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5565606-TIM-B-1018

54

Johnson Controls Ducted Systems

Economizer With Power Exhaust

A unit equipped with an economizer (single or dual enthalpy) 
and a power exhaust operates as specified above with one 
addition. The power exhaust motor is energized 45 seconds 
after the actuator position exceeds the exhaust fan set point on 
the economizer control. As always, the "R" to "G" connection 
provides minimum position but does not provide power exhaust 
operation.

Motorized Outdoor Air Dampers

This system operation is the same as the units with no outdoor 
air options with one exception. When the "R" to "G" circuit is 
complete, the motorized damper drives open to a position set 
by the thumbwheel on the damper motor. When the "R" to "G" 
circuit is opened, the damper spring returns fully closed.

Cooling Operation Errors

Each cooling system is monitored for operation outside of the
intended parameters. Errors are handled as described below. All
system errors override minimum run times for compressors.

NOTE: 

The following components are needed to access the 
control points in the Smart Equipment™ control. 

1.

Local LCD on Unit Control Board.

OR

2.

Mobile Access Portal (MAP) Gateway (Portable).

• Source 1 P/N S1-JC-MAP1810-OP
• MAP Gateway Quick Start Guide P/N 24-10737-16
• MAP Gateway Instruction P/N 24-10737-8

High-Pressure Limit Switch

During cooling operation, if a high-pressure limit switch opens, 
the UCB will de-energize the associated compressor, initiate 
the ASCD (Anti-short cycle delay), and, if the other compressor 
is idle, stop the condenser fans. If the call for cooling is still 
present at the conclusion of the ASCD, the UCB will re-energize 
the halted compressor.

Should a high-pressure switch open three times within two 
hours of operation, the UCB will lock-out the associated 
compressor. If the other compressor is inactive, the condenser 
fans will be de-energized.

Low-Pressure Limit Switch

The low-pressure limit switch is not monitored during the initial 
30 seconds of a cooling system's operation. For the following 
30 seconds, the UCB will monitor the low-pressure switch to 
ensure it closes. If the low-pressure switch fails to close after 
the 30-second monitoring phase, the UCB will de-energize the 
associated compressor, initiate the ASCD, and, if the other 
compressor is idle, stop the condenser fans.

Once the low-pressure switch has been proven (closed during 
the 30-second monitor period described above), the UCB will 
monitor the low-pressure limit switch for any openings. If the 
low-pressure switch opens for greater than 5 seconds, the UCB 

will de-energize the associated compressor, initiate the ASCD, 
and, if the other compressor is idle, stop the condenser fans.

If the call for cooling is still present at the conclusion of the 
ASCD, the UCB will re-energize the halted compressor.

Should a low-pressure switch open three times within one hour 
of operation, the UCB will lock-out the associated compressor. 
If the other compressor is inactive, the condenser fans will be 
de-energized.

Evaporator Low Limit 

During cooling operation, if the 

Evaporator Low Limit Sensor 

(EC1, 2)

 (Located on the Suction Line at the Evaporator Coil.) 

detects a temperature below 26 Deg. F (default), the UCB will 
de-energize the associated compressor, initiate the ASCD, and, 
if the other compressor is idle, stop the condenser fans. If the 
call for cooling is still present at the conclusion of the ASCD, the 
UCB will re-energize the halted compressor. Should the UCB 
detect the evaporator low limit sensor 

(EC1, 2)

 falling below 26 

Deg. F (default) three times within two hours of operation, the 
UCB will lock-out the associated compressor. If the other 
compressor is inactive, the condenser fans will be de-
energized.

Low Ambient Cooling

To determine when to operate in low ambient mode, the UCB 
has an 

Outdoor Air Temperature Sensor (OAT)

 with a low 

ambient setpoint at 45ºF (default). When the 

OAT Sensor

 

senses a temperature below the low ambient setpoint and the 
thermostat is calling for cooling, the UCB will operate in the low 
ambient mode.

Low ambient mode operates the compressors in this manner: 
10 minutes on, 5 minutes off. The indoor blower is operated 
throughout the cycle. The 5-minute off period is necessary to 
defrost the indoor coil.

Low ambient mode always begins with compressor operation. 
Compressor minimum run time may extend the minutes of 
compressor operation. The off cycle will begin immediately 
following the elapse of the minimum run time.

