARGED

PARTS_ELIMINATED_PADS_FOR_PHONE

PC#XXXX_LINE-OUT_XLR_CHANGED_MOLEX

VERSION_AC_SWITCH

R50_R53_C66_MOVED_TO_CLEAR_E

CORRECT_LAYOUT_ERRORS_C51_220N->2U2

PC#5074,5104,5105,5110,5111,5113_

200K

M523.PCB_DATABASE_HISTORY

J89

L2

5uH

#3819

TAB6

.

---

RTV

J131

RTV

D54

4148

R209

33R2

WC24

RED

AMP_OUT

USE

F

18

J47

R155

475R

Q15

550

D46

4148

D51

4148

RTV

C87

220P

R139

270R

D58

4148

D55

4148

J36

RTV

R211

33R2

J78

J53

Q14

MPSA06

Q18

560

D23

16V/1W

Q17

MPSA56

J55

Q16

BC550

J41

C37

10N

J82

J22

R88

2R7

B

E

Q21

.

MJF6388

J116

RED

PRE-OUT

WHT

F

22

WC9

GRN

IG

GND

F

22

U5B

33078

J129

J34

R55

33K

Q27

J109

U4B

4N35

R141

2K740

D49

4148

R213

475R

D48

4148

R140

681R0

R196

5W

0R27

#4729

R198

5W

0R27

#4729

R199

5W

0R27

#4729

R201

#4520

VBE

10K

5mV

Q47

TIP142

6902

Q48

TIP147

6903

Q49

TIP147

#69037

R203

2WATTS

2K2

#4705

R202

2W

2R

R205

2WATTS

2K2

#4705

D50

3V0

C77

470P

TP1

C78

470P

BAR DOWN

D13

P600D

.

C38

680N

R212

475R

J46

R207

100K

J50

J56

C63

33P

C60

220P

J130

J52

C86

10P

WC20

GRN

G

18

F

22

J49

D57

4148

Q19

BC560

D22

16V/1W

D85

BAV21

D86

BAV21

EY3

B_OUT

RED

16AWG

RTV

R44

1K54

RTV

WC23

RED

AMP_OUT

USE

F

18

R159

200R

C85

100N

C80

47N

J24

RTV

R138

4K3

J74

C51

63V 2u2

RTV

J23

D47

4148

R230

2W

2R

D73

1N5402

#6827

C88

220P

R154

100R

D52

4148

C23

100U

25V

D53

4148

C35

10N

R214

2K7

R147

475R

J12

V T

R

R84

2R7

TAB7

.

---

J132

TAB1

.

---

TAB2

.

---

TAB8

.

---

J136

J135

J134

J139

J138

J137

.

U1

LM13600

J75

R20

220R

C2

10V

47U

D1

BAV21

D19

4148

D12

4148

D20

4148

ZD6

12V/.5W

ZD8

12V/.5W

C5

330N

U2

TLO72

R25

47R

R22

10M

R12

10K

R10

220R

R14

10K

R7

4K7

R9

4K7

R13

10M

R24

47K

R16

4K7

R23

10K

R18

4K7

R19

220R

R21

10K

R2

27K

R1

1M

R6

1K

R3

1M

R4

12K

R5

47K

R8

22K

R17

10K

R11

220R

Q13

MPSA43

Q24

MPSA56

Q26

MPSA56

Q25

MPSA56

R15

0.5W

680R

C3

63V

22U

J37

U204

TLO72

ZD7

16V/.5W

U203

33078

C4

1N8

J85

J80

Q23

MPSA56

C1

68N

D2

BAV21

J125

J124

J40

J43

R50

5W

390R

JB4

SPKR_PHON

WHT

RED

J1

#3460

R53

5W

3R9

JB3

SPKR_OUT

R52

0.5W

22R

J87

J88

R51

0.5W

22R

J81

J86

J79

J118

J77

J100

1

.

C56

100V 22n

#6435

C57

100V 4N7

#6435

BLK

SG

BLK

F

22

J58

J66

J101

J70

R27

11R

J4

J76

WC3

RED

PRE-OUT

USE

F

22

R28

11R

J3

J117

WC2

BLK

PRE-OUT

USE

F

22

R210

33R2

CONN1

.

.

PART#

J21

PART#

TAB3

.

---

J115

J140

TAB4

.

---

C65

2200U

50V

J71

1

FUNCTION

RTV

TP2

Q20

MPSA63

CSA-2.5A/115V

CE-T1,25A/230V

CA8

100N

.

.