When operating in low ambient mode, an evaporator low limit 
sensor

 (EC1, 2)

 temperature below 26ºF will de-energize the 

associated compressor. If the call for cooling is still present at 
the end of the ASCD and the and the evaporator temperature 
sensor 

(EC1, 2)

 temperature is above 26°F, the unit will resume 

operation.

Safety Controls

The unit control board monitors the following inputs for each 
cooling system:

1.

An evaporator low limit sensor 

(EC1, 2) 

(Located on the 

Suction Line at the Evaporator Coil.) to protect against low 
evaporator temperatures due to a low airflow or a low 
return air temperature, set at 26°F.

2.

A high-pressure switch to protect against excessive 
discharge pressures due to a blocked condenser coil or a 
condenser motor failure, (opens at 625 ± 25 psig).

Summary of Contents for ZWT06

Page 1: ...plication 45 18 Airflow Performance Bottom Duct Application 47 19 RPM Selection 48 20 Indoor Blower Specifications 49 21 Power Exhaust Specifications 49 22 Motor Sheave Datum Diameters 51 23 Additiona...

Page 2: ...recautions and codes including ANSI Z223 1 or CSA B149 1 latest edition Improper installation may create a condition where the operation of the product could cause personal injury or property damage I...

Page 3: ...ly 3 For installation on combustible material and may be installed directly on combustible flooring or in the U S on wood flooring or Class A Class B or Class C roof covering materials 4 For use with...

Page 4: ...Pleated Filters Merv 8 3 2 Cleanable Filters 4 4 Pleated Filters Merv 13 A None C BACnet MSTP Modbus N2 COM Card F Fault Detection and Diagnostics FDD E Verasys Single Zone G Verasys Change Over Bypa...

Page 5: ...e ground 3 Remove the condenser coil external protective covering prior to operation 4 Remove the toolless doorknobs and instruction packet prior to installation Figure 2 Condenser Covering Figure 3 C...

Page 6: ...process cooling applications computer rooms switchgear etc please call the applications department for Ducted Systems 1 877 874 SERV for guidance Additional accessories may be needed for stable opera...

Page 7: ...e when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spre...

Page 8: ...ed The condenser coils should be protected from rigging cable damage with plywood or other suitable material D A C B LEFT FRONT D A C B E F LEFT FRONT X Y LEFT FRONT Table 2 Weights and Dimensions Siz...

Page 9: ...c Heat1 1 Weight given is for the maximum heater size available 54KW 49 49 Gas Heat2 2 Weight given is for the maximum number of tube heat exchangers available 8 tube 110 110 Variable Frequency Drive3...

Page 10: ...Ducted Systems Figure 9 ZWT12 Physical Dimensions 15 23 29 03 14 85 29 03 14 85 15 23 28 86 29 66 44 09 24 58 TYP 4 PL FRONT See detail B for drain location See detail A for gas inlet C D E F B 4 3 1...

Page 11: ...1 2 30 3 16 24 3 16 17 3 16 6 3 16 42 CABINET 3 126 2 000 3 184 4 727 7 705 14 594 Gas Pipe Inlet Gas Exhaust Vent 50 3 4 CABINET 3 126 2 000 3 184 4 737 7 715 17 541 Gas Pipe Inlet Gas Exhaust Vent 5...

Page 12: ...Unit Bottom Duct Openings Bottom condensate drain Bottom gas supply entry FRONT RETURN AIR SUPPLY AIR RIGHT LEFT 20 1 8 19 1 8 17 1 8 6 13 16 6 13 16 32 11 16 14 1 2 16 3 8 18 1 16 25 9 16 12 5 16 27...

Page 13: ...t Electrical Entry Figure 12 ZWT06 thru T10 Unit Side Duct Openings Disconnect Swith Cover Power Entry 2 1 2 Control Entry 7 8 Power Entry 2 1 2 Convenience Outlet Cover Convenience Outlet Power Entry...

Page 14: ...it Left Duct Opening Dot Plugs 2 7 8 5 5 32 D C 31 5 8 18 1 4 B A Table 6 Side Duct Dimensions Unit Model Number Dimension in A B C D ZWT06 28 1 4 18 1 16 28 1 4 18 1 4 ZWT07 28 1 4 18 1 16 28 1 4 18...