C215
100N

C214

15N

CA13

16V

4U7

.

RTV

J102

RTV

RTV

J105

WC21 BLK

G

USE

F

18

J103

D25

4148

R29

10K

C24

25V

330U

#5630

C67

22N

J90

J120

RED

AMP_OUT

USE

F

18

GUIDE

ETCH

J119

5W

0R27

#4729

250TAB

---

250TAB

---

R26

47R

UA4

TLO72

CONN2

FUNCTION

1

1

TH201

10R

1

.

1

.

RA26

4K3

RA27

4K3

RA28

2K2

RA25

8K2

CA14

1N

CA15

100N

J110

J10

RA24

47K

J68

J9

C221

100N

SW2

BRIDGE

.

RA29

120R

RA23

47K

J69

J111

J113

R231

4K3

J112

R232

2K2

]22

CB3

33U

16V

CA3

33U

16V

C53

33U

16V

C207

33U

16V

C211

10U

16V

C64

33U

16V

JA1

.
.

Q28

BC550

R54

270K

50K

B

PART#4568

TREBLE

50K

B

PART#4568

BASS

D26

4148

RT1

10K

10K

B

PART#4566

EFX/A

20K

5C

PART#4567

VOL_B/2

50K

B

PART#4568

BASS/2

50K

B

PART#4568

TREBLE

10K

B

PART#4566

REV

10K

B

PART#4566

VOL

10K

B

PART#4566

EFX

10K

B

PART#4566

-VOL

50K

B

PART#4568

MASTER

RA16

1K

RA14

4K7

RA13

4K7

RA15

47K

RA9

180K

J14

DA4

4148

DA5

4148

+15V

+15V

+15V

+15V

+15V

SIGBUSS

SIGBUSS

UN__B731

UN__B731

SIGNBUS2

SIGNBUS2

UN__B990

SG

SG

SG

SG

SG

LG

LG

LG

-15V

-15V

-15V

-15V

-15V

M523-5.10

CE-T1,25A/230V

CSA-2.5A/115V

RT1 MUST BE KEPT VERTICAL

BLK 16"

BLK 28"

ORG

ORG

GRN 12"

BLK

RED

200K

BLK 16"

WHT 16"

RED 18G 16" WIRE

BLK 16" WIRE

RED 27" 

RED 16"

.

NO GOLD

NO GOLD

NO GOLD

NO GOLD

GOLD S

NO GOLD

All 

GOLD_  NO GOLD 

NO GOLD

EXT-SPKR NEG

BLK 17"

YEL 40"

RED 40"

GRN 7"

18G

MPSA63

USE TO COMPRESS

PCB DEVICE COMPRESSOR 

TO SW

FROM SWT

TO TRANS

WHT

AC RET

WHT

BLK

WHT

AC HOT

BLK

3538

1

OF POWER DEVICES ABOVE BOARD.

USE 8607 FOR VERTICAL POSITIONING

GRN

BLK

BLK

YEL

BLK

YEL

BLK

BLK

SPKR-NEG

WHT

BLK

FRONT MIXER PCB.

GRND

AMP

FROM MIXER BOARD

1

1

1

FRONT PCB.

TO PHONE JACK

TO PHONE JACK

TO AMP-PCB(TWISTED WIRE)

GRN

VBE

ASSEMBLY   M523_5.10

Q20, RT1 MUST BE HAND INSERTED

NOT BOTH

STUFF U4B (U4B) OR TLP621 U4A

8

HAND INSERTED

Q20

HAND INSERTED

Q20

7

1 RTV REQUIRED AT 

6

C24,C22,C64,L2,CC4,

OF POWER DEVICES ABOVE BOARD.

USE 8607 FOR VERTICAL POSITIONING

RT1 MUST BE KEPT VERTICAL

5

FUSE HOLDER 

FOR CE /E UNITS

4

DO NOT INSTALL

AND BLACK WIRES (WC23,WC30

-WHT)MUST PASS UNDER RED

WIRES FROM WC2 WC3 (BLK-

3

PT# 3543

2

RT1 MUST BE KEPT VERTICAL

C2,C206

R197,R189,R199,R196

PRODUCTION NOTES

POWER DEVICE (BDV64B)

8657

POWER DEVICE (BDV65)

R186

PCB 

ONLY.