Page 15: ...Dimension in A B C ZWT06 30 358 22 580 22 330 ZWT07 30 358 22 580 22 330 ZWT08 30 358 22 580 22 330 ZWT10 30 358 22 580 22 330 ZWT12 30 358 22 580 22 330 8 or 14 50 1 2 30 20 20 80 5 8 6 2 TYP INSULAT...

Page 16: ...o be reused by securing each panel to its respective down flow opening But keep in mind that the supply panel is installed with the painted surface UP facing the heat exchanger while the return panel...

Page 17: ...me size and type Dirty filters reduce the capacity of the unit and result in frosted coils or safety shutdown Refer to physical data tables for the number and size of filters needed for the unit The u...

Page 18: ...red with a separate branch circuit fed directly from the meter panel and properly fused Refer to Figures 22 23 and 24 for typical field wiring and to the appropriate unit wiring diagram mounted inside...

Page 19: ...Johnson Controls Ducted Systems 19 Figure 23 Field Wiring Disconnect Cooling Unit With Gas Heat Without VFD Option L1 T1 L2 T2 T3 L3 THREE PHASE POWER SUPPLY FACTORY OR FIELD SUPPLIED DISCONNECT GROUN...

Page 20: ...le stage he g units Jumper is required if there is no Smoke Detector circuit Jumper is required for any co of R RC or RH 5 5 OCC is an output from the thermostat to indicate the Occupied on X is an in...

Page 21: ...5 2 5 5 None 41 9 47 4 50 60 E09 6 8 1 18 9 41 9 47 4 50 60 E18 13 5 2 37 5 53 4 60 3 60 70 E24 18 2 50 69 75 9 70 80 E36 25 5 2 70 8 95 101 9 100 110 230 13 6 83 1 21 3 03 5 2 5 5 None 41 9 47 4 50...

Page 22: ...75 5 90 90 E24 18 0 2 50 0 74 5 81 3 90 90 E36 25 5 2 70 8 100 5 107 4 110 110 E54 40 6 2 112 7 152 9 159 7 175 175 230 23 1 160 0 36 0 2 1 9 6 5 5 0 0 None 70 0 75 5 90 90 E18 18 0 2 43 3 70 0 75 5 9...

Page 23: ...6 3 51 8 50 60 E09 6 8 1 18 9 46 3 51 8 50 60 E18 13 5 2 37 5 58 9 65 8 60 70 E24 18 2 50 74 5 81 4 80 90 E36 25 5 2 70 8 100 5 107 4 110 110 230 13 6 83 1 21 3 03 9 6 5 5 None 46 3 51 8 50 60 E09 9 1...

Page 24: ...9 9 90 100 E24 18 0 2 50 0 80 0 86 8 90 100 E36 25 5 2 70 8 106 0 112 9 110 125 E54 40 6 2 112 7 158 4 165 2 175 175 230 23 1 160 0 36 0 2 1 14 0 5 5 0 0 None 74 4 79 9 90 100 E18 18 0 2 43 3 74 4 79...

Page 25: ...4 60 70 E09 6 8 1 18 9 51 9 57 4 60 70 E18 13 5 2 37 5 65 9 72 8 70 80 E24 18 2 50 81 5 88 4 90 90 E36 25 5 2 70 8 107 5 114 4 110 125 230 13 6 83 1 21 3 03 5 2 5 5 20 None 51 9 57 4 60 70 E09 9 1 21...

Page 26: ...85 5 100 100 E24 18 0 2 50 0 87 0 93 8 100 100 E36 25 5 2 70 8 113 0 119 9 125 125 E54 40 6 2 112 7 165 4 172 2 175 175 230 23 1 160 0 36 0 2 1 9 6 5 5 10 0 None 80 0 85 5 100 100 E18 18 0 2 43 3 80...

Page 27: ...8 60 70 E09 6 8 1 18 9 56 3 61 8 60 70 E18 13 5 2 37 5 71 4 78 3 80 80 E24 18 2 50 87 93 9 90 100 E36 25 5 2 70 8 113 119 9 125 125 230 13 6 83 1 21 3 03 9 6 5 5 20 None 56 3 61 8 60 70 E09 9 1 21 7 5...