USED ON THE RIGHT SIDE 

TOP VIEW

PCB DEVICE COMPRESSOR               

PCB BRK-AWAY

PCB BRK-AWAY

STEEL DEVICE COMPRESSOR

STEEL DEVICE COMPRESSOR

ALUM CHASSIS

ALUM CHASSIS

WASHER 8820

NUT 8800

NUT 8800

/EDIT

BLANK SIZE=17.425" X 9.425

22AWG

6"GRN

1

A

TO A

AC HOT(BLACK)

22G GRN 

22 GRN

TWISTED

TWISTED 

TWISTED

TWISTED

TWISTED

BLK 18AWS

YEL 18AWS

BLK 18AWS

RED 18AWS

7352

RCF 252

TO AC SWT

TO AC SWT

AC NEUTRAL(WHITE)

PCB MECH   M523_5.10

P:\523CMP.PRN

Summary of Contents for 200K

Page 1: ... L1W 3Y8 CANADA Voice 905 837 8481 Fax 905 837 8746 Quality and Innovation Since 1963 Printed in Canada WEB ACCESS http www yorkville com SERVICE MANUAL MANUEL DE SERVICE Before operating this unit please read this manual thoroughly and retain it for reference Veuillez lire ce manuel attentivement avant d utiliser l appareil et le concerver pour consultations ultérieures Manual Service 200k 00 1v1...

Page 2: ...CTRIQUE N ENLEVEZ PAS LE COUVERT OU LE PANNEAU ARRIERE NE CONTIENT AUCUNE PIECE REPARABLE PAR L UTILISATEUR CONSULTEZ UN TECHNICIEN QUALIFIE POUR L ENTRETIENT INSTRUCTIONS RELATIVES AU RISQUE DE FEU CHOC ÉLECTRIQUE OU BLESSURES AUX PERSONNES Veuillez Lire le Manuel Il contient des informations qui devraient êtres comprises avant l opération de votre appareil Conservez S V P ces instructions pour c...

Page 3: ...P T R BEAD NPO 1 4852 1 4W 100R 5 T R RES 5 5402 _15P 100V 10 CAP T R BEAD NPO 2 4987 1 4W 120R 5 MINI T R RES 4 5406 _33P 50V 10 CAP BLK BEAD NPO 1 4909 1 4W 200R 5 T R RES 1 5408 _47P 100V 10 CAP T R BEAD NPO 4 4857 1 4W 220R 5 T R RES 4 5410 100P 100V 10 CAP T R BEAD NPO 4 4606 1 8W 249R 2 FLAME PROOF T R RES 4 5197 220P 100V 2 CAP T R RAD CER 2 NPO 2 4867 1 4W 270R 5 T R RES 1 5412 220P 100V 1...

Page 4: ...94 2K2 R92 4K7 R91 4n7 C57 22n C56 2 5A SB F1 S3 100U 25V C54 100R R83 100R R87 16V 5W 1N5246B ZD4 100U 25V C55 2R7 R88 2R7 R84 100U 25V C58 100U 25V C59 CONN2 1 2 3 4 MJF6388 Q21 CON1 1 2 16V 5W 1N5246B ZD9 MJF6668 Q22 4K7 R85 4K7 R89 4K7 0 5W R82 4K7 0 5W R86 1N4004 D24 1N4004 D21 680R 0 5W R15 12V 5W 1N5242 ZD6 12V 5W 1N5242 ZD8 47U 10V C2 22U 10V C3 BAV21 D18 BAV21 D1 BAV21 D2 D19 D20 100n C26...

Page 5: ... 550 D46 4148 D51 4148 RTV C87 220P R139 270R D58 4148 D55 4148 J36 RTV R211 33R2 J78 J53 Q14 MPSA06 Q18 560 D23 16V 1W Q17 MPSA56 J55 Q16 BC550 J41 C37 10N J82 J22 R88 2R7 B E Q21 MJF6388 J116 RED PRE OUT WHT F 22 WC9 GRN IG GND F 22 U5B 33078 J129 J34 R55 33K Q27 J109 U4B 4N35 R141 2K740 D49 4148 R213 475R D48 4148 R140 681R0 R 1 9 6 5W 0R27 4729 R 1 9 8 5W 0R27 4729 R 1 9 9 5W 0R27 4729 R201 45...

Page 6: ... 8 J7 5 100V 4 N 7 TA B3 T AB 4 22 G 6 BL K 16 WI RE GRE E N 18G F RO M SW T TO T RANS W H T AC RET AC HO T B L K FRO NT MIXER PCB TO PHONE JACK FUSEHOLDER NO F RO M SW T 200KCE AC WIRING JAN 22 99 8486 LOCKWASHER CHASSIS 470N 1398E SHOWN WIRED FOR 230VAC ...

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