Page 28: ...89 9 100 110 E24 18 0 2 50 0 92 5 99 3 100 110 E36 25 5 2 70 8 118 5 125 4 125 150 E54 40 6 2 112 7 170 9 177 7 175 200 230 23 1 160 0 36 0 2 1 14 0 5 5 10 0 None 84 4 89 9 100 110 E18 18 0 2 43 3 84...

Page 29: ...40 Heat output K Btu 96 144 96 144 96 144 144 192 144 192 AFUE Steady state efficiency 80 80 80 80 80 80 80 80 80 80 No burners 4 6 4 6 4 6 6 8 6 8 No stages 23 23 23 23 23 23 23 23 23 23 Temperature...

Page 30: ...9 AK89 AK74 AK84 AK74 AK74 BK77 Belt A53 A54 A52 A54 A56 A54 A56 A54 A54 BX56 Motor HP each 1 1 2 2 1 1 2 3 2 3 2 3 3 5 RPM 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 Frame size 56 56 56 56 56...

Page 31: ...of gas flow required specific gravity of the gas and the length of run National Fuel Gas Code Z223 1 in U S A or the current Gas Installation Codes CSA B149 1 in Canada should be followed in all case...

Page 32: ...cale by hammering on the outside of the pipe and blowing out loose particles Before initial start up be sure that all gas lines external to the unit have been purged of air 5 The gas supply should be...

Page 33: ...ctric heaters are available as factory installed options or field installed accessories Refer to electric heat instructions for installation These heaters mount in the heat compartment with the heatin...

Page 34: ...Down Flow application 2 Horizontal Flow application that requires the purchase of a barometric relief hood Rain Hood All of the hood components including the filters the gasketing and the hardware fo...

Page 35: ...peration and complete electrical isolation of the drive TEST routes power to the VFD but not to the motor to allow for drive programming and or diagnostics If a drive failure occurs the unit does not...

Page 36: ...g is no longer available if the outside air temperature rises above either the Economizer OAT Enable setpoint or the return air temperature Single Enthalpy Changeover For single enthalpy economizer op...

Page 37: ...supply air temperature to the Economizer Setpoint At no time will a compressor output be turned ON if the economizer output is less than 100 even if the differential between zone or return temperature...

Page 38: ...nomizer actuator position feedback Connects through circuit trace to 24V IN pin HOT C COM Mixed Air Temperature sensor input from 10K 77 F Type III negative temperature coefficient thermistor MAT para...

Page 39: ...r Used to ramp the power exhaust fan VFD position the discharge damper actuator COM 24 VAC common 0 10 VDC negative for the power exhaust variable frequency drive discharge damper modulating power exh...

Page 40: ...ge parameter sets the CO2 parts per million measured by the indoor air quality sensor when it outputs 10 VDC IAQ parameter reports input status 0 5000ppm Used for demand ventilation functions if the N...

Page 41: ...If the blower is rotating backwards the line voltage at the unit point of power connection is misphased See PHASING Belt Tension The tension on the belt should be adjusted as shown in Figure 29 IN8 B...

Page 42: ...t high altitude is less dense less static pressure will be generated and less power will be required than a similar application at sea level Air density correction factors are shown in Table 16 and Fi...

Page 43: ...iven is at an elevation of 5 000 ft The first step is to convert this static pressure to equivalent sea level conditions Sea level static pressure 1 5 832 1 80 Enter the blower table at 6000 sCFM and...

Page 44: ...s found 5 1 95 BHP exceeds the maximum continuous BHP rating of the 1 5 HP motor The 2 HP motor is required 6 1268 RPM is within the range of the 2 HP drives 7 Using the 2 HP motor and drive 5 turns o...

Page 45: ...4 2 04 2400 631 0 16 682 0 41 736 0 66 793 0 90 852 1 14 911 1 36 970 1 58 1028 1 78 1084 1 97 1136 2 13 2600 642 0 27 692 0 52 747 0 76 804 1 01 862 1 24 922 1 47 981 1 69 1039 1 89 1094 2 07 1146 2...

Page 46: ...G1 1 Blower performance includes gas heat exchangers and 2 filters See STATIC RESISTANCE table for additional applications 2 See RPM SELECTION table to determine desired motor sheave setting and to de...

Page 47: ...1012 1 61 1065 1 81 1113 2 02 1153 2 24 2400 689 0 42 743 0 69 800 0 93 859 1 16 919 1 37 978 1 57 1035 1 77 1088 1 97 1135 2 18 1176 2 40 2600 712 0 60 766 0 87 823 1 11 882 1 34 942 1 55 1002 1 75...

Page 48: ...PM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP Field Supplied Drive Standard 3 HP Drive Hi Static 5 HP Drive 3200 797 1 32 851 1 46 903 1 60 953 1 74 1001 1 86 1048 1 99 1093 2 11 1138 2 23 11...

Page 49: ...after 10 12 hrs run time is recommended Table 20 Indoor Blower Specifications Size Tons Model Motor Motor Sheave Blower Sheave Belt HP RPM Eff SF Frame Datum Dia in Bore in Model Datum Dia in Bore in...

Page 50: ...en 5 Select the correct blower performance table for the unit from Tables 17 and 18 Tables are presented for side and down flow configuration 6 Determine the unit Measured CFM from the Blower Performa...

Page 51: ...allation for any installation errors leaks or undesirable systems effects that can result in loss of airflow Even small changes in blower speed can result in substantial changes in static pressure and...

Page 52: ...rgized after any specified delay associated with the operation When energized the indoor blower has a minimum run time of 30 seconds Additionally the indoor blower has a delay of 10 seconds minimum of...

Page 53: ...their minimum run times the compressors and condenser fans are de energized Otherwise the unit operates each cooling system until the minimum run times for the compressors have been completed Upon the...

Page 54: ...ch opens for greater than 5 seconds the UCB will de energize the associated compressor initiate the ASCD and if the other compressor is idle stop the condenser fans If the call for cooling is still pr...

Page 55: ...nergize the blower motor b The thermostat will cycle the electric heat to satisfy the heating requirements of the conditioned space Electric Heat Operation Errors Temperature Limit If the UCB senses z...

Page 56: ...satisfied both valves are closed Second Stage Of Heating When the ICB receives a call for the second stage of heating W2 the ICB conducts a complete first stage ignition sequence If this sequence is s...

Page 57: ...adequate supply air flow occurs thus shutting down the heater and energizing the blower Auxiliary Limit Switch ALS The auxiliary limit switch is wired in series with the limit switch As such the UCB c...

Page 58: ...let are free of any debris or obstruction Operating Instructions Lighting The Main Burners 1 Turn OFF electric power to unit 2 Turn room thermostat to lowest setting 3 Turn gas valve counter clockwise...

Page 59: ...e not to under fire the furnace on first stage If in doubt it is better to leave the first stage of the furnace slightly over fired greater than 60 input Repeat Steps 1 6 NOTE To find the Btu input mu...

Page 60: ...crease the blower CFM to decrease the temperature rise decrease the blower CFM to increase the rise See SUPPLY AIR DRIVE ADJUSTMENT NOTE Each gas heat exchanger size has a minimum allowable CFM Below...

Page 61: ...le Access Portal MAP Gateway Portable Source 1 P N S1 JC MAP1810 OP 3 MAP Gateway Quick Start Guide P N 24 10737 16 4 MAP Gateway Instruction P N 24 10737 8 For more information on the Smart Equipment...

Page 62: ...stat connection strip R terminal right FAN OVR pin right HPS1 pin right HPS2 pin lower DFS pin and lower APS pin Terminal Thermostat connection strip on left edge of UCB W1 1st stage heating request 2...

Page 63: ...sensor input from 10K 77 F Type III negative temperature coefficient thermistor Input required for operation but may be a communicated value 3 625 VDC reading OAT to OAT with open circuit Used in hea...

Page 64: ...H1 24 VAC hot output for heat section stage 1 Not effective for cooling only units Output if demand is present and permissions allow one stage or two stages of heat section operation H2 24 VAC hot ou...

Page 65: ...Not effective for one stage compressor UCBs Connects through circuit trace to the left HSP2 pin LPS2 left pin 24 VAC hot return from refrigerant circuit 2 Low Pressure Switch Not effective for one st...

Page 66: ...ected BUS BACnet MSTP communication Positive of the VDC typically a fluctuating 1 5 to 3 5 volts reading to COM at least 0 25 volts higher than FC bus BACnet MSTP communication circuit FC FC Field Con...

Page 67: ...air Cable2 2 We recommend 26 AWG solid 6 wire 3 twisted pairs cable as the best fit for fabricating modular cables with the modular jack housing assembly Be sure the cable you use fits the modular jac...

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